Hearth and Home Technologies RCOR-HVB-IPI manual

1 Models: Pier-HVB-IPI ST -HVB-IPI LCOR-HVB-IPI RCOR-HVB-IPI Underwriters Laboratories Listed This product is covered by one or more of the following patents: (United S tates) 4,1 12,913; 4,408,594; 4,422,426; 4,424,792; 4, 520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,70[...]

2 These units MUST use one of the vent systems described in the Installing the Fireplace section of the Installers Guide . NO OTHER vent systems or component s MA Y BE USED . This gas fireplace and vent assembly MUST be vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas a[...]

3 Safety and W arning Information .................................................. 2 Service Parts List ......................................................................... 4 Approvals and Codes ................................................................ 13 Appliance Certification ........................................................[...]

4 * Part number list on following page. * La liste des numéros de pièce se trouve à la page suivante. 5 Log Assembly (NG , LP) Exploded Part s Diagram (GN, PL) Vue éclatée des pièces Service Parts List Pier-HVB-IPI Beginning Manufacturing Date: 6-03 Ending Manufacturing Date: ______ 2 1 3 4 6 7 8 9 10 ! 11 12[...]

5 (NG , LP) Exploded Part s Diagram / V ue éclatée des pièces IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service part s. / IMPORT ANT : L'information fournie dans cette brochure n'est valide que pendant une [...]

6 (NG , LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces Service Parts ST -HVB-IPI Beginning Manufacturing Date: 6-03 Ending Manufacturing Date: ______ * Part number list on following page. * La liste des numéros de pièce se trouve à la page suivante. 4 Log Assembly 2 3 1 6 5 7 ! 8[...]

7 (NG , LP) Exploded Part s Diagram / V ue éclatée des pièces IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service part s. / IMPORT ANT : L'information fournie dans cette brochure n'est valide que pendant une [...]

8 * Part number list on following page. * La liste des numéros de pièce se trouve à la page suivante. 5 Log Assembly (NG , LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces Service Parts LCOR-HVB-IPI Beginning Manufacturing Date: 6-03 Ending Manufacturing Date: ______ 6 2 3 4 7 8 1 9 10 ! 11 12[...]

9 (NG , LP) Exploded Parts Diagram / V ue éclatée des pièces IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service p arts. / IMPORT ANT : L'information fournie dans cette brochure n'est valide que pendant une c[...]

10 * Part number list on following page. * La liste des numéros de pièce se trouve à la page suivante. 5 Log Assembly (NG , LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces Service Parts RCOR-HVB-IPI Beginning Manufacturing Date: 6-03 Ending Manufacturing Date: ______ 1 3 2 4 7 8 6 9 10 ! 12 11[...]

11 (NG , LP) Exploded Part s Diagram / V ue éclatée des pièces IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When ordering, supply serial and model numbers to ensure correct service part s. / IMPORT ANT : L'information fournie dans cette brochure n'est valide que pendant une[...]

12 (NG , LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces Service Parts L&RCOR-HVB-IPI Beginning Manufacturing Date: 6-03 Ending Manufacturing Date: ______ IT E M DESCRI PTI O N SERI A L # P A RT NUMB ER 1 Flex Ball Val v e Assem bly / Fl éch i r l 'Assem blée de Sou pap e de Ball e 302-320A 2 O N / O FF W i r e As se m b l [...]

13 Appliance Certification The Heat & Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories. Certification MODELS: PIER-HV B-IPI, S T - H V B-IPI, LCOR-HV B-IPI, RCOR-HV B-IPI LABORA TOR Y : Underwriters Laboratories TYPE: V ented Gas Fireplace Heater ST AND[...]

14 2 Getting St arted Introducing the Heat & Glo Gas Fireplaces Heat & Glo direct vent gas fireplaces are designed to oper- ate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. The information contained in this Installers Guide , unless noted otherwise, applies to all models and ga[...]

15 Figure 1. Diagram of the PIER-HVB-IPI 42-5/8 (1082mm) Ø 8 (204mm) 12 (305mm) ELECTRICAL ACCE SS GA S LI NE ACCE SS 34-3/4 (882m m ) 4-1/16 (102m m ) 4-1/2 (1 14mm) 4-3/4 (121mm) 2-5/16 (58mm) 37-7/16 (950mm) 32-5/16 (820mm) 21 (533mm) 42 (1067m m ) 17-15/16 (455mm) 24 (610mm) 21 (533mm) 5-1/4 (133mm) 1/2 (1 3mm ) (2) 12 (306mm) Ø 8 (204mm) 8- [...]

16 Figure 2. Diagram of the ST -HVB-IPI 5-14 (133 mm) 12 (306m m) 1/2 (13mm) (4) 46-5/ 8 (1183mm) 42 (1067 mm) 32-5/16 (820 mm) 21 (533m m) 36-3/ 16 (919 mm) 2-5/ 16 (58mm) 4-3/ 4 (121 mm) 4-1/1 6 (102 mm) 4-1/ 2 (114mm) ELECT RIC AL ACCESS GA S LIN E ACCESS 12 (305m m) 4-1/2 (114mm) 2-9/ 16 (64mm) 24 (610 mm) 8-1/ 2 (216 mm) 34-3/ 4 (882m m) Ø8 ([...]

