Grizzly Jointer w/ Spiral Cutterhead G0656X manual

           WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN AP[...]

     4.         ?[...]

       To rotate or change a carbide insert: 1.     2.         ?[...]

     MODEL G0656X 8" JOINTER w/SPIRAL CUTTERHEAD & MOBILE BASE 8jhidbZgHZg k^X Z /* , %  *)+ " .+ +(  I d DgY Zg 8Vaa /-%%*'( " ) , ,,  ; V m / -% %)( -" *. % & MA CHINE D A[...]

       Cutting Capacities 7ZkZa ?d^ci^c ####################################################################################################################################AZ[i G^]i )* YZ# BVm^bjb L^Yi] d[ 8ji ###################################[...]

     .( -, -+ -- & ' ) * + , - . &% && &' &( &) &* &+ &.") &."* &."( &. '% '& '' '( ') '* '+ ', '- (% (& (( (' () (* (+ (, [...]

       REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0452Z009 L-WRENCH TORX T20 47 PSB53M CAP SCREW M5-.8 X 18 2 P0452Z001 DRIVER BIT TORX T20 48 P0656048 SCREW SHAFT 4 PSS01M SET SCREW M6-1 X 10 49 PK69M KEY 4 X 4 X 12 5 P0656005 PULLEY 50 P0656050 SPACER 6 P0656006 RIGHT BEAR[...]

       &'* &'% &'& &'( &'' &') &'* &'* &'* &'+ &', &'- &'- &'. &(% &(' &(( &(( &(( &(* &() &(+ &(- &am[...]

       REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PS14M PHLP HD SCR M6-1 X 12 126 PSS01M SET SCREW M6-1 X 10 102 PW03M FLAT WASHER 6MM 127 P0656127 ADJUST LEVER 103 P0656103 HANDWHEEL 128 P0656128 SMALL BRACKET BLOCK 104 P0656104 BUSHING 129 P0656129 BRACKET BLOCK 105 PSS85[...]

         '%& '%' '%) '%* '%( '%+ '%. '%- '%, ''' ''( '') '&% '&& ''& ''% '&. '&' '&- '&+ '&[...]

         REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0656201 CABINET 226-5 P0656226-5 JUNCTION BOX 202 PLN04M LOCK NUT M8-1.25 226-6 P0656226-6 S CAPACITOR 200M 250V 3-1/2 X 1-1/2 203 PW01M FLAT WASHER 8MM 226-7 P0656226-7 CENTRIFUGAL SWITCH 204 P0656204 WHEEL 226-8 P065[...]

         Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine a[...]

COPYRIGHT © FEBRUARY, 2008 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL10444 PRINTED IN CHINA Cl ea n Up (Se e Pag e 13) The following sliding sur faces must be cleaned: • Fence carriage • Fence bracket As se mb ly (See Page 14[...]

5. Install the round-slotted handwheel onto the right shaft with the 4 x 4 x 12 key, and install the square-slotted handwheel onto the left shaft, using the cap screws and flat washers already mounted on the handwheel shafts. Figure 5 . Handwheels installed. Round Slotted Handwheel Square Slotted Handwheel Figure 4 . Fence installed. Flat Washer Fe[...]

MO DE L G0 6 56 8 " JOIN T E R w / B UIL T - IN MO BIL E B A SE O WNER 'S MANU AL COPYRIGHT © N OVEMBER, 20 07 BY GRIZ ZL Y IN DUSTRIAL , IN C. W ARN I NG : NO P OR TI O N OF TH I S MA N UAL M A Y BE RE PRO DU CED I N A NY S HAPE OR FOR M W IT HO UT T HE W RI T TEN A PPROV AL O F GR I Z ZL Y I ND US TR IA L , I N C. # BL 1 01 98 PRINTED [...]

 ?[...]

T able of Co n ten ts INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 Machine Data Sheet ...................................... 3 Identification ................................................... 5 S[...]

-2 - G06 56 8" Jo inter with Built-In Mo bile Base INTR ODU CTION F orew ord We are proud to offer the Model G0656 8" Jointer with Built-In Mobile Base. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide - lines set forth in this manual, you can expect years of trouble-free, en[...]

G06 56 8" Jo inter with Built-In Mo bile Base -3 -                        ?[...]

- 4 - G06 56 8" Jo inter with Built-In Mo bile Base     ?[...]

