Heat & Glo LifeStyle BAY-40 manual

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 1 Owner ’ s Manual Installation and Operation Models: BA Y -40, PIER-40 Multi-sided Woodburning Fireplace DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operati[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 2 Read this manual before installing or operating this fi replace. Please retain this owner ’ s manual for future reference. Congratulations on selecting a Heat & Glo wood burning fi re- place. The Heat & Glo fi replace you have selected is designed to prov[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 3 T able of Contents 1 Listing and Code Approvals 4 A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Getting Started 5 A. Design and Installation Considerations . . . . . . . . . . . . 5 B. Negative Pressure . . . . . . . . . . . . . .[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 4 1 1 Listing and Code Appro vals A. Appliance Certi fi cation This fi replace system has been tested and listed in accor- dance with UL 127 standards by Underwriters Laboratories Inc. for installation and operation in the United States. This fi replace has been test[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 5 2 2 Get ting Star ted A. Design and Installation Considerations Draft is the pressure difference needed to vent fi replaces successfully . Considerations for successful draft include: • Preventing negative pressure • Location of fi replace and chimney B. Negativ[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 6 Location of the fi replace and chimney will af fect performance. As shown in Figure 2.1 the chimney should: • Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the [...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 7 C. T ypical Fireplace System The Heat & Glo fi replace system consists of the following: • Fireplace/integral grate/refractory/outside air system • Refractory • Chimney termination cap • Chimney system • Hearth extension • Glass Doors Non-combustible [...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 8 Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Pl[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 9 3 3 F raming and Clearances A. Selecting Fireplace Location Several options are available to you when choosing a loca- tion for your fi replace. This fi replace may be used as a room divider , installed along a wall, across a corner or used in an exterior chase. See[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 10 B. Clearances 2 in. (51 mm) min. 0 in. to level of standoffs Attic Insulation Shield Ceiling Firestop (ceiling) (roof) (attic) (ceiling) Ceiling Firestop Offset/Return with hanger straps Storm Collar Roof Flashing 1/2 in. (13 mm) to side of appliance 1/2 in. [13 mm] [...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 11 C. Sidewalls/Surrounds Adjacent combustible side walls must be located a minimum distance from the fi replace opening as per Figure 3.3. D. Frame the Fireplace Figure 3.4 shows a typical framing (using 2 x 4 lumber) of the fi replace, assuming combustible materials[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 12 E. Construct the Chase A chase is a vertical boxlike structure built to enclose the fi re- place and/or its vent system. V ertical chimneys that run on the outside of a building must be installed inside a chase. Construction of the chase may vary with the type of bu[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 13 A. Install the Outside Air Kit This fi replace will operate correctly only if adequate ventila- tion is provided to allow proper draft to the fi replace system. See Section 2. The outside air kit is supplied with this fi replace. Using an outside air kit is highly[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 14 LIFT T O OPEN BA Y -40 PULL TO OPEN PIER-40 Figure 4.4 Locating the Outside Air Control Outlet placed higher than 3 ft below the termination cap Attic space Garage or combustible liquids storage Outlet blocked by snow , leaves, etc. Clear area outside house or in ven[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 15 B. Secure the Fireplace • Position the Fireplace This fi replace may be placed on either a combustible or noncombustible continuous fl at surface. Follow the in- structions for framing in Section 3.D. Slide the fi replace into position. Be sure to provide the mi[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 16 NOTE: • Chimney performance may vary . • Trees, buildings, roof lines and wind conditions af fect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Chimney must extend beyond combustible roof structure Maintain minimum height of [...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 17 A. Chimney Requirements V ertical distances are measured from the base of the fi re- place as shown in Figure 5.2. T o determine the chimney components needed to complete your particular installation, follow the steps below: • Determine the total vertical height o[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 18 B. Using Offsets/Returns T o bypass any overhead obstructions, the chimney may be offset using an of fset/return. An offset and return may be attached together or a chimney section(s) may be used between an offset and return. Perform the following steps to determine [...