Harman PP38+ manual

3-90-08422R27_09/12 SA VE THESE INSTRUCTIONS. Installation & Operating Manual “Ce manuel est disponible en Français sur demande” SAFETY NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INST ALL AND USE YOUR NEW ROOM HEA TER. F AILURE TO FOLLOW INSTRUCTIONS MA Y RESUL T IN PROPERTY DAMAGE, BODIL Y INJUR Y , OR EVEN DEA TH. FOR USE IN THE U.[...]

3-90-08422R27_09/12 2 PP38+ Pellet Stove "PREVENT HOUSE FIRES" Install and Use Only in Accordance With Manufacturer's Installation and Operation Instructions. Contact Local Building or Fire Ofcials About Restrictions and Installation Inspection in Y our Area. WARNING : THE STRUCTURAL INTEGRITY OF THE MANUF ACTURED HOME FLOOR, W AL[...]

3 PP38+ Pellet Stove 3-90-08422R27_09/12 Safety Information 5 Installation 6 V enting 8 ESP Control 15 Operation 16 Draft T est Procedure 19 Maintenance 20 T roubleshooting 25 Specications    26 Options 27 Corn/Pellet Mixture 28 FuelSpecicationDetails   29 Wiring Diagram 30 W arranty 31 Service Parts 33 T able of Co[...]

4 PP38+ Pellet Stove 3-90-08422R27_09/12 DO NOT INST ALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT . DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. MOBILE HOME INST ALLA TION SHOULD BE DONE IN ACCORDANCE WITH THE MANUF ACTURED HOME AND SAFETY ST ANDARD (HUD), CFR 3280, P ART 24. CAUTION THE STRUCTURAL INTEGRITY[...]

5 PP38+ Pellet Stove 3-90-08422R27_09/12 Assembly and Installation The optional Room Sensor cable attaches to two bare terminals on the rear of the circuit board. These connections are not polarity specic. Unpacking The P38 is bolted (1/4 x 1" hex head bolts) to the skid to prevent movement during shipping. T o free the stove from the skid [...]

6 PP38+ Pellet Stove 3-90-08422R27_09/12 Installing Place thestove on anoncombustible type oor oroor protector that extends a minimum of 6 inches (152mm) to the front of the load door opening, 6 inches (152mm) to the sides of the door opening, and 6 inches to the rear . Floor protection must also extend 2 inch[...]

7 PP38+ Pellet Stove 3-90-08422R27_09/12 V enting Requirements for T erminating the V enting W ARNING: V enting terminals must not be recessed into a wall or siding. NOTE: Only approved pellet vent pipe, wall pass- throughs,andrestops shouldbeusedwhenventing through combustible materials. NOTE: Always take into conside[...]

8 PP38+ Pellet Stove 3-90-08422R27_09/12 V enting V enting A combustion blower is used to extract the combustion gases from the rebox. This causes a  negative pressure in the rebox and a positive pressure in the venting system as shown in Fig. 7. The longer the vent pipe and more elbows used [...]

9 PP38+ Pellet Stove 3-90-08422R27_09/12 Per national building codes, consideration must be given to combustion air supply to all combustion appliances. Failure to supply adequate combustion air for all appliance demands, may lead to back-drafting of those and other appliances. When the appliance is side-wall vented: The air intake is best located [...]

10 PP38+ Pellet Stove 3-90-08422R27_09/12 #2 Preferred method This method also provides excellent venting for normal operation but requires the stove to be installed farther from the wall. The vertical portion of the vent should be three to ve feet high and at least three inches from a combustible wall. This vert[...]

11 PP38+ Pellet Stove 3-90-08422R27_09/12 #4 Installing into an existing chimney This method provides excellent venting for normal operation. This method also provides natural draft in the event of a power failure. If the chimney condition is questionable* you may want to install a liner as in method #7. In some places in the US and Canada it is re[...]

