Grizzly H8189/H8190 manual

MO DE L H8 1 89 / H8 1 9 0 GA S OL INE P R E SSU RE W A SHE R O WNER'S M ANU A L COPYRIGHT © AUGUST , 2007 BY GRIZ ZL Y INDUSTRIAL , INC. W AR NI NG : N O P ORT IO N OF TH IS MA NUAL MA Y BE R EPROD UCE D I N ANY S HAPE OR FORM WI TH OUT T HE WR IT T EN APPROV AL OF GR IZ ZL Y I ND UST RIA L , INC . # LO97 0 5 PRINT ED IN CHIN A H8190 H8189[...]

 ?[...]

INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ..................................................[...]

-2 - H81 89 / H8 1 90 Gasoline P ressure W asher INTR O DU CTION F ore w or d We are proud to offer the Model H8189 6.5HP 2500 PSI Pressure Washer and the Model H8190 13 HP 3600 PSI Pressure Waasher. This machine is part of a growing Grizzly family of fine power tools. When used according to the guidelines set forth in this manual, you can expect y[...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer -3 -                     ?[...]

- 4- H81 89 / H8 1 90 Gasoline Pr essure W asher                     ?[...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer -5 - Figure 1. General component identification A. Engine B. Handle C. Nozzles D. Spray Gun General Id en tif ic ati on E. High Pressure Hose F. Pump G. Frame and Wheels H. Spray Gun Wand A B C D E F G H[...]

- 6 - H8 1 89/ H 8 1 9 0 G asoline Pressure Washer Safe t y Ins tru ctio ns fo r Mach ine r y              [...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer - 7 -                 ?[...]

-8- H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer A dd iti on al Safe t y Ins tru ctio ns for P ress ure W asher s 6. C HANGI NG NOZZ LES. Be sure to release wat er pressure be fore changing no zzles, or per forming any ser vice or maintenance , to reduce the risk of fluid injection injur y . 7 . APP ROVE D FLU I DS . So me c le an in g fluids could [...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer -9 - Th is ma chi ne p re se nt s se ri ou s inj ur y h a z ar ds to untraine d us ers. Re ad through this entire manu - al to b ecome familiar with the controls and op era - tions before st arting the machine ! SE CTION 3 : SETUP Y our machine was carefully pa ckaged for saf e transpor tation. Remov e th[...]

- 1 0 - H8 1 8 9 / H8 1 9 0 Gasoline P ressure W asher Figure 3. Model H8189/H8190 accessory inventory. A B C D H81 89 / H 81 9 0 Accessor y Invent or y ( Figure 3 ) Qt y A . Chemical Hose ........................................... 1 B. Chemical Filter ........................................... 1 C. O -Ring Seal Kit ..............................[...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer - 1 1 - SE CTION 4 : OP ERA TIONS H81 89 / H 81 9 0 Engine Controls ( Figure 5 ) E . Choke F . F uel V alv e G. Throttle H. Pull-Star t Rope I. Motor Switch H81 89 / H 81 9 0 Pump Controls ( Figure 4 ) A . Pump Out-Feed B. Pressure Adjustment Knob C. Chemi cal Injection Inlet D. Pump In- Feed ............[...]

- 1 2 - H8 1 89 / H8 1 9 0 Gasoline P ressure W asher Brea k - In The first 20 hours of operation is cond ister ed the break -in p eriod. Be sure to follow the maintainence schedule on Page 1 6 avter 20 hours of use. NOTICE Fail ure to follow th e b reak-in maintenance sc h e du le c a n r e d uc e th e li f es p an o f t h e m a c hi n e an d n e [...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer - 1 3- 2. Pull the trigger on the spray gun to release water pressure. Be sure that all pressurized water has been released before removing a nozzle. 3. Pull back the quick connect coupler on the end of the spray gun wand and remove the current nozzle. 4. Select a nozzle and with the quick connect coupler[...]

