Holder C-Trac 4.74 manual

Date of Issue: 15.07.2008 Order No.: 149 443 Operating Instructions C-Trac 4.74[...]

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149 443 1 C 4.74 Operating instructions Foreword Congratulations on having bought a product from HOLDER. You also ensure getting full value from your vehicle, save yourself trouble and maintain your warranty. The operating instructions provide you with the required information. Development Due to the continuous improvements made in the design and e[...]

C 4.74 Operating instructions 2 149 443 Foreword In case of questions regarding your vehicle, please state the following data: Machine type .................................................... eg C 4.74 Engine serial number ... ................................ e g 00953643 Chassis serial number ................................. e g 204000101 Date o[...]

Operating instructions 149 443 3 C 4.74 Foreword Chapter Page Chapter Page Table of contents General remarks on maintenance ............................... 1 4 9 Maintenance schedule ................................................ 1 5 7 Maintenance during the first period of operation ......... 1 6 1 Maintenance as required .......................[...]

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149 443 5 C 4.74 Operating instructions Instructions for the vehicle This vehicle has received the type approval acc. to 74/150/ EEC after a safety inspection. The vehicle conforms to the EMC (Electromagnetic Compatibility) requirements of direc- tive 89/336/EEC. The regulations for exhaust gas identifi- cation and the noise emissions are observed.[...]

C 4.74 Operating instructions 6 149 443 Instructions for the vehicle Residual hazards and risks Despite all care being taken and compliance with standards and regulations, it is not possible to exclude all risks in the handling of the vehicle. The vehicle and all other system components conform to currently applicable safety regulations. A residual[...]

149 443 7 C 4.74 Operating instructions Operating instructions Driver’s licence For the driving of this vehicle you require a driver’s licence depending on the maximum driving speed and the permissi- ble total weight of the vehicle and combinations. See the tables below. Driver’s licence classes Tractors for farming and forestry (also with im[...]

C 4.74 Operating instructions 8 149 443 Operating instructions Single-axle trailers or two-axle trailers with axle base of up to 1 metre maximum 25 25 25 25 M ax im um T ota l W eig ht Driver's License Class (Mi nimum Requir ements ) Former Driver's License Class up to 750 kg trail er weight B, C1, C , T L: onl y with additional sign and [...]

Operating instructions 149 443 9 C 4.74 Operating instructions Multiple-axle trailers or two-axle trailers with an axle base over 1 metre 25 25 25 25 25 M ax im um T ota l W eig ht Driver's License Class (Mini mum Require ments) Former Driver's License Class up to 750 kg trail er weight B , C1, C , T L: only with additi onal sign and maxi[...]

C 4.74 Operating instructions 10 149 443 Operating instructions Two trailers behind tractors for farming and forestry 25 25 25 25 M ax im um T ota l W eig ht Driver's License Class (Mi nimum Require ments ) Former D river's License Class up to 3.5 Ma xim um T otal W eight up to 12 M ax im um T otal W eight BE, C1E, CE, T B, C1 , C in each[...]

Operating instructions 149 443 11 C 4.74 Operating instructions Safety General notes on safety • Observe your national regulations on safety and health protection. • Do not allow children under 16 to use the vehicle. • When using the public highway, respect the highway code. • Do not allow anyone to stand around where they might get hurt. ?[...]

C 4.74 Operating instructions 12 149 443 Operating instructions • The installed equipment must conform to the applica- ble EMC directive 89/336/EU and carry the CE symbol. • If you must install a mobile communications system (or have it installed) (eg radio, mobile phone), the following requirements must be met: - Only approved equipment (ie wi[...]

Operating instructions 149 443 13 C 4.74 Operating instructions Hydraulic oil, brake fluid During operation, these fluids are pressurized and pose a health hazard. Do not spill these fluids. Remove any spilled fluids immediately with oil binding agent and discard them. Dis- card drained fluids as specified. Observe appli- cable laws and regulations[...]

C 4.74 Operating instructions 14 149 443 Operating instructions Particularly the particles contained in the exhaust gas can cause cancer. For this rea- son the engine should not be operated in en- closed spaces. Heat The exhaust gases are very hot and can ig- nite inflammable material. The exhaust gas pipe should therefore be kept away from ig- nit[...]

149 443 15 C 4.74 Operating instructions Technical data Vehicle dimensions Dimensional drawing c b h g d 605 3090 1065 4140 f e 517 a 170 100 1075 2005 h[...]

C 4.74 Operating instructions 16 149 443 Technical data Table of dimensions C 4.74 Trailer hitch Tires Type Total height Avg. height Ground clearance Lowest position Highest position Height of body Height of PTO a mm b mm c mm d mm d mm g mm h mm 275/80 R 18 275/80 R 18 S 4131-14 422-31-2 22 50 1260 240 850 970 1140 650 36x13. 50-15 204-31- 03 2245[...]

Operating instructions 149 443 17 C 4.74 Technical data Track widths Norm al tr a ck 1040 m m T i r e s Min. turning radius to DIN 7020 (meas ured at oute rmos t point of vehicle) Track width e Total width f Dime nsi on Typ e m min. mm max. mm min. mm max. mm 422-31-3 6.28 m for tra ck 99 0 990 1106 1264 1380 275/80 R 18 S 422-31-2 6.28 m for tra c[...]

C 4.74 Operating instructions 18 149 443 Technical data Weights Weight i n kg Permi ssibl e tota l weigh t 4000 Permi ssibl e load on f ront axle 2500 Perm issi ble load o n rear axle 2500 Permi ssibl e support ing lo ad on tr ailer hitch 600 Auxili ar ass emblies Total Fron t Rear Rear p ower li ft 81 kg -11 kg 92 k g Rear PT O gear 60 kg - 5 kg 6[...]

Operating instructions 149 443 19 C 4.74 Technical data Tires The pressure can vary depending on the make and use - observe the manufacturer’s information. Note: Observe the specified tire inflation pressure when carrying the maximum axle loading and when driving on roads. For maximum drawbar pull off the road and to reduce ground pressure, adapt[...]