G06 56 8" Jo inter with Built-In Mo bile Base -5 - A. Outfeed Table B. Fence C. Cutterhead Guard D. Fence Adjustment Wheel E. Fence Tilt Handle F. ON/OFF Switch G. Infeed Table H. Fence Tilt Lock I. Outfeed Table Lock J. Fence Lock K. Depth Stop Lever L. Infeed Table Lock M. Infeed Table Handwheel N. Depth Scale O. Wheel Assembly P. Dust Port [...]

- 6 - G0 656 8" Jointer with Built-In Mo bile Base Safe ty Ins tr uctio n s fo r Mac h i ner y              [...]

G06 56 8" Jo inter with Built-In Mo bile Base - 7 -                 ?[...]

-8- G06 56 8" Jo inter with Built-In Mo bile Base A ddi ti on al Safety Ins truct i on s f or Joi n ter s Like all machines there is danger associated with this m achine. Accident s are frequ ently caused by lack o f famil iarity or failure to pay atte ntion. Use this machine with resp ect and caution to le ssen the pos sibility of oper ator i[...]

G06 56 8" Jo inter with Built-In Mo bile Base -9 - 220 V Operati on Fu ll Load Amp er ag e Dra w Motor Draw at 220 V .............................. 1 5 Amps Mi ni mu m Cir c ui t Req ui re me nts Y ou MUST connect your machine to a grounded circuit that is rated for the amperage given below . Never replace a circuit breaker on an existing cir [...]

- 1 0 - G06 56 8" J ointer with Built-In Mo bile Base W ear safet y glass es dur - ing t he entire setup pro - cess ! Th is ma ch in e p r e se n ts se r io us inj ur y h a z a rd s to untrain ed user s. Re ad through this entire manu - al to b ecome familiar with the controls and op era - tions b efore star ting t he machine ! Set up S afe ty[...]

G06 56 8" Jo inter with Built-In Mo bile Base - 1 1 - In v en t or y The following is a d escription of t he main comp o - nents shipped with your mac hine. Lay the compo - nents out to inv ento r y them. Note : If you c an't find an item on this lis t, che ck the mounting l ocation o n the mac hine or examine the packaging materials care[...]

- 1 2- G06 56 8" Jo inter with Built-In Mo bile Base Hard w are Recogn iti on Char t[...]

G06 56 8" Jo inter with Built-In Mo bile Base - 1 3 - Fl oo r Loa d Refe r to the M achine D ata Sheet for the weight and fo otp ri nt sp ec if ic ati on s of your mac hi ne. Some residential floors ma y require additional reinfo rcement to sup por t both the machine and operator . Pl ac em en t Loc atio n Consider e xisting and anticipated ne[...]

- 1 4- G 06 56 8" Jo inter with Built-In Mo bile Base A ssem bl y T o asse mble t he jointer : 1. Carefully lay the stand on its side so you can access the underside. 2. Bolt the wheel assembly to the stand with the provided hardware, as shown in Figure 7 . Note: Refer to the Inventory List on Page 11 for a list of components needed for ass- s[...]

G06 56 8" Jo inter with Built-In Mo bile Base - 1 5 - 9. Slide the motor upward, and place the V-belt around the cutterhead pulley and the motor pulley. 10. Slide the motor down to rest on the V-belt. 11. Place a straightedge against both pulleys ( Figure 10 ) and check the alignment of the two pulleys to make sure that they are aligned and th[...]

- 1 6 - G06 56 8" Jointer with Built-In Mobile Base 25. Assemble the knife setting gauge using the knife setting gauge rod, feet and 8mm e- clips, as shown in Figure 16 . Figure 16. Knife setting gauge assembly. Figure 15. Attaching pedestal switch to stand. 24. Thread the excess switch cord through the access hole in the stand and connect it [...]

G06 56 8" Jo inter with Built-In Mo bile Base - 1 7 - Figure 17. Dust hose attached to dust port. Dus t Col lectio n To connect a dust collection hose: 1. Install the dust port as shown in Figure 17 , using the four M5-.8 x 16 Phillips head screws and flat washers . DO NOT operate th e Model G 0 6 56 without an adequ ate dust collection sy ste[...]

- 1 8 - G0 65 6 8" Jointer with Built-In Mobile B ase For your conv enience, the adjustments listed below hav e been per formed at the factor y and no further setup is required to operate your machine. Howe ver , because of the many v ariables in v olved with shipping, we rec ommend that y ou at least ve rif y the following adjustments to ensu[...]

