Grizzly Model G0638 manual

MO DE L G0 637/ G0 63 8 7 1 / 2 & 1 0 HP C Y C L ON E DUS T C OL L E CT OR S O WNER'S MANU A L Model G0637 Model G0638 COPYRIGHT © MAR CH, 20 07 BY GR IZZL Y IN DUSTRIAL , I NC., RE VISED SEP TEMBER, 20 07 W AR NI NG : NO PO RT IO N OF TH IS M ANUAL MA Y BE REPR ODU CED I N ANY S HAPE OR FORM W IT HO UT TH E WRI T T EN APPROV AL OF GR I Z[...]

 ?[...]

T able of Con ten ts INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 G0637 Machine Data Sheet .......................... 3 G0638 Machine Data Sheet .......................... 5 Identification ........[...]

-2 - G0 637 / G063 8 Cyclone Dust Colle ctor INTR O DU CTION F ore w or d We are proud to offer the Model G0637/G0638 7 1 ⁄ 2 and 10 HP Cyclone Dust Collectors. These machines are part of a growing Grizzly family of fine woodworking machinery. When used accord- ing to the guidelines set forth in this manual, you can expect years of trouble-free, [...]

G06 37 /G0 638 C yclone Dust Collector -3 - G0 6 37 Mach i ne Data She et                    ?[...]

- 4- G0 637 / G06 38 Cyclone Dust C ollector        ?[...]

G06 37 /G0 638 C yclone Dust Collector -5 -                       ?[...]

- 6 - G0 637 /G0 63 8 Cyclone Dust Collec tor        [...]

G06 37 /G0 638 C yclone Dust Collector - 7 - A. Motor —Model G0637: 7 1 ⁄ 2 HP, 220/440V, 3-Phase —Model G0638: 10HP, 220/440V, 3-Phase B. Noise Muffler C. Canister Filter Brush Handles D. Canister Filter E. Collection Bag F. Remote Control G. Collection Drum H. Control Box I. Cyclone Assembly J. Inlet Port K. Blower Assembly Identi fi cat io[...]

-8- G06 37 /G0 638 C yclone Dust Collector                ?[...]

G06 37 /G0 638 C yclone Dust Collector -9 -                 ?[...]

- 1 0 - G06 37 /G0 638 C yclone Dust Collector No list of safet y guidelines can be complete . E ver y shop environment is dif ferent . Alway s consider safet y first, as it applies to your individual working conditions . Use this and other machiner y with c aution and r espe ct . Fail ure to do so could result in se rious pe r- sonal injury , dama[...]

G06 37 /G0 638 C yclone Dust Collector - 1 1 - S E C T I O N 2: C I R C U I T R E Q U I R E M E N T S Circuit Requirements Serious personal injury could occur if you connect the machine to the power sourc e before y ou h av e compl eted t he set up pro - cess . DO NOT connec t th e machine to the power source until instructed to do so. Fu ll Loa d [...]

- 1 2 - G0 637 /G 063 8 Cyclone Dust Collec tor Model G0 6 37 4 40 V Con v ers io n The Model G0637 can be re wired f or 440V opera- tion. This rewiring job c onsists of dis connect ing the dust collector from the powe r source, chang - ing the control box, and rewiring the motor . The necessar y c ontrol box for this proce dure c an be purchased b[...]

G06 37 /G0 638 C yclone Dust Collector - 1 3- W e ar safet y glass es dur- ing t he entire set up p ro - cess ! Th is m ach in e pr e se nt s se ri ou s inj ur y ha z a rd s to untrain ed users . Read through this entire manu - al to b ecom e familiar wit h the controls and op era - tions b efore st art ing the machine ! Set up Safe t y SE CTION 3 [...]

- 1 4 - G0 637 /G0 63 8 Cyclone Dust Collec tor In v en to r y After all the par ts hav e been remov ed from the box es, you should hav e the following items: Inv entor y: ( Figures 5 – 8 ) Qt y A. Upper Stand Braces ................................... 4 B. Upper Stand Legs ...................................... 4 C. Filter Brace Supports (Long) [...]