C 4.74 Operating instructions 20 149 443 Technical data Engine specifications C 4.74 Manuf actu rer Deutz AG Type BF4 L 2011 Tu rbo Mode of operat ion Four-stro ke Dies el Number of cylinde rs 4 Cubic ca pacit y 31 08 Fuel co nsum ption 229g/KW -h at 1700-18 50 rpm Rated sp eed 2500 rpm Maximu m idling spee d 2500 rpm +3 50 rpm Minimu m idling s pe[...]

Operating instructions 149 443 21 C 4.74 Technical data Theoretical driving speeds 30 km/h Mode l 40 km/h Mode l Hydrostatic drive Engine output 54.6 kW Speed 2500 rpm Driving range 1 Forward and reverse Driving range 2 Forward and reverse Driving range 1 Forward and reverse Driving range 2 Forward and reverse Tires Type 340/6 5 R18 422-31- 06 33.0[...]

C 4.74 Operating instructions 22 149 443 Technical data Technical data /filling quantities Assembly Suppl. informatio n Description Hydrostatic unit Step less drivi ng sp eed, 2 drivi ng ra nges Traction hydraulics Vari able-d ispl acem ent pump Bosc h Re xroth A G - Type Axial -pis ton variab le-dis place ment pump - Mode l Twin pump A4 VG 40 EP 1[...]

Operating instructions 149 443 23 C 4.74 Technical data Assembly Suppl. information Description Steeri ng - Type Hydro static with 2 steer cyli nders, d ouble-acting - Steering control v alve Orbitr ol OSPC 125 LS (1-stage) or OSPD 125/205 (2- stage) Brakes - Servic e brake Knott dr um br ake, 250x55 h ydrauli c power a ssisted - Op eration Hyd rau[...]

C 4.74 Operating instructions 24 149 443 Technical data Assembly Suppl. information Descr iption Rear power lift - Type HOLDER r egular 3- point, top link adjus table - Mounting Category I a nd II - L i f t i n g p o w e r 2000 kg, (mea sured at tow hook, medium extension l ength) - Lift he ight approx . 720 mm, depe nding on tires - Cyli nders 2 i[...]

Operating instructions 149 443 25 C 4.74 Technical data Assembly Suppl. inform ation Description PTOs 2 it. (front an d rea r) sense of rotation : CW when looking o n PTO - Front s peed 1000 rpm at 2400 r pm of engine - Rear spee d 540 rpm at 2214 rp m of engin e - S p l i n e p r o f i l e 1 3/8 “ (6) DIN 9611 PTO clutc h Hydraulically-contr oll[...]

C 4.74 Operating instructions 26 149 443 Technical data Noise level The vehicle emits the following noise level (measured at the driver’s ear) according to EC Standard 77/311/EEC; measurement according to Appendix II). Table of noise levels and absorption rating Exhaust gas identification The absorption rating is stated on the identification plat[...]

149 443 27 C 4.74 Operating instructions Description Views Vehicle Front left view 1 Turn signal, position light 2 Headlight, top 3 Driver’s cab 4 Dump body (dumper) 5 Rear of vehicle 6 Rear axle 7 Intake screen for oil cooler of traction drive 8 Intake screen for engine 9 Front axle 1 0 Upper link support 1 1 Front power lift - lower link suppor[...]

C 4.74 Operating instructions 28 149 443 Description Vehicle Rear right view 1 Dump body 2 Flood light* 3 Support for rotating beacon 4 Driver’s cab 5 Front part of vehicle 6 Front axle 7 Intake screen for fresh air blower 8 Fuel filler neck 9 Rear axle 1 0 Battery isolating switch 1 1 Hydraulic quick couplings for imple- ment* 1 2 Rear power lif[...]

149 443 29 C 4.74 Description Operating instructions Driver’s station Operating controls 1 Direction lever 2 Handle for LH side window 3 Steering wheel 4 Multifunctional display 5 Handle for RH side window 6 Turn signal and wiper control lever 7 Ignition lock 8 Light switch 9 Top headlight switch 1 0 Accelerator pedal 1 1 Brake pedal 1 2 Inching [...]

C 4.74 Operating instructions 30 149 443 Description Right front controls console 1 Pressure gauge for hydraulic cushioning* 2 Main switch for implement hydraulics 3 Fine control knob for implement variable-displace- ment pump* 4 Switch for implement variable-displacement pump* 5 Switch for front PTO* 6 Joystick for working hydraulic system 7 Fine [...]

149 443 31 C 4.74 Description Operating instructions Right rear console controls 1 Fine control knob for driving speed (in the driving speed ranges 3 and 4) 2 Driving program button 3 Differential lock switch 4 Fan switch 5 Hydraulic oil temperature gauge 6 Fan reversing switch* 7 Air conditioning switch* 8 Hand throttle knob 9 Power socket 1 0 Hea[...]

C 4.74 Operating instructions 32 149 443 Description Rear console controls 1 5 Diagnosis socket for working hydraulics 1 6 Diagnosis socket for traction hydraulics 1 7 Traction electronics warning light 17 16 15 Bild_C216 1 2 Bild_C275 Hand throttle 1 Outer ring for fine control: - Turn clockwise to decrease rpm - Turn counter-clockwise to increase[...]

149 443 33 C 4.74 Description Operating instructions Joystick 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick (with no button pressed = joystick level 0) 4 3 1 2 Bild_C145 2 3 1 Bild_C146 Pedals 1 Inching pedal 2 Brake pedal 3 Accelerator pedal[...]

C 4.74 Operating instructions 34 149 443 Description Steering wheel adjustment 1 Brake fluid reservoir 2 Steering wheel adjustment lever Heater until 04.2005 1 Heater control valve 2 Heating temperature label - horizontal - cooler - vertical - warmer 1 2 Bild_C153 1 2 Bild_C147[...]