12 PP38+ Pellet Stove 3-90-08422R27_09/12 #6 Installing into an existing replace chimney This method provides excellent venting for normal operation. This method also provides natural draft in the event of a power failure. In some places in the US and Canada it is required that the vent pipe extend all the way to the top of the chimney . The pip[...]

13 PP38+ Pellet Stove 3-90-08422R27_09/12 #8 Installing through the ceiling Through the ceiling vent, follow PL vent manufacturers recommendations when using wall and ceiling pass through. Note: Do not place joints within wall pass- throughs. Fig. 14 PL vent manufacturer's restop spacer and support (See Page 7 for corner installation cleara[...]

14 PP38+ Pellet Stove 3-90-08422R27_09/12 ESP CONTROL Status Light Error Messages 3-Blinks: Indicates that the ESP has gone out of range too many times. Could be an indicator of build up of ash,etc. in theue pipe orheat exchange. Performa Manual Reset. 4-Blinks: Indicates that the room sensor circuit is not compl[...]

15 PP38+ Pellet Stove 3-90-08422R27_09/12 OPERA TION The PP38+ features two operating modes; Stove T emperature Mode and Room T emperature Mode . In Stove T emperature Mode, you select a burn rate and the stove will remain at the same burn rate regardless of the room temperature. In the Room T emperature Mode, with the optional room sensor attached[...]

16 PP38+ Pellet Stove 3-90-08422R27_09/12 OPERA TION The setting above will produce continuous maximum heat output with the distribution blower at full speed. Stove T emperature Mode The setting above will produce continuous medium heat output with the distribution blower at low speed. CAUTION HOT WHILE IN OPERA TION. KEEP CHILDREN, CLOTHING, AND F[...]

17 PP38+ Pellet Stove 3-90-08422R27_09/12 Make sure the unit is plugged into a 120 V AC, 60 HZ electrical source. The power light should be the only light lit. 1. T urn FEED ADJUSTER to desired feed rate . No. 4 is good for most pellets. 4 2. T urn the MODE SELECT OR to “OFF” and then to the desired mode. This will reset control and start the c[...]

18 PP38+ Pellet Stove 3-90-08422R27_09/12 A simple draft test should be performed before andaftercompletingtheuepipeinstallation. T o compare and to record the results for future reference: 1. Plug the unit into a 120 V AC, 60 HZ outlet. 2. Close the hopper lid, front view door , and the ashpan.Neitherpelletsor?[...]

19 PP38+ Pellet Stove 3-90-08422R27_09/12 Maintenance Minimizing Creosote: Whenever wood is burned slowly , the potential exists for creosote to form in the venting. The chimney or venting system should be inspected periodically throughout the heating season to determine if a creosote buildup has occurred. If a signicantlayerofcreosote?[...]

20 PP38+ Pellet Stove 3-90-08422R27_09/12 Maintenance Fig 27 Scraper Blower Cover Latch Blower Wheel Flue Outlet Heat Exchanger Fins Combustion Blower Cover Blower Cover Latch Fig 26 Scraping the burn pot: Whenever adding fuel to the hopper , take the time and scrape the grate surface of the burnpot, using the scrapertool provided.Thisc[...]

21 PP38+ Pellet Stove 3-90-08422R27_09/12 Maintenance Exposed blower wheel and ue opening, NOTE: ESP probe is visible. ESP Probe Fig. 30 Fig. 31 Fig. 33 Burn pot Clean-out plate Latch "open "with blower cover partly removed. Burn pot clean-out is open. Latch "closed "with blower cover in place. Burn pot clean-out is closed. B[...]

22 PP38+ Pellet Stove 3-90-08422R27_09/12 Burn Pot Cleaning and Maintenance 1. Scrape the top holed surface and sides of the burn pot. (Fig 33) It is not necessary to completely remove all material from the burn pot. The excess will be pushed out during the next use. 2. Loosen the (2) wing thumb screws on the lower front angle of the burn pot. (Fig[...]