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 19 Note: The ceiling fi restop MUST be nai led to the bo t tom of the ceiling joist s EXCEPT when the spac e above is uninsulated and the at tic insulation shield is not being used ( see Figure 5. 5 ). When the at tic insulation shield is used the ceiling fi re stop m[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 20 6 T abs bent in 90° T abs bent in to rest against pipe Attic Insulation Shield Ceiling Firestop 13 in. (330 mm) 17 in. (432 mm) diameter Insulation Insulation Pipe Pipe Figure 5.7 Install Attic Insulation Shield Above the Ceiling 6 T abs bent in 90° T abs bent in t[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 21 Ceiling Firestop Straps Optional Additional Support Joint Band (Optional) Figure 5.9 Secure the Chimney Fire Risk • Secure offsets with screws (not to exceed 3/4 in./19 mm in length). W ARNING • Secure returns with strapping. • Straight chimney sections may be [...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 22 Slanted Roofs Flat Roofs Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof within 10 ft (3 m) of the chimney Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 23 Figure 6.3 Ceiling/Attic Construction Fire Risk • Must maintain 2 in. (51 mm) air clearance to insulation and other combustible materials. W ARNING Mark the Exit Point of the Roof Locate the point where the chimney will exit the roof by plumbing down to the center [...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 24 T ermination Cap Storm Collar Slope Downward T urn-down Drip Edge Chase (Chimney) 2 in. (51 mm) Collar on Chase T op Caulk .018 (26 ga) min. Galvanized Chase T op Figure 6.4 Chase T op Construction 2 in. (51 mm) min. collar 6 in. (152mm) min. 2 in. (51 mm) min. Storm[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 25 2 in. (51 mm) min. 4-1/2 in. (1 14 mm) max. 1-1/2 in. (38 mm) min. overlap Cap Standoff T op of Pipe Flashing Collar Figure 6.7 Installing an ST1 175 Square T ermination Cap The last section of pipe must stop between the distances given below . 2 in. (51 mm) above to[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 26 A. Gas Log/Lighter Provisions A certi fi ed gas log lighter or decorative gas log set can be installed in this fi replace. • Maximum input is 100,000 BTU/hr . • Decorative gas appliance must be certi fi ed to ANSI Z21.60 “Standard for Decorative Gas Applianc[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 27 8 8 Fin i sh in g A. Hearth Extension A hearth extension must be installed with all fi replaces to protect the combustible fl oor in front of the fi replace from both radiant heat and sparks. See Figures 8.1 -8.3. 2 in. (51 mm) required High temperature (300°F mi[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 28 Metal strips 2 in. (51 mm) under the edges of the fireplace and must extend beyond the front and side openings by 2 in. (51 mm) 1 in. (25 mm) overlap Figure 8.2 Positioning the Protective Metal Hearth Strips A B C Figure 8.3 Hearth Extension Dimensions Fire Risk • [...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 29 72 in. (1829 mm) BA Y -40 PIER-40 40-1/2 in. (1029 mm) HEARTH EXTENSION (shaded) HEARTH EXTENSION (shaded) 6 in. (152 mm) 12 in. (305 mm) from opening of fireplace 62 in. (1575 mm) 16 in. (406 mm) 56 in. (1422 mm) 64 in. (1626 mm) 64 in. (1626 mm) 16 in. (406 mm) 26 [...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 30 9 9 Operat ing Instruc tions A. General Information Fireplaces, as well as other woodburning appliances, have been used safely for many years. It has been our experience that most problems are caused by improper installation and operation of the fi replace. Make cer[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 31 D. Flue Damper The fl ue damper must be in full open position, and is oper- ated by moving the handle up toward the top of the fi replace. Before lighting the fi re, verify this by looking up from the in- side of the fi replace. Always operate this fi replace wi[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 32 G. Grate The factory installed integral grate must be used to hold the logs from falling out of an open fi replace and to allow air to pass between the burning logs. It is important to keep the fi re off the hearth and to allow the ashes to collect beneath the fi [...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 33 I. Starting a Fire Check the fl ue damper to be certain it is in the full open po- sition. Place crumpled or twisted paper under the fi replace grate. Loosely arrange kindling or small pieces of wood to form a layer above the paper . The fi res must be built on th[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 34 1 0 10 T roubleshooting Another appliance in home also exhausting air (furnace, fan, dryer , etc.)