149 443 35 C 4.74 Description Operating instructions Multifunctional display, legend 1 Fuel gauge 2 Engine oil temperature gauge 3 Tachometer with mark- ings for PTO rpm 4 Hour meter 5 Digital speedometer Indicator lights: 6 Turn signal indicator 7 Turn signal indicator for 2nd trailer 8 Turn signal indicator for 1st trailer 9 High beam 1 0 Dip bea[...]

C 4.74 Operating instructions 36 149 443 Description Controls in cabin at front top 1 Interior light 2 Loudspeaker Controls in cabin at front bottom 1 Washing water reservoir 2 Radio 1 2 Bild_C149 1 2 Bild_C282[...]

149 443 37 C 4.74 Description Operating instructions Controls in cabin at rear 1 Roof hatch handle 2 Roof hatch Door controls 1 Door opener 1 Bild_C156 2 1 Bild_C263[...]

C 4.74 Operating instructions 38 149 443 Description Location of plates and labels Identification plates 1 Engine type plate 2 Variable-displacement pump type plate 3 Cab type plate 4 Machine type plate (on fuel tank) 5 Chassis number (On front frame at right looking forward) 6 Wheel motor type plate 0,8 4000 kg 2500 kg 2500 kg 2200 kg 4500 kg Tech[...]

149 443 39 C 4.74 Description Operating instructions Mounting instructions for licence plates - Install the front licence plate (1) on the cover below the windshield wipers. First remove the cover before installing the licence plate. - Install the rear license plate (2) at the rear below the left tail light. 2 Bild_C152 1 Bild_C264[...]

C 4.74 Operating instructions 40 149 443 Description Overview of options and variants (selection) Assembly Additional information Dimension/Order No./Type Hydr auli c side shi ft 204-01 -01 Heat ing elem ent for pre heating o il (engine ) from – 20°C (230 VA C) 204-3 4-69 Air co nditioni ng 204-3 4-79 Backr est extens ion, comfor t 204-3 4-80 Fo[...]

149 443 41 C 4.74 Description Operating instructions Assembly Supplementary information Dimension/Order No./Type Flow divider, 1 st circui t 204- 80-04 - Pump Series pu mp - Delivery capa city 17 cm³/re v - Flow rate 0-25 li tres/mi n - Max imum pres sure 200 bar Flow divider, 2 nd circ uit 204-80-1 5 - Pum p Ta ndem pu mp - Delivery capa city 14 [...]

C 4.74 Operating instructions 42 149 443 Description Accessories The vehicle is delivered with the following accessories: 1 Operating instructions 2 Folder 3 Two ignition keys 4 Two door keys 5 2 tank cap keys 6 Two reducers for category I implements 7 Upper link with retaining pins 8 Key holder 9 Bio-pass for certification of filling with environm[...]

149 443 43 C 4.74 Operating instructions Taking into operation Daily checks and services prior to taking into operation If damage or defects are found during the following checks, they must be eliminated before taking the vehicle into ser- vice. Do not operate the vehicle before proper repairs are carried out. Safety and protective devices should n[...]

C 4.74 Operating instructions 44 149 443 Taking into operation Turn on the battery isolating switch NOTE The battery can be switched off completely with the removable key. - Insert the key (1) into the battery isolating switch and turn it to the vertical position. The battery circuit is turned on. Check the engine oil level NOTE Check the engine oi[...]

Operating instructions 149 443 45 C 4.74 Taking into operation Check the trailer hitch (option) if required - Check the trailer hitch for proper condition and opera- tion. Carry out the check according to the instructions in the section “Operating the trailer hitch“. Check the tire inflation pressure NOTE Your vehicle can be equipped with diffe[...]

C 4.74 Operating instructions 46 149 443 Taking into operation Check the hydraulic oil level - Raise the dump body (dumper). - Retract all hydraulic cylinders. - Check the oil level at the sight glass (1). - The oil level must be at the centre of the sight glass. - Top up oil as specified in the maintenance instruc- tions. NOTE The first 30 machine[...]

Operating instructions 149 443 47 C 4.74 Taking into operation Filling fuel - If necessary, read the fuel level (1) on the multifunc- tional display. CAUTION Danger of fire when handling fuels. Turn off the engine. Do not fill any fuels in the vicinity of naked flames, ignition sparks or hot en- gine parts. Do not smoke when refuelling. - Remove th[...]

C 4.74 Operating instructions 48 149 443 Taking into operation Check the brake fluid level - Check the brake fluid level at the brake fluid reservoir (1). - The brake fluid level should be between the minimum and maximum marks on the reservoir. - Top up brake fluid as specified in the maintenance instructions. Adjust the steering wheel NOTE The ang[...]

Operating instructions 149 443 49 C 4.74 Taking into operation Adjust the driver’s seat with mechanical suspension DANGER Do not adjust the seat while driving. Risk of accidents! 1 Horizontal adjustment - Raise the handle (1) and push the seat to the front or rear. - Release the handle and allow the seat lock to engage. 2 Weight adjustment - Adju[...]

C 4.74 Operating instructions 50 149 443 Taking into operation Adjusting the driver’s seat with pneumatic suspen- sion 1 Backrest 2 Adjustment knob for lumbar padding 3 Backrest inclination 4 Weight adjustment 5 Horizontal cushioning 6 Horizontal adjustment DANGER Do not adjust the seat while driving. Risk of accidents! - Adjust the seat so that [...]

Operating instructions 149 443 51 C 4.74 Taking into operation 1 2 3 4 5 6 Bild_010 Adjusting the driver’s weight - Sit down on the driver’s seat. - Pull the weight adjustment handle (4) up. NOTE An alarm sounds. The seat is automatically set to the weight of the driver; the alarm ceases. - Release the lever. Adjusting the horizontal suspension[...]

C 4.74 Operating instructions 52 149 443 Taking into operation 1 2 Bild_C161 Bild_C231 Filling washing water NOTE The washing water reservoir for the windshield washer is located behind the driver’s seat. - Open the filler cap (1) and add washing water into the reservoir (2). Filling quantity .......................................... approx. 1.3[...]