- 1 4 - H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer NOTICE Chemicals lef t in th e pr essure washe r can damage the pump an d void the warrant y . Alwa ys rinse the un it thoroughly by running clean water through the chemic al hose after using ch emicals or cleaning solvents. T o apply chemicals : 1. Push the chemical hose onto the barbed fitting l[...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer - 1 5- Spra y Gun Lock The spra y gun has a loc ko ut lev er that can be engaged to prev ent accidental disc harge. This fea ture is espe cially use ful when c limbing up a ladder or doing any work that mig ht accidentally discharge the s pra y gun. T o engage the loc k out lev er , simply flip it awa y f[...]

- 1 6- H 8 1 89 / H 8 1 9 0 Gaso line Pressure Washer 5. Turn the motor switch to the ON position 6. Set the fuel valve to the OPEN position. 7. Engage the choke (if cold starting) and set the throttle to 3 ⁄ 4 open. 8. Squeeze the spray gun trigger until a steady stream of water comes out, then release. 10. Pull the start rope to start the motor[...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer - 1 7 - SE CTION 4 : A CC E SSO RIE S H81 1 8 — Spot Sand blaster This spot sandblaster is the quick est, cleanest wa y to remove rust sp ots, peeling paint, or sur face bl emi she s w it hou t d ist ur bin g t he sur rou ndi ng area. Supplied with 4 nozzles that allow you to spot blast inside corners, [...]

- 1 8- H81 89 / H8 1 90 Gasoline P ressure W asher SE CTION 6 : MAINT ENA NC E For optimum per formance from your machine, follow this maint enance schedule and refer to an y specific instru ctions given in t his se ction. Sched ul e Always release water pressure and allow engine to cool before performing any service or maintenance. Failure to foll[...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer - 1 9 - General Main te nance Before each use, perform the follo wing general maintena nc e t asks: 1. Check the engine oil and fuel level 2. Check the engine for cracked fuel lines, loose bolts, and any other excessively worn or damaged parts. Repair or replace worn or damaged parts as necessary. Tighten[...]

-20- H 8 1 89 / H 8 1 9 0 Gaso line Pressure Washer P um p Oi l Cha nge Replace the pump oil on ce after 20 hours, and then regularly e very 1 00 hours or 3 months. T o change the pump oil: 1. FOLLOW SHUTDOWN PROCEDURE AND ALLOW ENGINE TO COOL! 2. Loosen the oil cap ( Figure 19 ). 3. Place a container under the oil drain plug ( Figure 19 ). Figure [...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer - 21 - Ai r F il ter S er v ice Clean the outer air filt er element ev er y 20 hours or 1 month (more frequently in harsh conditions). T o clean the oute r air filter ele ment : 1. FOLLOW SHUTDOWN PROCEDURE AND ALLOW ENGINE TO COOL! 2. Remove the air filter cover by first removing the air filter cover win[...]

-22- H8 1 89 / H8 1 90 Gasoline Pr essure W asher Symptom Possible Cause Solution Engin e wo n't st ar t. 1. Fuel tank is empty. 2. Fuel valve is closed. 3. Spark plug wire is not attached. 4. Spark plug is fouled. 5. Air filter is clogged. 6. Water pressure has built up in the pump. 7. Internal engine components have failed. 1. Add fuel. 2. O[...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer -23- H8 1 8 9 P um p P ar ts Break do wn                                          ?[...]

-2 4- H 8 1 89 / H81 90 Gasoline Pressure Washe r REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PH8189001 CRANK CASE COVER BOLT 51 PH8189051 VALVE JACKET INNER GASKET 2 PH8189002 OIL DRAIN PLUG 52 PH8189052 WATER RETURN VALVE CORE 3 PH8189003 OIL DRAIN PLUG WASHER 53 PH8189053 WATER RETURN VALVE JACKET 4 PH8189004 CRANK CASE COVER 54 PH8189054 VA[...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer -25- H8 1 8 9 En gi ne P ar ts Brea k do wn                           ?[...]