G06 56 8" Jo inter with Built-In Mo bile Base - 1 9 - Damag e to your eyes, lungs, and ears could re su lt fr o m u si ng t h is ma ch in e w it h ou t prope r protect ive gear . Alway s we ar safet y glasses , a respirator , and hearing protect ion when op erat ing t his machine. Lo o s e ha i r an d cl o t h - ing could g et caught in machin[...]

-20- G 06 56 8" Jo inter with Built-In Mo bile Base Since the workpiec e is held firmly against the fence as it passes ove r the cutterhead, t he fence controls the angle of the cut. The jointe r fence c an be moved 45° in either d irection from square and locked in place an y where within this range. The jointer fence also features stops tha[...]

G06 56 8" Jo inter with Built-In Mo bile Base - 2 1 - Here are some rules to follow when choosing and jointing stock: • DO NOT joint or surface plane stock that contains large or loose knots. Injury to the operator or damage to the workpiece can occur if a knot becomes dislodged during the cutting operation. • DO NOT joint or surface plane[...]

-22- G0656 8" J ointer with Built-In Mo bile Base    Squaring st ock in volves four st eps per formed in the ord er b elow : 1. Surface Plane On The Jointer —The con - cave face of the workpiece is surface planed flat with the jointer. Previously Jointed Edge Previously Surface Planed Face 2. Surface Plane On a Thickness Pl[...]

G06 56 8" Jo inter with Built-In Mo bile Base -23- To surface plane on the jointer: 1. Read and understand SECTION 1: SAFETY , beginning on Page 6 . 2. Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instruc - tions, beginning on Page 21 . 3. Set the cutting depth for you[...]

-2 4 - G0 656 8" Jointer with Built-In Mo bile Base To edge joint on the jointer: 1. Read and understand SECTION 1: SAFETY , beginning on Page 6 . 2. Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instruc - tions, beginning on Page 21 . 3. Set the cutting depth for your [...]

G06 56 8" Jo inter with Built-In Mo bile Base -25- To bevel cut on the jointer: 1. Read and understand SECTION 1: SAFETY , beginning on Page 6 . 2. Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instruc - tions, beginning on Page 21 . 3. Set the cutting depth for your op[...]

-26- G0 656 8" Jointer with Built-In Mo bile Base To rabbet cut on the jointer: 1. Read and understand SECTION 1: SAFETY, beginning on Page 6 . 2. Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instruc- tions, beginning on Page 21 . 3. Set the cutting depth for your oper[...]

G06 56 8" Jo inter with Built-In Mo bile Base - 27 - SE CTION 5 : A CC ESS O RIE S ACCESSORIES Figure 37. G3631 Jointer/Planer Knife Hone. H9815—Power Twist ® V-Belt - 1 ⁄ 2 " x 48" Smooth running with less vibration and noise than so lid bel ts. The Po wer T wist ® V -belt can be customiz ed in minutes to any siz e — just ad[...]

-28- G0 656 8" Jointe r with Built-In Mo bile Base H4982—8" HSS Replacement Jointer Knives (Set of 4) H5142—Dispoz-A-Blade ® System (Includes 4 Holders & Knife Inserts) H5143—Dispoz-A-Blade ® Knife Inserts (Set of 4) Install a Disp oz -A- Blade ® Knife sy stem in your new jointer and s av e up to 70% on knife rep lace - ments[...]

G06 56 8" Jo inter with Built-In Mo bile Base -29- Figure 43. H6175 Power Respirator. H6175—Power Respirator H6892—3M Pre-Filter, 10-Pack H6893—Filter Cartridge, 10-Pack, P100 Sa y goodbye to foggy saf ety glasses and labored breathing , this bat ter y pow ered res pirato r sup - plies a c onstant bree ze of fresh air all d ay long. Come[...]

-3 0 - G0 656 8 " Jointer with Built-In Mo bile Base SE CTION 6 : MAINT EN ANC E Alwa ys disconnect power to the m ac hi n e b efo r e per forming maintenanc e. Failure to d o t his m ay result in s erious person - al injury . For optimum per formance from your machine, follow this maint enance sc hedule and refer to an y specific instructions[...]

G06 56 8" Jo inter with Built-In Mo bile Base -3 1 - V - Belt s V-belt removal and replacement involves remov- ing the V-belt, rolling it off of the pulleys, replacing it with a new belt, then retensioning it. Consider replacing the stock belt with Power Twist V-belts (see Page 27 ) to reduce vibration and noise, and increase belt lifespan. To[...]