Operating instructions 149 443 53 C 4.74 Taking into operation Starting the engine Notes on the engine before starting up DANGER Do not start or run the engine in enclosed spaces. Danger of poisoning through exhaust gases! Notes on starting CAUTION Before starting, make sure no-one is in the vicinity of the vehicle. ATTENTION Do not use any startin[...]

C 4.74 Operating instructions 54 149 443 Taking into operation 2 1 3 Bild_C162 4 Bild_C163 Start the engine - Set the forward/reverse selector switch (1) to the neutral position (centre). - Fully depress the inching pedal (2). NOTE The engine can only be started if the pedal is fully depressed (starting safety switch). - Set the hand throttle butto[...]

Operating instructions 149 443 55 C 4.74 Taking into operation Km/h 0000000 h 25 15 FRONT 540U/min 1000U/min 20 5 10 30 RPMx100 PTO electronic 0 Motor digital system 1 2 5 9 6 7 8 10 Bild_C164 - Turn the ignition key to position 2. The engine is being preheated. The preheating indica- tor (5) comes on. NOTE When starting at low temperatures, hold t[...]

C 4.74 Operating instructions 56 149 443 Taking into operation Starting the engine with automatic preheating Starting procedure - Turn the ignition key to position 1. - The engine will be preheated. At temperatures below +10°C the yellow lamp (2) and the preheating indicator light (1) will come on. - When the yellow lamp (2) extinguishes, turn the[...]

149 443 57 C 4.74 Operating instructions Operation Before starting to drive When driving on public highways, observe the rules and regulations of the highway code. Driving safety rules • Drive the vehicle only from the driver’s station with the cab doors closed. • Always adjust your speed to the driving conditions and the load you are carryin[...]

C 4.74 Operating instructions 58 149 443 Operation 1 Bild_C165 Driving Driving with hydrostatic drive and digital electronics - Start the engine. - Preselect the direction of travel with the direction switch (1). - Pull up the forward/reverse selector switch (1) and move it to the front or rear (forward or reverse). NOTE After starting the engine, [...]

Operating instructions 149 443 59 C 4.74 Operation 3 2 1 Bild_C166 Table of driving ranges - Select the desired driving program with the driving program switch (2). The selected position is illuminat- ed: You can select between 4 programs: Range 1 and 2 eg on-road travel Range 3 and 4 eg worki ng[...]

C 4.74 Operating instructions 60 149 443 Operation Table of driving programs • Position Symbol Function Utilisation Range 0 STOP Drive off Range 1 Rabbi t symbol Maximum sp eed eg for h ighway dri ving Range 2 Turtle s ymbol Reduced spe ed eg for slo w on-road tr avel Range 3 PTO sy mbol Travel speed ad justab le with fin e adjustm ent knob , is [...]

Operating instructions 149 443 61 C 4.74 Operation 3 2 1 Bild_C166 Km/h 0000000 h 25 15 FRONT 540U/min 1000U/min 20 5 10 30 RPMx100 PTO electronic 0 Motor digital system 1 2 4 5 Bild_C167 Selecting on-road travel (transport speed) The vehicle is stationary. - Set the program switch (2) to range 1 or 2. NOTE The driving range can also be switched wh[...]

C 4.74 Operating instructions 62 149 443 Operation 3 2 1 Bild_C166 The vehicle is stationary. - Set the fine control knob (1) to 0. - Set the program switch (2) t o range 3 or 4. - Adjust the PTO rpm with the hand throttle (3). NOTE The engine speed must reach at least 1500 rpm as the control is only effective beginning at this speed. NOTE You can [...]

Operating instructions 149 443 63 C 4.74 Operation 3 2 1 Bild_C166 Adjusting the fine control knob NOTE You can adjust the fine control knob (1) at any time while driving for fine and infinitely variable control of the driving speed. - In position 0 the vehicle is stationary. When turned further clockwise, the vehicle starts driving and at the maxi[...]

C 4.74 Operating instructions 64 149 443 Operation 3 2 1 Bild_C166 4 Bild_C168 Driving with SDS (Special Drive System)* For setting programs 1-3 with the program switch (2) see the operation section on pages 61 and 62. Driving program 4 (SDS) - Set the program switch (2) to driving range 4. NOTE At this level the fine control knob (1) is not workin[...]

Operating instructions 149 443 65 C 4.74 Operation 8 7 Bild_C169 9 Bild_C170 Operating the inching pedal 7 Inching pedal 8 Accelerator pedal This function is active for all driving programs. NOTE The inching pedal allows driving speed to be reduced temporarily. ATTENTION If the inching pedal is floored, for example, for an EMERGENCY STOP, the vehic[...]

C 4.74 Operating instructions 66 149 443 Operation Km/h 0000000 h 25 15 FRONT 540U/min 1000U/min 20 5 10 30 RPMx100 PTO electronic 0 Motor digital system 1 2 2 Bild_C172 1 Bild_C276 Engaging the differential lock NOTE With the differential lock you can improve trac- tion on soft, slippery ground. The engine speed should be over 1000 rpm during its [...]

Operating instructions 149 443 67 C 4.74 Operation 2 1 Bild_C173 Steering The vehicle has a hydraulically-operated articulated steer- ing. The wheels also stay in track in curves so that imple- ments are guided without any lateral offset. Steering - Turn the steering wheel (1) in the desired direction. The possible turning radii depend on the tires[...]

C 4.74 Operating instructions 68 149 443 Operation 2 Bild_C174 1 Km/h 0000000 h 25 15 FRONT 540U/min 1000U/min 20 5 10 30 RPMx100 PTO electronic 0 Motor digital system 1 2 3 Bild_C175 Brakes The service brake is a drum brake mounted in the front axle and it is actuated hydraulically. The parking brake is applied with the parking brake switch. Apply[...]

Operating instructions 149 443 69 C 4.74 Operation 2 Bild_C174 1 Km/h 0000000 h 25 15 FRONT 540U/min 1000U/min 20 5 10 30 RPMx100 PTO electronic 0 Motor digital system 1 2 3 Bild_C175 Releasing the parking brake - Turn off the parking brake switch (2). The parking brake is released and the indicator light in the switch and the parking brake warning[...]