-26- H81 89 / H8 1 90 Gasoline Pr essure W asher REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PH8189101 RECOIL STARTER ASSEMBLY 145 PH8189145 VALVE ROTATOR 102 PH8189102 ENGINE SWITCH 146 PH8189146 CONNECTING ROD ASSEMBLY 103 PH8189103 FAN COVER 147 PH8189147 WRIST PIN CLIP 104 PH8189104 SHROUD 148 PH8189148 WRIST PIN 105 PH8189105 FLANGE NUT [...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer - 27 -                              [...]

-28- H8 1 89 / H8 1 9 0 Gasoline P ressure W asher REF PART # DESCRIPTION REF PART # DESCRIPTION 201 PH8189201 O-RING KIT 215 PH8189215 SPRAY GUN BRACKET 202 PH8189202 0 DEGREE NOZZLE 216 PH8189216 FRAME ASSEMBLY 203 PH8189203 15 DEGREE NOZZLE 217 PN09M HEX NUT M12-1.75 204 PH8189204 25 DEGREE NOZZLE 218 PH8189218 WHEEL ASSEMBLY 205 PH8189205 40 DE[...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer -29-       H8 1 8 9 Mach i ne L abels Break do wn Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed o[...]

-3 0 - H8 1 8 9 /H 8 1 9 0 Gasoline Pressure Washer H8 1 9 0 P um p P ar ts Break do wn                                          ?[...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer -3 1 - H8 1 9 0 P um p P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PH8189001 CRANK CASE COVER BOLT 51 PH8189051 VALVE JACKET INNER GASKET 2 PH8189002 OIL DRAIN PLUG 52 PH8189052 WATER RETURN VALVE CORE 3 PH8189003 OIL DRAIN PLUG WASHER 53 PH8189053 WATER RETURN VALVE JACKET 4 PH8189004 C[...]

-32- H8 1 8 9 / H8 1 9 0 Gasoline P ressure W asher H8 1 9 0 En gi ne P ar ts Brea k do wn                          [...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer -33 - REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PH8190101 RECOIL STARTER ASSEMBLY 150 PH8190150 AIR FILTER SEPARATOR 102 PH8190102 FLANGE BOLT M6-1 X 8 151 PH8190151 AIR FILTER COVER 103 PH8190103 ENGINE SWITCH 152 PH8190152 VALVE COVER BOLT 104 PH8190104 FAN COVER 153 PH8190153 VALVE COVER BOLT W[...]

-3 4- H81 89 / H8 1 90 Gasoline P ressure W asher REF PART # DESCRIPTION REF PART # DESCRIPTION 199 PH8190199 GOVERNOR ARM BOLT 205 PH8190205 FUEL LINE 200 PH8190200 GOVERNOR ARM 206 PH8190206 FUEL TANK JOINT 201 PH8190201 FUEL TANK 207 PH8190207 FUEL TANK JOINT SEAL 202 PH8190202 FLANGE BOLT M8-1.25 X 25 208 PH8190208 FUEL FILTER 203 PH8190203 RUB[...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer -35 -                               [...]

-3 6- H 8 1 89 / H81 90 Gasoline Pressure Washe r REF PART # DESCRIPTION REF PART # DESCRIPTION 301 PH8189201 O-RING KIT 315 PH8190215 SPRAY GUN BRACKET 302 PH8189202 0 DEGREE NOZZLE 316 PH8190216 FRAME ASSEMBLY 303 PH8189203 15 DEGREE NOZZLE 317 PN09M HEX NUT M12-1.75 304 PH8189204 25 DEGREE NOZZLE 318 PH8190218 WHEEL ASSEMBLY 305 PH8189205 40 DEG[...]

H8 1 89/ H 8 1 9 0 Gasoline Pressure Washer -37 -       H8 1 8 9 Mach i ne L abels Break do wn Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed [...]

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        [...]

                           ?[...]

Grizzly Industrial, Inc. warran ts eve r y produc t it sells for a perio d of 1 year to t he orig inal purchaser from the date of purchase. This warranty does not ap ply to defects due directly or indirec tly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole writ ten wa rrant y and any [...]

                       [...]