23 PP38+ Pellet Stove 3-90-08422R27_09/12 Maintenance - Cleaning the Feeder Body Pellet nes may accumulate in the feeder body over a period of time; therefore, a yearly inspection and cleaning of this area must be performed. T ocleanoutnes: 1. Remove the rear cover panels. 2. Remove wing nut and feeder cove[...]

24 PP38+ Pellet Stove 3-90-08422R27_09/12 SMOKE IS VISIBLE COMING OUT OF VENT 1. Air-fuel ratio is too rich. A. Feed rate too high. B. Draft too low caused by a gasket leak. LOW HEA T OUTPUT 1. Feed rate too low 2. Draft too low because of gasket leak. 3. Poor quality or damp pellets 4. Combination of 1 and 2. T rouble-Shooting Cleaning Burn Pot Wh[...]

25 PP38+ Pellet Stove 3-90-08422R27_09/12 25 Weight 212 lbs. Blower 135 cfm Feed Rate approximate .75lb. to 5.5 lbs per hr Hopper Capacity 50 lbs Fuel Wood Pellets Flue Size 3 inch Outside Air Size 2 3/8" I.D. inch Fuse Rating 6 amp Specications 32.375" 10" 28.5" 13.625" 5.25" 22"[...]

26 PP38+ Pellet Stove 3-90-08422R27_09/12 Options Side Heat Shields - Part #1-00-773863 Side heat shields are available to reduce the clearance to combustible materials. Hopper Extension - Part #1-00-08536 The hopper extension allows you to put more pellet fuel in the hopper which extends the burn time on one load of pellets. The hopper extension a[...]

3-90-08422R27_09/12 Harman pellet burning, free-standing stoves and inserts have been tested t o ASTM E1509 for burning shelled corn in a mixture with wood pellets. The listing approves up t o a 50% corn and 50% pellet mixture. Dier ent mixtures of corn will have distinctively di erent burn characteristics depending upon moisture con tent and[...]

28 PP38+ Pellet Stove 3-90-08422R27_09/12 28 PP38+ Pellet Stove Fuel Specications Fuel and Fuel Storage Pelletfuelqualitycanuctuatefrommanufacturerto manufacturer , and even from bag to bag. Hearth & Home T echnologies recommends using only fuelthatiscertiedbythePelletFuelsInstitute(PF[...]

29 PP38+ Pellet Stove 3-90-08422R27_09/12 29 PP38+ Pellet Stove Wiring Diagram -- -- SP ARE NUMBER -- -- -- -- -- 11-12-2008 -- 1:1 773869 B ---- WEIGHT or LENGTH REV REVISIONS P ART NUMBER BY DA TE TITLE DRAWN BY USED ON MATERIAL FINISH MATL PN .015 R MAX BREAK SHARP EDGES (EXCEPT AS NOTED) DO NOT SCALE DRAWING SCALE DATE ±30' ANGULAR FRACTI[...]

3-90-08422R27_09/12 30 PP38+ Pellet Stove 4021-645C 12-29-10 Page 1 of 2 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY Hearth & Home T echnologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT author[...]

4021-645C 12-29-10 Page 2 of 2 W ARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor . A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. • Co[...]

3-90-08422R27_09/12 Service Parts P38 Pellet Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked [...]

3-90-08422R27_09/12 Service Parts P38 Pellet Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked [...]

3-90-08422R27_09/12 Service Parts P38 Pellet Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.1 1 2.12 2.1 2.2 #2 Pre Serial Number 00808066 Feeder Assembly IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and s[...]

3-90-08422R27_09/12 Service Parts P38 Pellet Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked [...]

3-90-08422R27_09/12 Service Parts P38 Pellet Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked [...]

37 PP38+ Pellet Stove 3-90-08422R27_09/12 Service & Maintenance Log Date Of Service Performed By Description Of Service[...]

At Harman, we build each pr oduct to a standard, not a price . This pow erful heating appliance boasts uncompr omising attention to detail and helps pr eser ve our planet b y using envir onmentall y responsible fuels. (Signatur e of Box er) Y our premium quality hearth pr oduct designed and assembled by the experienced and skilled members at Harman[...]