C 4.74 Operating instructions 70 149 443 Operation Driving on slopes DANGER Driving on slopes is dangerous as the vehi- cle can tip over if the centre of gravity ex- ceeds the tip-over limit on an extreme slope. The following factors reduce the hazard: - small or no load - low driving speed - low gradient - low tire inflation pressure NOTE The driv[...]

149 443 71 C 4.74 Operating instructions Bild_C232 1 Special operating instructions Stationary operation The vehicle can be used for stationary operation, for example, to drive a water pump via the PTO shaft. ATTENTION Place the vehicle n level ground in both di- rections. - Attach the stationary equipment to the PTO shaft (1 ). - Set the program s[...]

C 4.74 Operating instructions 72 149 443 Special operating instructions Adjusting the track width You can adjust the track width of the vehicle by mounting the wheels inside out. DANGER Observe the safety notes on a safe shutdown and jacking up for the wheel change in the maintenance instructions. - Remove the wheels. Turn the wheels inside out, or[...]

Operating instructions 149 443 73 C 4.74 Special operating instructions Operation in winter Oil preheating * Before starting the engine at temperatures below -20°C, turn on the heating element* to preheat the oil. - Connect the preheating system plug to a 230 VAC source. Observe the operating instructions of the battery manufacturer. Winter diesel[...]

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149 443 75 C 4.74 Operating instructions Operating the implements We have tested and approved a large number of possible implements for use with this vehicle. Only implements with the CE symbol may be used. We recommend contacting our customer service before installing special equipment. Possible implements For example for: vineyards and orchards a[...]

C 4.74 Operating instructions 76 149 443 Operating the implements G v G H T v T H ab c d Additional information on implements Do not exceed the permissible total weight, the permissible axle loads and tire carrying capacities of the vehicle when installing im- plements on the front and rear 3-point lift. T he front axle of the vehicle must always b[...]

Operating instructions 149 443 77 C 4.74 Operating the implements Rear implement or front/rear combinations 1) Calculation of the minimum front ballasting G V min G V min = G H · (c+d)-T V ·b +0.2· T L ·b a + b Enter the calculated minimum ballasting required for the front of the vehicle in the table. Front implement 2) Calculation of the minim[...]

C 4.74 Operating instructions 78 149 443 Operating the implements 6) Tire carrying capacity Enter the double value (two tires) of the permissible tire carrying capacity (eg see tire manufacturer documentation) in the table. Actua l Calculated W e ight Sp ec ifie d P erm issi b le W ei ght acc. to operating ins truct ion s Double P er missi ble Tir [...]

Operating instructions 149 443 79 C 4.74 Operating the implements Attaching implements The various implements are attached to the front or rear power lift*. There are 2 different fastening categories: Category I Pin diameter 22 mm Category II Pin diameter 28 mm The vehicle can be adjusted to both categories by adjusting the pintle hook bars and pro[...]

C 4.74 Operating instructions 80 149 443 Operating the implements 2 3 4 6 1 5 Bild_C233 Adjusting the pintle hooks and pintle hook bars You can adjust the pintle hooks laterally and longitudinally. - Measure the stand-off of the pins on your implement. - Loosen the clamping screws (6) on both sides. - Slide the pintle hooks laterally until the requ[...]

Operating instructions 149 443 81 C 4.74 Operating the implements Bild_C268 1 2 3 4 5 Adjusting the upper link The upper link can be secured at different holes. The re- quired height depends on your implement (for a better adap- tation of the equipment, to increase the lifting force and depending on the lifting height). Upper hole • More lifting [...]

C 4.74 Operating instructions 82 149 443 Operating the implements Bild_C266 1 2 Connecting hydraulic lines ATTENTION The hydraulic couplings on the vehicle must not carry any pressure before the connection is made. The couplings on the vehicle and the hydraulic hoses must be clean. NOTE Each implement has different functions and hydraulic lines to [...]

Operating instructions 149 443 83 C 4.74 Operating the implements Bild_C234 Bild_C267 4 2 3 1 Installing the cardan shafts Only use shafts suitable and intended for the implement. These shafts are supplied with the implement. The length the of the shaft must be adjusted before the first installa- tion. In case of doubt, please contact our after-sal[...]

C 4.74 Operating instructions 84 149 443 Operating the implements 4 3 2 5 1 Bild_C176 Operating the joystick 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick (joystick level 0 without pushbutton opera- tion) 5 Main switch for working hydraulic system NOTE The joystick controls th[...]

Operating instructions 149 443 85 C 4.74 Operating the implements Joystick operation (Proportional, for sensitive operation). Joysti ck direct ion Longitud inally (forwa rd / back) Across (left / ri ght) Joysti ck level 0 (witho ut button) Front power l ift Y0 Forward: l owerin g Back: liftin g Floa t posit ion on keyb oard Front r ight quic k coup[...]

C 4.74 Operating instructions 86 149 443 Operating the implements 4 3 2 5 6 1 Bild_C177 Operating the front power lift The following movements are possible: Turn on the main switch (5) for working hydraulics. - Push the joystick (4) forward. • The front power lift (implement) is lowered. You can stop the movement by releasing the joystick. - Pull[...]

Operating instructions 149 443 87 C 4.74 Operating the implements 4 2 3 1 9 6 7 8 5 Bild_C178 Operating the front power lift with keyboard The following movements are possible: Turn on the main switch (3) for working hydraulics. - Keep button (4) depressed for about 1 second. The red LEDs (5 and 2) come on for about 5 seconds. • The front power l[...]

C 4.74 Operating instructions 88 149 443 Operating the implements 5 3 2 4 1 6 Bild_C179 Switching the front power lift to double-acting The front power lift can be switched from single-acting to double-acting. - To switch to double-acting press button (5). The red LED (6) goes off. - To switch to single-acting toggle button (5). The red LED (6) com[...]