G06 37 /G0 638 C yclone Dust Collector - 1 5- If any nonproprietary parts are missing (e .g. a nut or a washer ), we will gladly replace them; or for the sake of expediency , replacements can be obtained at you r loc al hardwa re store . Figure 9. G06 37 /G0 63 8 clearance dimensions.        [...]

- 1 6- G 0637/G06 38 Cyclone Dust Co llector W e recommend that you mount your new dust coll ect ion system to the f loor . Bec ause flo or mate rials ma y vary , floor mounting ha rdware is not inc luded. Bo lti ng to Con cre te Fl oor s Lag shield anc hors with lag bol ts and anchor studs ( Figure 1 0 ) are t wo popular methods for anchoring an o[...]

G06 37 /G0 638 C yclone Dust Collector - 1 7 - Hard wa re I dent if ica tio n Cha r t[...]

- 1 8- G0 637 / G063 8 Cyclone Dust Colle ctor A ssemb ly Up per Sta nd 1. Use (8) 3 ⁄ 8 "-16 x 3 ⁄ 4 " hex bolts, (16) 3 ⁄ 8 " flat washers, and (8) 3 ⁄ 8 "-16 lock nuts to connect 2 upper stand legs, 1 upper stand brace, and 1 lower stand brace — only finger tighten the fasteners (see Figure 12 ). Note: To make the i[...]

G06 37 /G0 638 C yclone Dust Collector - 1 9- In tak e Cyli nde r and Bl owe r Hous ing 1. Place the intake cylinder on the floor and apply the 3 x 6 x 1800mm gasket to the intake cylinder top rim, between the mounting holes and the inside edge (see Figure 15 ). 3. Use the (6) 5 ⁄ 16 "-18 x 3 ⁄ 4 " hex bolts and (6) 5 ⁄ 16 " fl[...]

-20- G 0637/G06 38 Cyclone Dust Co llector 4. With assistance, place the intake barrel over the large cyclone funnel and align the mount - ing holes as illustrated in Figure 17 . NOTICE When connecting parts that have a gasket applied to the mounting surface, always tighten the fasteners in a diagonal and rota - tional manner to ensure the gasket d[...]

G06 37 /G0 638 C yclone Dust Collector - 21 - Note: Orient the two assemblies so that the large, round intake port of the intake barrel is NOT directly underneath the rectangular outlet port of the blower housing. The outlet port will connect to the canister filters and will not allow room for attachment of the intake ducting to the intake port. 4.[...]

-22- G0637 /G 063 8 Cyclone Dust Collec tor 6. To allow the mounting holes of the lower stand legs to align properly, slightly loosen the 16 fasteners that connect the lower stand braces to the upper stand legs (see Figure 24 ). 7. Secure the lower stand legs to the upper stand assembly with (24) 3 ⁄ 8 "-16 x 3 ⁄ 4 " hex bolts, (48) 3[...]

G06 37 /G0 638 C yclone Dust Collector -23- 5. Attach the two long brace supports to the filter braces with (4) 3 ⁄ 8 "-16 x 3 ⁄ 4 " hex bolts, (8) 3 ⁄ 8 " flat washers, and (4) 3 ⁄ 8 "-16 hex nuts, as shown in Figure 27 . Figure 27. Long brace supports attached. 6. With assistance, position the rubber mount- ing gaskets[...]

-2 4- G 0637 / G06 38 C yclone Du st Collector Du st Col lec tio n Drum As sem bli es 1. For each lower collection drum cylinders, attach the casters to the bottom using (4) 3 ⁄ 8 "- 16 hex nuts, (4) 3 ⁄ 8 " flat washers, and (4) 3 ⁄ 8 " lock washers (see Figure 32 ). Figure 32. Dust collection drum casters installed. Sm all Cy[...]

G06 37 /G0 638 C yclone Dust Collector -25- Figure 36. Dust collection drum bag holder assembled. 3. Apply the 10 x 50 x 2000mm gaskets to the underside of the collection drum lids (see Figure 34 ). Figure 34. Applying dust collection drum lid gasket. 4. Install the drum lid latches on the upper part of each collection drum assembly with (12) #10-2[...]

