Henny Penny OFG-390 manual

OPERA T OR’S MANUAL Henny Penny Open Fryer Model OFG-390[...]

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FM05-031-E Revised 8-6-10 LIMITED W ARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts: NEW EQUIPMENT : Any part of a new appliance, except baskets, lamps, and fuses, which proves to be d[...]

Model OFG- 390 This manual should be retained in a convenient location for future reference. A wiring diagram for this appliance is located on the rear shroud cover of the control panel. Post in a prominent location, instructions to be followed if user smells gas. This information should be obtained by consulting the local gas supplier . Do not obs[...]

Model OFG- 390 T echnical Data for CE Marked Pr oducts Nominal Heat Input: Natural (I 2H ) = 26,4 kW (90,000 Btu/h) (Net) Natural (I2E) = 26,4 kW (90,000 Btu/h) Natural (I2S) = 23,75 kW (81,000 Btu/h) Liquid Propane (I 3P ) = 27,0 kW (92,000 Btu/h) Nominal Heat Input: Natural (I 2H ) = 29,3 kW (100,000 Btu/h) (Gross) Natural (I2E) = 29,3 kW (100,00[...]

HENNY PENNY 6 HEAD GAS OPEN FR YER SPECIFICA TIONS Height 61" (155 cm) W idth 24" (61 cm) Depth 41¾" ( 107 cm) Floor Space Approximately 7 sq. ft. (.65 sq. m.) Pot Capacity 6 Head of chicken - 20 lbs. (9 kg.) 130 lbs. shortening (46 Kg.) Electrical 120 V AC, 1 Phase, 50/60 Hz, 10 Amp, 2 W ire + Ground 230 V AC, 1 Phase, 50/60 Hz, 5 [...]

T ABLE OF CONTENTS Section Page Section 1. INTRODUCTION .................................................................................................... 1- 1 1-1 Introduction .................................................................................................... 1-1 1 -2 Proper Care .................................................[...]

Model OFG- 390 1-1. INTRODUCTION The Henny Penny open fryer is a basic unit of food processing equipment. This unit is used only in institutional and commercial food service operations. As of August 16, 2005, the W aste Electrical and Electronic Equip- ment directive went into effect for the European Union. Our products have been evaluated to the W[...]

Model OFG- 390 Henny Penny open fryer has may safety features incorporated. However , the only way to ensure a safe operation is to fully under stand the proper installation, operation, andmaintenance proce dures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particu lar imp[...]

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Model OFG- 390 SECTION 2. INST ALLA TION This section provides the installation and unpacking instructions for the Henny Penny OFG-390, open fryer . Installation of this unit should be performed only by a qualified service technician. Do not puncture the unit with any objects such as drills or screws as component damage or electrical shock could re[...]

Model OFG- 390 7 . Remove the counterweights from the pallet, which are strapped to the pallet, under the fryer . Do not drop. The counterweights weigh approximately 18 lbs. (8.1 kg.) each. Handle with care, or personal injury could result. 8. Remove rear service cover . 9. Load the 4 weights into the counterweight assembly . 10 . Replace rear serv[...]

Model OFG- 390 Optional Ramp Unloading 7 0 3 2- 3[...]

Model OFG- 390 2-4 908[...]

Model OFG- 390 2-3. SELECTING THE The proper location of the fryer is very important for operation, LOCA TION speed, and convenience. Choose a location which provides easy loading and unloading without interfering with the final assembly of food orders. Operators have found that frying from raw to finish, and holding the product in warmer provides [...]

Model OFG- 390 2-5. VENTILA TION OF FR YER The fryer should be located with provision for venting into adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the flue gases and frying odors. Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer . [...]

Model OFG- 390 2-6. GAS SUPPL Y • The fryer must be isolated from the gas supply piping (Continued) system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.45 KP A) (34.47mbar). • A standard 3/4 inch, black steel pipe and malleable fitt[...]

Model OFG- 390 2-8 30 3[...]

Model OFG- 390 2-7. GAS LEAK TEST Prior to turning the gas supply on, be sure the gas valve knob on the gas control valve is in the OFF position. The word “OFF” is at the bottom of the knob when the valve is closed. Upon initial installation and after moving the unit, the pipings and fittings should be checked for gas leaks. A simple checking m[...]

Model OFG- 390 2-9. ELECTRICAL The gas fryer requires 120 volt, single phase 60 Hertz, 10 REQUIREMENTS amp, 3 wire grounded (earthed) service, or 230 volt, single phase, 50 Hertz service. The 120 volt gas fryer is factory equipped with a grounded (earthed) cord and plug for your protection against shock, and should be plugged into a 3 prong grounde[...]

Model OFG- 390 BOIL-OVER PREVENTION IN HENNY PENNY FR YERS F AILURE T O FOLLOW THESE INSTRUCTIONS CAN RESUL T IN SHOR TENING OVERFLOWING THE FR YPOT WHICH COULD CAUSE SERIOUS BURNS, PERSONAL INJURY , FIRE AND/OR PROPERTY DAMAGE. • THE SHOR TENING MA Y BE STIRRED ONL Y DURING THE MORNING ST AR T UP PROCEDURE. DO NOT STIR THE SHOR TENING A T ANY OT[...]