Operating instructions 149 443 89 C 4.74 Operating the implements 3 2 4 5 1 Bild_C180 Operating the sideshift with the keyboard - Keep button (4) depressed. • The front power lift pivots to the right. You can stop the movement by releasing the button. - Keep button (3) depressed. • The front power lift pivots to the left. - Press button (1) for[...]

C 4.74 Operating instructions 90 149 443 Operating the implements 1 Bild_C181 External operation of the front power lift The front power lift can be operated from outside the cab. ATTENTION When leaving the cab, set the forward/reverse selector switch to neutral and apply the park- ing brake to secure the vehicle against roll- ing. - To raise the f[...]

Operating instructions 149 443 91 C 4.74 Operating the implements 3 5 4 2 1 Bild_C212 Flow limiter for joystick 1 Button for individual flow limitation for each individual joystick function. - Turn on the main switch for working hydraulics. The lifting and lowering speed of the power lift can be stored individually with the flow limitation. - Opera[...]

C 4.74 Operating instructions 92 149 443 Operating the implements 3 4 2 Bild_C213 1 Bild_C277 Operating the rear power lift* The following movements are possible: Turn on the main switch for working hydraulics. - Set the switch lever (1) at the rear to the position „Rear Power Lift“. - To raise the lift, press button (2) and pull the joystick ([...]

Operating instructions 149 443 93 C 4.74 Operating the implements 1 Bild_C271 External operation of the rear power lift* The rear power lift can be operated from outside the cab. ATTENTION When leaving the cab, set the forward/reverse selector switch to neutral and apply the park- ing brake to secure the vehicle against roll- ing. - To raise the re[...]

C 4.74 Operating instructions 94 149 443 Operating the implements 4 3 2 5 1 Bild_C176 Operating the hydraulic couplings 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick (joystick level 0 without pushbutton opera- tion) 5 Main switch for working hydraulic system NOTE The joystick [...]

Operating instructions 149 443 95 C 4.74 Operating the implements 4 6 7 2 1 Bild_C215 Operating the green hydraulic couplings* - Push the joystick (4) to the left or right. • The green front right hydraulic couplings will be supplied with oil. You can stop the movement by releasing the joystick. The float position is turned on with the keyboard. [...]

C 4.74 Operating instructions 96 149 443 Operating the implements 1 Bild_C182 Turning on the front PTO DANGER Before turning on the PTO, make sure no- one is standing close enough to the vehicle and the driven implement to be hurt. ATTENTION Check the mounting angle of the cardan shaft. Turn on the PTO at low speed, then increase the speed. NOTE Th[...]

Operating instructions 149 443 97 C 4.74 Operating the implements Turning on the rear PTO* DANGER Before turning on the PTO, make sure no- one is standing close enough to the vehicle and the driven implement to be hurt. ATTENTION Check the mounting angle of the cardan shaft. Turn on the PTO at low speed, then increase the speed. - Release the lock [...]

C 4.74 Operating instructions 98 149 443 Operating the implements 6 5 7 4 3 1 2 Bild_C188 Operating the hydraulic cushioning* (front power lift) The hydraulic cushioning allows the ground pressure of the implement to be decreased steplessly and to increase the front axle loading. This improves the climbing ability. - Press button (5). LED (7) will [...]

Operating instructions 149 443 99 C 4.74 Operating the implements 6 5 7 4 3 1 2 Bild_C188 NOTE A cushioning pressure of less than 30 bar (light implements) will result in too many con- trol operations as the accumulator can not act. Operation with implement cushioning NOTE If the implement adapts to uneven ground with delay, reduce the cushioning p[...]

C 4.74 Operating instructions 100 149 443 Operating the implements 4 3 1 2 Bild_C279 1 3 4 2 Bild_C280 Operating the variable pump for implements* (setting from - 0 - 100 litres) The variable pump for the implements is a devices for driv- ing implements with a high hydraulic power demand such as a spiral-bladed lawn mower. It is operated electrical[...]

Operating instructions 149 443 101 C 4.74 Operating the implements 6 5 Bild_C185 ATTENTION Turn on the starting safety switch (6) only at low engine speed. - Set the rotary knob (5) to 0. - Release the lock at the starting safety switch (6) and depress the switch. The indicator in the switch comes on. ATTENTION After the speed of the motor was rais[...]

C 4.74 Operating instructions 102 149 443 Operating the implements 6 5 Bild_C185 C4.7 4 Variable-displacement pump 0 20 30 40 45 50 55 60 65 70 75 80 85 90 95 100 105 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2650 Engine RPM [ 1/m in] Displacement [ litres ] 50 litres 60 litres 70 litres 80 litres 90 litres 100[...]

Operating instructions 149 443 103 C 4.74 Operating the implements 3 2 Bild_C187 1 Bild_C277 Operating the hydraulic dumper With the hydraulic dumper it is possible to lift the dump body fast and easily. The dumper tilts loading platform* to the rear. - Start the engine. Switch lever for device to be operated: - Put the switch lever(1) at the rear [...]

C 4.74 Operating instructions 104 149 443 Operating the implements 2 1 Bild_C189 5 3 4 Bild_C190 Operating priority flow valve I* Priority flow valve I is used to drive the servo motor in an implement with a variable hydraulic power demand, for ex- ample, salt spreader, hedge cutter, etc. The working speed can be set independently of the vehicle en[...]

Operating instructions 149 443 105 C 4.74 Operating the implements 5 3 4 Bild_C190 - Select the desired engine speed with the hand throt- tle. - Set the rotary knob (3) to the operating speed required for the implement. Turning clockwise increases, turning counterclock- wise lowers the speed. - The servo motor in the implement is supplied with an o[...]

C 4.74 Operating instructions 106 149 443 Operating the implements 2 1 Bild_C191 4 3 Bild_C192 Operating priority flow valve II up to 04.06 Priority flow valve II is used to drive the servo motor in an implement with a variable hydraulic power demand, for ex- ample, salt spreader, hedge cutter, etc. The working speed can be set independently of the[...]