-26- G0 637 / G06 38 Cyclone Dust Co llector 9. Secure the collection drum lids to the collec- tion drums with the lid latches. 10. Connect the dust collection drum assemblies to the funnel port with the 9" flexible ducts and 9" duct clamps (see Figure 38 ). Figure 38. Dust collection drum assemblies connected to funnel port. Figure 40. M[...]

G06 37 /G0 638 C yclone Dust Collector - 27 - T est Ru n When the assembly is complete, test run your dust collection system to make sure it operates properly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page 41 . If you still c[...]

-28- G0 637 /G0 63 8 Cyclone Dust Collec tor Duct M at eri al General The Model G0637/G0638 is designed to be a cen- tral dust collector system. Locate the dust collec - tor in an out of the way location such as a corner or separate room. The large suction capacity of the Model G0637/G0638 allows great flexibility in planning and designing of your [...]

G06 37 /G0 638 C yclone Dust Collector -29- There are quite a number of options when it comes to metal duct, but metal duc t that is spe - cially manufactured for dust c ollection is the best choice. When sele cting your metal duc t, choose high qualit y metal du ct with smooth welded inter - nal seams that will minimize airflow resist ance. This t[...]

-3 0 - G06 37 /G0 63 8 Cyclone Dust Collec tor St ep 1. Dec ide Wh o Will De sig n For most small-to-medium si zed shops, you can design and build the dust colle ction system your - self without hiring engineers or consultants. We ha ve in cluded some basic information here to get you star ted on a dust colle ction system design. If you hav e a lar[...]

G06 37 /G0 638 C yclone Dust Collector -3 1 - 3. Directional changes should be kept to a mini- mum. The more directional change fittings you use directly increases the overall resis - tance to airflow. 4. Gradual directional changes are more effi- cient than sudden directional changes (i.e. use the largest corner radius possible when changing hose [...]

-32- G06 37 /G0 638 C yclone Dust Collector De ter min ing Mai n Lin e Duct Si ze The g eneral rule of thumb for a main line duc t i s that t he veloc ity of the air flow must not fall b elow 350 0 FP M. For small/ medium sized shops, using the inlet siz e of the dust co llector as the main line duct siz e will usually keep the air velocit y abov e[...]

G06 37 /G0 638 C yclone Dust Collector -33 - Ca lcu lat ing Duc t Res ist anc e Adding duct work, elbows, branches and any other components to a du ct line increases air flow resistance (static pressure loss). This resistanc e can be minimized by using rigid (smooth) pipe and gradual cur ves, as o pposed to fle xible pipe and 90˚ elb ows . T o hel[...]

-3 4- G0 637 / G06 38 Cyclone Dust Co llector Note : W hen calculating static pr essure loss to determine if multip le l ines can be left o pen at the same time, o nly i nclud e the mai n line numbers once. 5. Compare the total static pressure loss for that line to the maximum static pressure rating of your dust collector (refer to the Machine Data[...]

G06 37 /G0 638 C yclone Dust Collector -35 - Always guard against static electrical build up by grounding all dust collection lines. We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up. Wire connections at Y’s and T’s should be made with wire nu[...]

-3 6 - G0637/G06 38 Cyclone Dust Co llector Figure 63. Rigid Metal Flex Hose. H7216—5" x 5' Rigid Metal Flex Hose H7217—6" x 5' Rigid Metal Flex Hose H7218—7" x 5' Rigid Metal Flex Hose H7219—8" x 5' Rigid Metal Flex Hose H7220—9" x 5' Rigid Metal Flex Hose This flex hose provides just eno[...]

G06 37 /G0 638 C yclone Dust Collector -37 - Figure 64. Metal elbow examples. Metal Elbows These industrial metal elbows are available from 4"–8" with 90˚, 60˚, 45˚, or 30˚ curves. Also, avail- able with a 90˚ long radius curve. Call (800) 523- 4777 or visit www.grizzly.com for more informa- tion and pricing. 45° 60° 30° 90° Lo[...]

-3 8- G0 637 / G06 38 Cyclone Dust C ollector G6163—4" Clamp G7343—5" Clamp G7361—6" Clamp H5228—7" Clamp H5238—8" Clamp H5253—9" Clamp These c lamps feature leve r latches and foam seals, and secure around the ro lled ends of fit - tings and pipe. Figure 69. Dust collection pipe clamps. G0572—Hanging Air[...]

