Grizzly G3105 manual

BELT/DISC SANDER MODEL G3105 INSTRUCTION MANUAL COPYRIGHT © 1991 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED APRIL, 1999. PRINTED IN U.S.A.[...]

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G3105 Combination Sander -1- Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS ......................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR SANDERS ......................................4 2. CIRCUIT REQUIREMENTS 110V OPERATION .................................................................[...]

-2- G3105 Combination Sander Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DON’T FORCE TOOL . It will do the job better and safer at the[...]

G3105 Combination Sander -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your ex[...]

-4- G3105 Combination Sander Additional Safety Instructions For Sanders No list of safety guidelines can be com- plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to follow guidelines could result in serious pe[...]

G3105 Combination Sander -5- 110V Operation SECTION 2: CIRCUIT REQUIREMENTS A 15-amp fuse or circuit breaker should be used when fusing this combination sander. Circuits rated any higher are not adequate to protect the motor from power surges. Equipment returned to us for service that shows evidence of being over-fused will be repaired or replaced [...]

-6- G3105 Combination Sander SECTION 3: INTRODUCTION We are proud to offer the Grizzly Model G3105 Combination Belt and Disc Sander. The Model G3105 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of[...]

G3105 Combination Sander -7- Unpacking This Combination Sander is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for possible[...]

-8- G3105 Combination Sander Clean Up BENCH LOAD Your G3105 Combination Sander represents a relatively large weight load in a small footprint. Be sure that your workbench is adequately rein- forced to support the weight of the sander. WORKING CLEARANCES Working clearances can be thought of as the dis- tances between machines and obstacles that allo[...]

G3105 Combination Sander -9- SECTION 4: ASSEMBLY Overview All die-cut metal parts have a sharp edge (called “flashing”) on them after they are formed. This is generally removed at the factory. Sometimes a bit of flashing might escape inspection, and the sharp edge may cause cuts or lacerations when handled. Please examine the edges of all die-c[...]

-10- G3105 Combination Sander Outside Belt Guard Using two of the knobs provided, mount the out- side belt guard to the cast-iron, inner belt guard. See Figure 3. Figure 3. Outside belt guard attachment points. Guard Mounting Holes Belt Table Use the 3 / 8 " - 16 x 3 / 4 " cap screw and 3 / 8 " washer to secure the table to the inner[...]

G3105 Combination Sander -11- Disc Table Bracket The disc table bracket mounts to the left side of the sanding unit, below the disc. Use the two hex bolts and washers provided. Tighten securely. See Figure 5. Figure 5. Disc table bracket in place. Disc Table 1. Unscrew the table trunnion guide screws from the disc table bracket. 2. Mount the disc t[...]

-12- G3105 Combination Sander SECTION 5: Adjustments Belt Tension A B C Figure 7. Adjustments for tension and tracking. Belt tension is controlled by a spring loaded cam shaft. Push the Belt Tensioning Lever (part C, Figure 8) rearward to slacken the belt. Belt Tracking Plug in the machine. Test the belt tracking by turning on the unit and quickly [...]

G3105 Combination Sander -13- SECTION 6: Operations Before you put your Combination Sander into use, give it a quick inspection. Before inspecting, ensure that the machine is switched off and dis- connected from its power source. 1. Are all fasteners tight? 2. Is the sanding belt properly tracked and tensioned? 3. Rotate disc slowly by hand. Look a[...]

-14- G3105 Combination Sander Disc sanding is well suited for finishing small flat surfaces and curved edges. The down (right) side of the disc is the working area. The disc moves fastest and removes the most material at the outer edge. A miter gauge that fits in the slot in the table is provided. Use it to secure the work- piece and to hold the pr[...]

G3105 Combination Sander -15- SECTION 7: MAINTENANCE General Shielded and pre-lubricated ball bearings require no lubrication. As for other items on this machine, such as roller shafts, use an occasional “shot” of light machine oil. Wipe off any sawdust or grit with a clean cloth before applying light oil. The working table and other non-painte[...]

-16- G3105 Combination Sander The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G3105 Combination Sander. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our traine[...]

G3105 Combination Sander -17- Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G3105 BELT/DISC SANDER MACHINE DATA SHEET Design Type .................................................................................................... Bench Model Overall Dimensions and Specifications: Heigh[...]

-18- G3105 Combination Sander 1 P3105001 ROTOR 2 P3105002 STATOR 3 P6202 BALL BEARING 6202 4 P3105004 MOTOR END BELL 6 P3105006 CAPACITOR 7 P3105007 CAPACITOR CLIP 8 P3105008 BOTTOM COVER 9 P3105009 RUBBER FOOT 10 P3105010 DISC GUARD 11 P3105011 DISC GUARD BRACKET 12 P3105012 SANDING PLATE 13 P3105013 DISC TABLE 14 P3105014 LEFT TRUNNION 15 P310501[...]

G3105 Combination Sander -19- 35 P3105035 SPRING PLATE 36 P3105036 SPRING CAP 37 P3105037 HANDLE W/KNOB 38 P3105038 BELT TABLE 39 P3105039 BELT TABLE BRACKET 40 P3105040 SWITCH 41 PS01 PHLP HD SCREW 10 - 24 x 1 / 2 " 42 P3105042 STRAIN RELIEF 43 P3105043 POWER CORD 44 PS06 PHLP HD SCREW 10 - 24 x 3 / 8 " 45 PS01 PHLP HD SCREW 10 - 24 x 1 [...]

-20- G3105 Combination Sander SYMPTOM Motor will not start. Motor will not start; fuses or circuit break- ers blow. Motor fails to develop full power (power out- put of motor decreas- es rapidly with decrease in voltage at motor terminals). Motor overheats. Motor stalls (resulting in blown fuses or tripped circuit). Machine slows down when operatin[...]

G3105 Combination Sander -21- NOTES[...]

-22- G3105 Combination Sander WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Gri[...]

G3105 Combination Sander 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini [...]

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