Operating instructions 149 443 107 C 4.74 Operating the implements 5 Bild_C193 4 3 Bild_C192 - Select the desired engine speed with the hand throt- tle. - Go to the rear of the vehicle and adjust the hand wheel (5) of the priority flow valve to the working speed required for the implement. Turning clockwise increases, turning counterclock- wise low[...]

C 4.74 Operating instructions 108 149 443 Operating the implements Operating priority flow valve II from 05.06 The priority flow valve II is used to drive a servo motor in an implement with a variable hydraulic power demand, eg salt spreader, hedge clipper, etc. The operating speed can be set independent of the engine speed of the vehicle. The prio[...]

Operating instructions 149 443 109 C 4.74 Operating the implements - Select the desired engine speed with the hand throt- tle. - Set the rotary knob (3) to the operating speed required for the implement. Turning clockwise increases the speed, turning anticlockwise lowers it. - The servo motor in the implement is supplied with an oil flow of 0 to 25[...]

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149 443 111 C 4.74 Operating instructions 4 3 3 2 1 Bild_C194 Other activities Operating the driver’s cab Operating the roof hatch Opening the roof hatch - Press the button (2) on the side of the handle. - Push the handle (1) up to open the roof hatch at the rear. Removing the roof hatch NOTE The roof hatch can be used as an emergency exit in cas[...]

C 4.74 Operating instructions 112 149 443 Other activities 2 1 Bild_C195 Turning on windshield wiper/washer NOTE The vehicle is provided with a front wiper. A washer system is also installed. The washer system draws its water from the washing water reservoir at the front left-hand side in the cabin. Front windshield wiper/washer - Turn the rotary s[...]

Operating instructions 149 443 113 C 4.74 Other activities 2 1 Bild_C196 Km/h 0000000 h 25 15 FRONT 540U/min 1000U/min 20 5 10 30 RPMx100 PTO electronic 0 Motor digital system 1 2 3 4 Bild_C197 Lights Turning on and operating the lights NOTE Turn the preheat/starter switch to position 1. - Set the light switch (2) to position 1. The front clearance[...]

C 4.74 Operating instructions 114 149 443 Other activities Bild_C220 1 2 3 4 5 6 8 7 Bild_C221 11 12 15 14 13 10 9 1 Right headlight, dip beam 2 Right headlight, high beam 3 Turn signal and clearance light, right 4 Headlight, top 5 Headlight, top 6 Turn signal and clearance light, left 7 Left headlight, high beam 8 Left headlight, dip beam 9 Stop l[...]

Operating instructions 149 443 115 C 4.74 Other activities 3 2 1 Bild_C198 Bild_C220 1 2 3 4 5 6 8 7 Bild_C221 11 12 15 14 13 10 9 Turning on the top headlights NOTE If front implements are installed and the bot- tom headlights are hidden, you may turn on the upper headlights. - Turn on the toggle switch for the top headlights (2 ). - The top headl[...]

C 4.74 Operating instructions 116 149 443 Other activities 1 2 Bild_C199 3 Bild_C200 Operating the hazard warning flasher system - Turn on the hazard warning flasher switch (1) to let all the turn signal lights flash. Turning on the rotating beacon* NOTE The rotating beacon may only be turned on if the vehicle is used for applications in public tra[...]

Operating instructions 149 443 117 C 4.74 Other activities Bild_C201 1 2 1 Bild_C202 Turning on the flood light* NOTE The flood light must not be used in the public traffic area. - Turn the flood light switch (1) on. The flood light (2) will be on. Interior light Turning on the interior light NOTE There is an interior light on the left and right in[...]

C 4.74 Operating instructions 118 149 443 Other activities 3 Bild_C203 Bild_C283 Radio* and loudspeakers* Operating the radio NOTE There is a separate operating manual for the radio. Please observe the instructions in this manual for operation of the radio. The loudspeakers are installed at the front in the roof of the cabin. Power socket Connectin[...]

Operating instructions 149 443 119 C 4.74 Other activities 2 1 Bild_C272 Heater Heating and ventilating Turning on the heater NOTE The cabin heater is heated by the engine cooling oil. - To heat the cabin, turn the rotary knob (1) clockwise. You may select any intermediate position. Turn the knob CCW to reduce the heating capacity, CW to increase i[...]

C 4.74 Operating instructions 120 149 443 Other activities 5 4 Bild_C205 3 Bild_C281 Turning on the ventilation - To ventilate the cabin turn on the fresh air blower switch (3). NOTE The fresh air blower has 2 speeds. - Position 1 slow - Position 2 fast There are several air vent nozzles (4, 5 ) fitted in the cabin: - 1 adjustable nozzle (4) at the[...]

Operating instructions 149 443 121 C 4.74 Other activities 3 2 1 4 Bild_C284 5 6 Bild_C285 Air conditioning Operating the air conditioning* NOTE A separate operating manual is supplied for the air conditioning. Please observe the instructions in this manual for operation of the A/C. Air conditioning* 1 Switch for 2-speed blower 2 Blower reversing s[...]

C 4.74 Operating instructions 122 149 443 Other activities Bild_C206 Fuses CAUTION Before carrying out any work on the electri- cal equipment, for example, replacing the fuses, always turn the battery isolating switch off. Vehicle fuses NOTE The fuses for the vehicle are installed below the console at the right-hand side. Open the flap for access. [...]

Operating instructions 149 443 123 C 4.74 Other activities 15 A F01 25 A F12 15 A F29 15 A F02 15 A F13 15 A F30 15 A F03 10 A F14 15 A F31 15 A F04 15 A F15 15 A F32 15 A F05 15 A F16 15 A F33 15 A F06 15 A F17 15 A F23 15 A F34 15 A F07 20 A F18 15 A F24 15 A F08 15 A F19 15 A F25 20 A F35 15 A F09 15 A F20 15 A F26 15 A F36 20 A F10 15 A F21 15 [...]

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149 443 125 C 4.74 Operating instructions 2 1 Bild_C208 Km/h 0000000 h 25 15 FRONT 540U/min 1000U/min 20 5 10 30 RPMx100 PTO electronic 0 Motor digital system 1 2 3 Bild_C209 Taking out of operation Leaving the vehicle Stopping - Lower the implement completely. - Engage the parking brake. - Fully push in the hand throttle button (2) (idle posi- tio[...]