17 Figure 3. Diagram of the LCOR-HVB-IPI and RCOR-HVB-IPI 12 (305mm) Ø 8 (204 mm) 34-3/4 (882mm) 4-3/4 (121 mm) 37-7 /16 (950 mm) ELECTR ICAL ACCES S GAS L IN E ACCE SS 42-5/ 8 (10 82mm 2-5/ 16 (58mm) 21 (533mm) 24-1/ 8 (612 mm) 8-1/ 2 (216mm) 21 (533 mm) 42 (1066 mm 32-5/ 16 (820 m) 17- 15/16 (455 mm) 2-9/ 16 (64 mm) 1/2 (13 mm) (4) 5-1/4 (133 mm[...]

18 3 Inst alling the Fireplace Step 1. Locating the Fireplace The diagram below shows space and clearance require- ments for locating a fireplace within a room. Minimum Clearances from the Fireplace to Combustible Materials Inches mm Glass Sides or Ends .......... 3 6 .................... 9 1 4 Floor ................................... 0 ..........[...]

19 Framing should be constructed of 2 X 4 lumber or heavier . Model A B C D E PIER-HVB-IPI 42-1/8 42-1/2 23 35-3/4 48 ST -HVB-IPI 47-5/8 42-1/2 23 35-3/4 48 L&RCOR-HVB-IPI 42-1/8 42-1/2 28-3/4 35-3/4 48 Figure 5. Framing Dimensions NOTE: DIMENSIONS SHOWN IN INCHES Shows center of 10” x 12” vent framing holes for top and rear venting. The ce[...]

20 NOTE: PIPES OVERLAP 1-1/4 INCHES A T EACH JOINT . Figure 6. DVP-Series Direct V ent Component Specifications (5-inch inner pipe / 8-inch outer pipe) D V P 9 0 S T 12- 9/1 6 11 - 1 / 4 7-1 /4 1-1/4 T YP 1/2 TYP 8-9 /16 DVP36 DVP48 48 24 36 4 6 DVP4 DVP6 12 DVP12 2 MIN. DVP12A 12- 3/1 6 MAX . DVP24 9-7 /8 45.0 O 10- 1/4 DVP45 14- 1/4[...]

21 Figure 7. V ent System Component s and T ermination Kit s Step 3. Inst alling the V ent System A. V ent System Approvals These models are approved to use DVP series direct vent pipe components and terminations (see Figures 6 and 7). Approved vent system components are labeled for identifi- cation. This pipe is tested and listed as an approved co[...]

22 Figure 8 NOTE: On vertical venting configurations you may want to install the flue re- strictor (385-128). See flue restrictor installation in- structions. Flue Restrictor Instructions 1. Locate the Flue Restrictor which is in the manual bag. Figure 10. Flue Restrictor BRE AK HERE Figure 9 2. Break the Flue R estrictor into two pieces. Do this b[...]

23 Figure 14. V enting with One 90° Elbow Figure 13. V enting with One 90° Elbow V H H V NA TURAL GAS - VENTING WITH ONE 90° ELBOW V (FT .) H (FT .) 1' MIN. (305mm) 3' MAX. (914mm) 2' MIN. (610mm) 6' MAX. (1.83m) 3' MIN. (914mm) 9' MAX. (2.7m) 4' MIN. (1.22m) 12' MAX. (3.6m) 5’ MIN. (1.5m) 15’ MAX. (4.[...]

24 Figure 15. V enting with T wo 90° Elbows H 1 H V V V 1 H NA TURAL GAS VENTING WITH TWO 90° ELBOWS V (FT .) H + H 1 (FT .) 90 0 Elbow on top 2.5’ MAX. (64mm) 1' MIN. (305mm) 3' MAX. (914mm) 2' MIN. (610mm) 6' MAX. (1.83m) 3' MIN. (914mm) 9' MAX. (2.7m) 4' MIN. (1.22m) 12' MAX. (3.6m) 5’ MIN. (1.5m) 15[...]

25 Figure 16. V enting with T wo 90° Elbows Figure 17. V enting with T wo 90° Elbows H 1 V H V H H 1 NA TURAL GAS VENTING WITH TWO 90° ELBOWS V (FT .) H + H 1 (FT .) 1' MIN. (305mm) 3' MAX. (914mm) 2' MIN. (610mm) 6' MAX. (1.83m) 3' MIN. (914mm) 9' MAX. (2.7m) 4' MIN. (1.22m) 12' MAX. (3.6m) 5’ MIN. (1.5[...]