G06 37 /G0 638 C yclone Dust Collector -39 - Do NOT put hands or small objects near inlet openings during opera- tion. Objects sucked into the inlet will meet with the impeller blade. Failure to heed this warning could result in property damage or per- sonal injury. General Operating your Mo del G0 637 /G 063 8 is simple and straig htfor ward. Blas[...]

- 40 - G0 637 /G 063 8 Cyclone Dust Collec tor SE CTION 7 : MAINT ENA NC E Alwa ys disconnect power to t he ma ch in e b ef or e per forming maintenance. Failure to do t his may result in se rious p erson - al injury . For optimum per formance from your machine, follow this maint enance schedule and refer to an y specific instr uctions gi v en in t[...]

G06 37 /G0 638 C yclone Dust Collector - 4 1- Revie w t he troubleshooting and proce dures in t his sec tion to fix or adjust your machine if a problem devel- ops. If you need replacement parts or y ou a re unsur e of your repair skills, then feel free t o call our T ec hnical Suppor t at (57 0) 5 46 -9 663. SE CTION 8 : SE R VICE T rou bles hoo ti[...]

- 42 - G0 637 / G063 8 Cyclone Dust Colle ctor Du st Col lec tor Op era tio n Symptom Possible Cause Possible Solution Loud, re peti tio us noi se, or exces sive vibr atio n com ing from du st co llec tor . 1 . D ust co lle ctor is no t o n a fl at sur fac e a nd wobb les. 2. Imp elle r i s d amag ed and un balan ce d. 3. The m otor mount ing or ho[...]

G06 37 /G0 638 C yclone Dust Collector -43 - Ser vice Log Ser vice Per formed Approximate H ours Of Use Date[...]

- 44 - G0 637 /G0 63 8 Cyclone Dust Collec tor G0 6 37 Electr ic al Comp onen ts Figure 75. Model G0637 motor wiring (220V). Figure 74. Model G0637 control box. G0637 electrical components[...]

G06 37 /G0 638 C yclone Dust Collector -45 -                  [...]

- 46 - G0 637 /G0 63 8 Cyclone Dust Collec tor                [...]

G06 37 /G0 638 C yclone Dust Collector - 4 7 - G0 6 3 8 Electr ic al Comp onen ts Figure 77. Model G0638 control box cover (shown from back). Figure 76. Model G0638 control box. Figure 78. Model G0638 motor wiring (220V). G0638 electrical components[...]

- 48 - G06 37 /G0 638 C yclone Dust Collector                ?[...]

G06 37 /G0 638 C yclone Dust Collector -49 -                ?[...]

-50 - G06 37 /G0 638 C yclone Dust Collector                                            ?[...]

G06 37 /G0 638 C yclone Dust Collector - 5 1- P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0637001 MOTOR 7.5HP 220V/3-PHASE (G0637) 25 PW07 FLAT WASHER 5/16 1 P0638001 MOTOR 10HP 220V/3-PHASE (G0638) 26 PN02 HEX NUT 5/16-18 1-1 P0637001-1 MOTOR JUNCTION BOX 27 P0637027 FILTER L-BRACE RIGHT 1-2 P0637001-2 MOTOR JUNCTION BLOCK 28 P0[...]

-52- G0637/G063 8 Cyclone Dust Colle ctor P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 68 PW07 FLAT WASHER 5/16 95 PLN01 LOCK NUT 3/8-16 69 PN02 HEX NUT 5/16-18 96 P0637096 UPPER STAND BRACE 70 P0637070 HOSE CLAMP 9" 97 P0637097 UPPER STAND LEG 71 P0637071 FLEXIBLE DUCT 9 x 25-1/2" 98 PB21 HEX BOLT 3/8-16 x 3/4 72 P0637072 [...]

G06 37 /G0 638 C yclone Dust Collector -53 - Lab el P la cement Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Gri[...]

-5 4- G0 637 / G06 38 Cyclone Dust C ollector Grizzly Industrial, Inc. warrants every produ ct it sells for a perio d of 1 year to the original purchaser from the date of purchase. T his warranty does not ap ply to defects due directly or ind irectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Gri[...]

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