-32- G06 56 8" Jointer with Built-In Mobile Base Revie w the troubleshooting and proced ures in t his sec tion to fix or adjust your machine if a problem dev el- ops. If you need rep lacement p art s or you a re unsure of your r epair skills, then f eel free to c all ou r T echnic al Suppor t at ( 57 0) 546 -96 63. SE CTION 7 : SE R VICE T rou[...]

G06 56 8" Jo inter with Built-In Mo bile Base -33 - Symptom Possible Cause Possible Solution T a ble s are hard to adju st. 1. Table lock is engaged or partially engaged. 2. Infeed table stops blocking movement. 1. Completely loosen the table lock. 2. Loosen/reset infeed table positive stops. Ta bl e Symptom Possible Cause Possible Solution E [...]

-3 4- G 06 56 8" Jointer with Built-In Mobile Base Ins p ectin g K ni v es The height of the knives can be easily and quickly inspected with the knife setting gauge. This inspection will ensure that the knives are set to the correct height in the cutterhead. T ools N ee de d Qt y Knife Setting Gauge .......................................... 1[...]

G06 56 8" Jo inter with Built-In Mo bile Base -35 - 2. Remove the cutterhead guard from the table and lower the infeed and outfeed tables as far as they go. This will give you unrestricted access to the cutterhead. 3. Remove the rear access panel to expose the cutterhead pulley. 4. Rotate the cutterhead pulley to give you good access to one of[...]

-3 6 - G0 656 8" Jointer with Built-In Mob ile Base Figure 56. Infeed table adjusted even with outfeed table.    6. Using a screwdriver, adjust the scale pointer exactly to “0”, as shown in Figure 57 . Set ti n g In feed T ab le Figure 55. Positive stop bolts for in[...]

G06 56 8" Jo inter with Built-In Mo bile Base -37 - The fence stops simplify the task of adjusting the fence to 45˚ inward, 90˚, and 45˚ outward (135˚). T ools N ee de d Qt y 45° Square ........................................................ 1 90° Square ........................................................ 1 Sliding Bevel ..........[...]

-3 8- G 06 56 8" Jointer with Built-In Mob ile Base To set the 45˚ outward fence stop: 1. Disengage the swing stop (see Figure 23 on Page 20 ). 2. Using a sliding bevel adjusted to 135˚, adjust the fence to the 135˚ (45˚ outward) position, as shown in Figure 62 . 4. Adjust the 45˚ outward fence stop bolt until it makes contact with the ba[...]

G06 56 8" Jo inter with Built-In Mo bile Base -39 -                 ?[...]

- 40 - G 06 56 8" Jointer with Built-In Mob ile Base                                            [...]

G06 56 8" Jo inter with Built-In Mo bile Base - 4 1 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0656001 GIB BOLT 46 P0656046 RETAINER 2 P0656002 GIB 47 PSB53M CAP SCREW M5-.8 X 18 3 P0656003 KNIFE 48 P0656048 SCREW SHAFT 4 PSS01M SET SCREW M6-1 X 10 49 PK69M KEY 4 X 4 X 12 5 P0656005 PULLEY 50 P0656050 SPACER 6 P0656006 RIGHT BEARING SU[...]

- 42- G0656 8" J ointer with Built-In Mo bile Base                              ?[...]

G06 56 8" Jo inter with Built-In Mo bile Base -43 - REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PS14M PHLP HD SCR M6-1 X 12 126 PSS01M SET SCREW M6-1 X 10 102 PW03M FLAT WASHER 6MM 127 P0656127 ADJUST LEVER 103 P0656103 HANDWHEEL 128 P0656128 SMALL BRACKET BLOCK 104 P0656104 BUSHING 129 P0656129 BRACKET BLOCK 105 PSS85M SET SCREW M6-1 X [...]

- 44 - G0 656 8" Jointer with Built-In Mo bile Base                              [...]

G06 56 8" Jo inter with Built-In Mo bile Base -45 - REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0656201 CABINET 226-5 P0656226-5 JUNCTION BOX 202 PLN04M LOCK NUT M8-1.25 226-6 P0656226-6 S CAPACITOR 200M 250V 3-1/2 X 1-1/2 203 PW01M FLAT WASHER 8MM 226-7 P0656226-7 CENTRIFUGAL SWITCH 204 P0656204 WHEEL 226-8 P0656226-8 MOTOR CORD 14AWG [...]

- 46 - G0 656 8" Jointer with Built-In Mo bile Base Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at[...]

         ?[...]

                              ?[...]

W A RRANT Y AN D RETU RNS                     ?[...]

                       [...]