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Model OFG- 390 3-1. OPERA TING COMPONENTS Power/Pump Switch A three way switch with center OFF position; move the switch to the position marked POWER to operate the fryer; move the switch to the position marked PUMP to operate the filter pump; certain conditions must be met prior to operation of the filter pump; these conditions are covered later i[...]

Model OFG- 390 3-1. OPERA TING COMPONENTS (Continued) High Limit This high temperature control senses the temperature of the short- ening; if the temperature of the shortening exceeds 450°F (230°C), this control will open and shut off the heat to the frypot; when the temperature of the shortening drops to a safe operation limit, the control must [...]

Model OFG- 390 3-2. LID OPERA TION T o close lid: 1. Lower the lid until latch comes into contact with the pot. T o open lid: 1 . Unlatch the front lid latch. 2. Lift up on handle to raise lid. 3 -3. MEL T CYCLE If the shortening is below 185°F (77°-85°C) with the POWER/ OPERA TION PUMP switch in the POWER position, the fryer enters the Melt Cyc[...]

Model OFG- 390 3-4. SWITCHES AND INDICA T ORS Drop Indicator The display reads “DROP” when the shortening has reached the setpoint temperature (will read “DROP” 2° before setpoint and 4° above setpoint ) Done Indicator The display reads “DONE” at the end of the Cook Cycle T emperatur e Button Press this button to read the temperature [...]

Model OFG- 390 SMS Controls TEMPERA TURE BUTTON DIGIT AL DISPLA Y PRODUCT BUTTONS Figure 3-2 303 3-5[...]

Model OFG- 390 3-5. FILLING OR ADDING SHOR TENING The shortening level must always be above the heating elements when the fryer is heating and at the frypot level indicators on the r ear of the frypot (Figur e 3-3). Failur e to follow these instructions could r esult in a fir e and/or damage to the fryer . When using solid shortening, it is r ecomm[...]

Model OFG- 390 3-6. BASIC OPERA TION Follow the procedure below on the initial start-up of the fryer , and each time the fryer is brought from a cold, or shut down condition, back into operation. These are basic, general instructions. Be sure to follow KFC’ s Standards Library when operating the fryer . 1. Make sure the frypot is filled with shor[...]

Model OFG- 390 3-6. BASIC OPERA TION 4. Allow fryer to heat until digital display shows “DROP”. (Continued) (Press the EXIT COOL button if the display shows “COOL”) The heat cycles on and off approximately 10 degrees before the setpoint temperature, to help prevent overshooting the setpoint temperature. (proportional control) 5. Before load[...]

Model OFG- 390 3-7. CARE OF THE SHOR TENING FOLLOW THE INSTRUCTIONS BELOW TO A VOID SHOR TENING OVERFLOWING THE FRYPOT , WHICH COULD RESUL T IN SERIOUS BURNS, PERSONAL INJURY , FIRE, AND/OR PROPER TY DAMAGE. 1. T o protect the shortening when the fryer is not in immediate use, the fryer should be put into the Cool Mode. 2. Frying breaded products r[...]

Model OFG- 390 3-8. FIL TERING OF SHOR TENING (continued) ONL Y FIL TER WHEN “COOL” IS DISPLA YED. FAILURE T O DO SO CAN RESUL T IN SHOR TENING OVERFLOWING THE FR YPOT , CAUSING SERIOUS BURNS, PERSONAL INJUR Y , FIRE,AND/OR PROP- ER TY DAMAGE . High volume cooking could cause the cold zone to fill quicker with cracklings and cleaning may be req[...]

Model OFG- 390 3-8. FIL TERING OF 5. Scrape cracklings and crackling ring from frypot and discard. SHOR TENING Do not let cracklings drain into filter drain pan. These crack- (Continued) lings can cause a burned taste in gravy . W ipe all surfaces with a clean damp towel. If water drops into cold zone, dry with towel before pumping shortening back [...]

Model OFG- 390 3-10. LIGHTING AND T o light burner: SHUTDOWN OF THE 1. Turn POWER/PUMP switch to the OFF position. BURNERS 2. Rotate gas valve knob clockwise to the OFF position and wait at least five(5) minutes before continuing to next step. 3. Rotate gas valve knob counter clockwise to the ON position. 4. Place the electrical POWER/PUMP switch t[...]

Model OFG- 390 3-1 1. CLEANING THE FR YPOT 5 . Refer to KFC’ s Standard’ s Library on cleaning instructions. (Continued) If the cleaning solution in the frypot starts to foam and boil over , immediately turn the P OWER Switch to OFF or damage to components could r esult. Do not use steel wool, other abrasive cleaners or clean- ers/sanitizers co[...]

Model OFG- 390 3-14. PREVENTIVE MAINTENANCE If moving fryer to perform preventive maintenance: • Gas supply should be turned off to avoid fire or explosion. • Electrical supply should be unplugged or wall circuit breaker turned off to avoid electrical shock. Checking/Cleaning Dilution Box - Monthly Cleaning the dilution box helps to ensure the [...]