26 Figure 18. V enting with three 90° elbows H H 1 H 2 V H V H 1 V 1 NA TURAL GAS VENTING WITH THREE 90° ELBOWS V + V 1 (FT .) H + H 1 + H 2 (FT .) 1' MIN. (305mm) 3' MAX. (914mm) 2' MIN. (610mm) 6' MAX. (1.83m) 3' MIN. (914mm) 9' MAX. (2.7m) 4' MIN. (1.22m) 12' MAX. (3.6m) 5’ MIN. (1.5m) 15’ MAX. (4.5m[...]

27 Figure 19. V enting with three 90° elbows V H H 1 V 1 V H H 1 V 1 NA TURAL GAS VENTING WITH THREE 90° ELBOWS V + V 1 (FT .) H + H 1 (FT .) 90 0 Elbow on top 2.5’ MAX. (64mm) 1' MIN. (305mm) 3' MAX. (914mm) 2' MIN. (610mm) 6' MAX. (1.83m) 3' MIN. (914mm) 9' MAX. (2.7m) 4' MIN. (1.22m) 12' MAX. (3.6m) 5?[...]

28 1. Att ach the First V ent Component to the Starting Collars T o attach the first vent component to the starting collars of the fireplace: • Slide the first vent section onto the unit and push in until they snap lock in position. • Rotate this section to the desired position. • Using the two tabs provided on the elbow cover plate, secure t[...]

29 4. Install Firestops For Horizontal Runs - Firestops are REQUIRED on both sides of a combustible wall through which the vent passes. NOTE: Model DVP-TRAP does not need an exterior firestop on an exterior combustible wall. The firestop is built into the cap. T o inst all firestops for horizontal runs that p ass through either interior or exterior[...]

30 Figure 26. Ceiling Firestop (Ceiling Side) If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole. If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole. NOTE: Keep insulation away from the vent pi[...]

31 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 29. V ent T ermination Minimum Clearances A = 12" ....................... clearances above grade, veran- da, porch, deck or balcony B = 12" ....................... clearances to window or door that may be opened, or to per- manently closed window . D [...]

32 For V ertical T erminations - T o locate the vent and install the vent sections: • Locate and mark the vent centerpoint on the underside of the roof, and drive a nail through the centerpoint. • Make the outline of the roof hole around the centerpoint nail. • The size of the roof hole framing dimensions depend on the pitch of the roof. Ther[...]

33 Step 4. Positioning, Leveling, and Securing the Fireplace • Place the fireplace into position. • Level the fireplace from side to side and from front to back. • Shim the fireplace with non-combustible material, such as sheet metal, as necessary . • Secure the fireplace to the framing by nailing or screwing. • Holes are provided in the [...]

34 • Insert insulation from the outside of the fireplace and pack the insulation tightly to totally seal between the pipe and the outer casing. • At the gas line access hole the gap between the supply piping and gas access hole can be plugged with non- combustible insulation to prevent cold air infiltration. Step 6. The Gas Supply Line NOTE: Ha[...]

35 Step 8. Wiring the Fireplace NOTE: Electrical wiring must be installed by a licensed electrician. CAUTION: DISCONNECT REMOTE CONTROLS IF AB- SENT FOR EXTENDED TIME PERIODS. THIS WILL PRE- VENT ACCIDENT AL FIREPLACE OPERA TION. For Intermittent Pilot Ignition Wiring Appliance Requirements This appliance requires that 1 10-120 V AC be wired to the[...]

36 Wall Switch Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W .G . minimum wire and connect it to the fireplace ON/OFF switch pigtails. CAUTION: LABEL ALL WIRES PRIOR TO DISCONNEC- TION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERA TION. VERIFY PR[...]

37 Step 9. Finishing Figures 38 and 39 show the minimum vertical and corresponding maximum horizontal dimensions of fireplace mantels or other combustible projections above the top front edge of the fireplace. See Figures 4 and 5 for other fireplace clearances. Only non-combustible materials may be used to cover the black fireplace front. W ARNING:[...]

38 Inst alling the T rim Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace, but MUST NEVER overlap onto the front face. The joints between the finished wall and the fireplace top and sides can only be sealed with a 300° F . (149° C) minimum sealant. W ARNING: WHEN FINISHING THE FI[...]

39 Placing the Ember Material Ember material is shipped with this gas fireplace. The bag labeled Glowing Ember (050-721) is standard glowing em- ber material. T o place the ember material: • Remove the wing nuts and glass clips or tension springs around the glass door . • Remove the glass door from the unit. • Remove the grate and log set by [...]

40 Step 1 1. Before Lighting the Fireplace Before lighting the fireplace, be sure to do the following: ! ! Step 12. Lighting the Fireplace Y ou’ve reviewed all safety warnings, you’ve checked the fireplace for gas leaks, you know the vent system is unobstructed, and you’ve checked for faulty components. Now you’re ready to light the firepla[...]

41 4 Maint aining and Servicing Y our Fireplace Fireplace Maintenance Although the frequency of your fireplace servicing and main- tenance will depend on use and the type of installation, you should have a qualified service technician perform an appli- ance check-up at the beginning of each heating season. See the table below for specific guideline[...]