? Air register from furnace near fireplace? Doors opening and closing? Window closed for start-up? Outside air closed? Overhead fan operating? Overhanging tree? Bird&apo[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 35 Diagnostic Questions Possible Causes of Condition Solutions Is the damper open? • No draft Open damper . Is there enough paper/starter? • Insuf fi cient heat to ignite kindling Use more paper/starter . Is there enough kindling? Is the kindling dry? • Insuf fi[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 36 Diagnostic Questions Possible Causes of Condition Solutions Do you have glass doors? • Need to slow air intake Add glass doors. What is the condition of the wood? • Extremely dry wood Mix in less seasoned wood after fi re established. Diagnostic Questions Possib[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 37 A. Disposal of Ashes Ashes should be placed in a metal container with a tight- fi t- ting lid. The closed container of ashes should be placed on a noncombustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal. If the ash[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 38 Fire Risk • Do not use chimney cleaners or fl ame colorants in your fi replace. Will corrode chimney . W ARNING D. Maintenance T ask List Asphyxiation Risk Fire Risk Annual inspection by qualified technician recommended. Check: • Condition of doors, surrounds a[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 39 1 2 12 Re ference Materials A. Fireplace Dimensions 42" 36" 40" 7" 12" 40" 24" GAS KNOCKOUT GAS KNOCKOUT ELECTRICAL KNOCKOUT FOR ST36C 42" 36" 40" 12" 24" 11 " 20" FRONT VIEW - BA Y -40 END VIEW - [...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 40 B. Fireplace Components GR3 Integral Grate Bi-fold Glass Doors 16 in. (406 mm) 52 in. (1321 mm) 1/2 in. (13 mm) HX3 Hearth Extension (SIDE OF FIREPLACE) AK17/AK18 Outside Air Kit TK53B T rim Kit Catalog # Description PIER-40 Peninsula Fireplace BA Y -40 Island Firepl[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 41 C. Chimney Components The following pictures show only those chimney components which may be safely used with this fi replace. 13 in. (330 mm) 14 in. (356 mm) 14 in. (356 mm) 5-1/4 in. (133 mm) 4 in. (102 mm) CAK5A Chimney Air Kit ID4 Insulated Duct UD4 Uninsulated [...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 42 SL1 130 Offset/Return A B 14-1/2 in. (368 mm) Ceiling Firestop AS10 Straight Attic Insulation Shield 2 in. (51 mm) 10-1/2 in. (267 mm) JB577 Chimney Joint Band 10-1/2 in. (267 mm) CB576 Chimney Joint Band 39-7/8 in. (1013 mm) 28 in. (71 1 mm) 15-1/4in. (387 mm) RF571[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 43 TR1 1 Round T ermination Cap TR1 1T Round T elescoping T ermination Cap ST1 175 Square T ermination Cap TCT1 175 T erra Cotta Cap 72 in. (1829 mm) 36 in. (914 mm) 2 in. (51 mm) 13-3/8 in. (340 mm) CT56 Chase T op A B C D Decorative Shroud LDS33/LDS46 15-3/4 in. (400 [...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 44 CT3-Queen CT3-Bishop CT3-Pawn CT3-Knight CT3-King 21 in. (533 mm) 47-3/4 in. (1213 mm) 24 in. (610 mm) 18-1/4 in. (464 mm) 41-1/8 in. (1045 mm) 20 in. (508 mm) 16 in. (406 mm) 38-3/8 in. (975 mm) 16 in. (406 mm) 21 in. (533 mm) 25-3/4 in. (654 mm) 20-5/8 in. (524 mm)[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 45 Woodburning T ermination Cap Shroud TS345 / 445 (T op V ent) TR342 / 344 TR442 / 444 TR342 / 344 TV TR442 / 444 TV (with TR-TVK installed) TR1 1 / 1 1T TR1 1 / 1 1T TV (with TR-TVK installed) OPEN TOP with solid sides and 3 in. opening at the bottom. Minimum Base Dim[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 46 D. Service Parts Service Parts Diagram Multi-Sided Woodburning Fireplace Service Parts BA Y -40 Beginning Manufacturing Date: 2/4/04 Ending Manufacturing Date: Active 1 2 3 11 10 14 5 9 6 12 4 13 8 7[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 47 Service Parts BA Y -40 Beginning Manufacturing Date: N/A Ending Manufacturing Date: 08/01/01 Service Parts List Multi-Sided Woodburning Fireplace # Description of Part Part Number Qty . req. 1 T op Standoff 1 1864i 4 2 Starter Section Assembly 22072B 1 3 Damper Assem[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 48 Service Parts Diagram Multi-Sided Woodburning Fireplace Service Parts PIER-40 Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active 1 2 3 10 7 12 14 13 9 5 4 11 8 6[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 49 Service Parts List Multi-Sided Woodburning Fireplace Service Parts PIER-40 Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active # Description of Part PIER-40 Qty . 1 Ashlip 13214A 2 2 Back Refractory 13319 1 Corner Refractory 13320A 2 Damper Blade Asse[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 50 This page intentionally left blank.[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 51 E. Limited W arranty W ARRANTY FOR HEA T & GLO FIREPLACES The limited warranty will not become effective until you have mailed the completed warranty card to: Hearth & Home T echnologies Inc. 20802 Kensington Blvd., Lakeville, MN 55044. This card must be mail[...]

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 1 1/07 52 Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer , please visit www .heatnglo.com. – NOTES – F . Contact Information DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maint[...]