Model OFG- 390 3-14. PREVENTIVE Cleaning Blower Wheel - Annually MAINTENANC (Continued) The blower wheel must be cleaned annually to ensure the unit operates efficiently and without failures. Make sure unit is off, and close and lock the lid. Lid should be in locked down position. Failure to do so could r esult in personal injury . 2. Remove the ba[...]

Model OFG- 390 3-15. PROGRAMMING 1. Press and hold the FUNCTION button for two seconds. “REG PROGRAM” shows in the display , followed by “CODE”. 2. Press the code 1,2,3, “SELECT PRODUCT” scrolls across the display . If no buttons are pressed, within approximately 1 minute while in the Program Mode, the controls will revert back to the C[...]

Model OFG- 390 8. After the proportional control, press and release the FUNCTION button. “ALM 1” and “TIME” flashes in the left side of the display , and the first alarm time shows on the right side of the display . T o change the time the alarm sounds, press the appropriate product buttons to set the time. Ex: Press 1,0,0,0. 10:00 flashes [...]

Model OFG- 390 3-15. PROGRAMMING (Continued) Another product can be programmed while in the program mode by following these procedures: Press and hold the SCAN button at any time while in the Program Mode and the display will scroll “SELECT PROD- UCT”. Then press any of the product buttons, (1-0), and now that product can be programmed. 14 . T [...]

Model OFG- 390 3-16. SPECIAL PROGRAM MODE (Continued) Factory Presets (F/C, Gas/Electric, Speaker V olume, Speaker Fr equency , Codes, Initialize System) 1. Press and hold the FUNCTION button for two seconds until “REG PROGRAM” shows in the display . As soon as “REG PROGRAM” shows in the display , press and release the FUNCTION button 3 tim[...]

Model OFG- 390 3-16. SPECIAL PROGRAM MODE (Continued) T ech I/O Mode 1. Press and hold the FUNCTION button for two seconds until “REG PROGRAM” shows in the display . As soon as “REG PROGRAM” shows in the display , press and release the FUNCTION button 4 times until “TECH I-O” shows in the display . 2. When “CODE” shows in the displa[...]

Model OFG- 390 3-16. SPECIAL PROGRAM Heat Control MODE (Continued) 1. Press and hold the FUNCTION button for two seconds until “REG PROGRAM” shows in the display . As soon as “REG PROGRAM” shows in the display , press and release the FUNCTION button 6 times until “HEA T CNTRL” shows in the display . 2. When “CODE” shows in the displ[...]

Model OFG- 390 Power switch on but fryer completely inoperative Shortening not heating Foaming or boiling over Shortening not draining Filter motor won’t run Product Color Not Correct: A. T oo Dark B. T oo Light C. Product Greasy 4-1. TROUBLE SHOOTING GUIDE Problem Cause Correction • Open circuit • Gas valve knob turned to the OFF position ?[...]

Model OFG- 390 4-2. ERROR CODES In the event of a control system failure, the digital display shows an error message. These messages are coded: “E04”, “E05”, “E06”, “E32”, “E41” and “E71”. A constant tone is heard when an error code is displayed, and to silence this tone, press any of the product buttons. DISPLA Y CAUSE PANE[...]

Model OFG- 390 4-2. ERROR CODES (Continued) CE Only - Along with the error codes fr om page 4-2, CE units have the following self-diagnostic error codes: DISPLA Y CAUSE PANEL BOARD CORRECTION “E10” High limit Reset the high limit by manually pushing up on the red reset button; if the high limit does not reset, the high limit must be replaced ?[...]

Model OFG- 390 G L O S S A R Y HENNY PENNY OPEN FRYERS air valve a valve on the eight head fryer that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers airflow switch a switch that senses the amount of airflow coming from the blower; if the airflow (gas fryers only) falls below a certain level, the switch [...]

Model OFG- 390 data plate a label or plate located on the right side panel of the fryer that indicates the fryer type, serial number , warranty date, and other information drain handle the handle used to open and close the drain valve drain interlock switch a microswitch that automatically shuts off the fryer heat in the event the drain valve is in[...]

Model OFG- 390 gas control valve an automatic dual controller that controls gas to both pilot lights and gas (gas fryers only) pressure to burners on fryers; if either pilot light goes out, the controller shuts off the gas to the other pilot light gas valve knob the knob that opens and closes the gas control valve (gas fryers only) gas pressure reg[...]

Model OFG- 390 power/pump switch a three-way switch located on the front control panel of the fryer that serves as an off/on switch and a filter switch product a food item cooked in the fryer rack the wire grid that slides into the carrier to hold product during the cook cycle setpoint a preset cooking temperature; the setpoint is a programmable fe[...]

*FM05-031-G* Henny Penny Corp., Eaton, Ohio 45320, Revised 8-6-10 Henny Penny Corporation P .O.Box 60 Eaton,OH 45320 1-937-456-8400 1-937-456-8402 Fax T oll free in USA 1-800-417-8417 1-800-417-8434 Fax w w w .hennypenny .com[...]