C 4.74 Operating instructions 126 149 443 Taking out of operation 3 Bild_C210 4 Bild_C211 Shutdown ATTENTION If the vehicle is parked on gradients, it must be secured against rolling with chocks. - If equipped with a hydrostatic drive, also use chocks to secure the vehicle. - Turn the ignition key (3) back to 0. The engine is shut down. - Remove th[...]

149 443 127 C 4.74 Operating instructions Trailers, towing Your vehicle can tow the following trailers: Table of trailers The following trailer combinations are allowed: 1 Vehicle with single-axle trailer with brakes or without brakes. 2 Vehicle plus single-axle trailer with brake or without brake plus two-axle trailer with override brake. 3 Vehicl[...]

C 4.74 Operating instructions 128 149 443 Trailers, towing Bild_C269 1 2 4 3 5 6 Operating the trailer hitch manually, attaching trailers - Put the trailer hitch (5) in the two lower holes provided on the adjustment rail (2) with the fastening pin (3) and secure the pins with the retaining clips. Bearing load ATTENTION The bearing load must be at l[...]

Operating instructions 149 443 129 C 4.74 Trailers, towing Bild_C270 1 2 3 5 4 6 7 Operating the trailer hitch automatically, attaching trailers - Put the trailer hitch (6) in the two lower holes provided on the adjusting rail (3) with the fastening pin (4) and secure the pins with the retaining clips. Bearing load ATTENTION : The bearing load must[...]

C 4.74 Operating instructions 130 149 443 Trailers, towing 1 Bild_C217 Driving with trailers - Turn the driving program switch (1) to range 1 or 2. The maximum drawbar pull is achieved in range 2. - Drive the vehicle as described in the section on driving. DANGER If a trailer not requiring a permit is attached, the driving speed is limited to 25 km[...]

149 443 131 C 4.74 Operating instructions 1 2 Bild_C222 Transport, hoisting, towing Instructions for transport - Drive the vehicle on the hauling vehicle. - Shut down the vehicle as described in section “Leav- ing the Vehicle“. - Secure the vehicle against rolling with chocks at the wheels and, if needed, with wood blocks at the sides to preven[...]

C 4.74 Operating instructions 132 149 443 Transport, hoisting, towing Towing instructions Your vehicle can be towed if disabled due to damage. Use the upper link support at the front at the driver’s cab for towing. DANGER The towing vehicle must have sufficient trac- tive and braking force for the towed load with- out brakes. - The towed load mus[...]

Operating instructions 149 443 133 C 4.74 Transport, hoisting, towing ATTENTION If the parking brake can not be released due to a lack of pressure in the accumulator and pressure can not be built up on account of a failure of the engine or hydraulic system, re- move the brake cable on the hydraulic cylin- der so that the vehicle can be towed. DANGE[...]

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149 443 135 C 4.74 Operating instructions Indicators, adjustments Adjusting the speedometer The adjustment of the speedometer in the multifunctional display is required when changing from large to smaller tires and vice versa. Please refer to the maintenance instructions for the adjust- ment of the speedometer. Indication of special operating condi[...]

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149 443 137 C 4.74 Operating instructions Troubleshooting guide The following tables list problems and their possible causes. If you can not carry out the remedy yourself, please con- tact an authorized workshop or our customer service. Test and Control Box BB3 or the Bodem PC software, with which further troubleshooting/diagnostics are possible, a[...]

C 4.74 Operating instructions 138 149 443 Troubleshooting guide Probl em Cau se Rem edy Low trac tive force Fault in boost or h igh-pressure s ystem Check s uction fi lter in return line Check b oost pr essure in hy draul ic system Check high-pressure hydraulic sys tem Che ck f or le aks o n v aria bl e- displacement pumps and wheel motors Check c [...]

Operating instructions 149 443 139 C 4.74 Troubleshooting guide Problem Cause Remedy No fo rward a nd rever se travel Fo rward/r everse selecto r swi tch defec tive or bad con tact Driv e progra m switch at 0 Replac e fo rwar d/reve rse sel ecto r switch, m ake c onta ct Select d esir ed dr iving pr ogra m No fo rward and r everse travel or only on[...]

C 4.74 Operating instructions 140 149 443 Troubleshooting guide Probl em Cau se Rem edy No max imum speed Di esel engi ne does n ot attain maxi mum sp eed Inchi ng pedal n ot at ma ximum sp eed Varia ble-di splacemen t pump not at full deliv ery Check throttl e link age Check d iesel engine Adjus t inchin g pot, ca librate Chec k maximum curre nt, [...]

Operating instructions 149 443 141 C 4.74 Troubleshooting guide Problem Cause Remedy Differ ential lo ck does not operate F use blow n or bad contact Switch d efective Hydr auli c valve for diff ere ntial l ock defec tive or no pressur e exists No po we r Differ ential l ock on whee l motor to o hard t o oper ate Check f use, remake co ntact Check [...]

C 4.74 Operating instructions 142 149 443 Troubleshooting guide Problems in the hydraulic system and steer- ing NOTE These notes only apply for valve arrange- ments conforming to our circuit diagrams or approved by Bucher Hydraulics. Probl em Cau se Reme dy Power lift or h ydraulic cylin ders not lifting. No pressure buil d-up noticeable (steerin g[...]

Operating instructions 149 443 143 C 4.74 Troubleshooting guide Problem Cause Remedy Hydr aulic o il he ats to o quickl y, s ystem works aga inst e xcess pre ssure. (engi ne under load) Cylin der at limit s top Implem ent not con nected b ut joysti ck in work po sitio n (quick coupl ing) Put jo ystick in neutral position (free circ ulat ion) Put jo[...]

C 4.74 Operating instructions 144 149 443 Troubleshooting guide Problems in the working hydraulic system The diagnostic unit OPUS and PC software are available as options with which further troubleshooting/diagnosis/ad- justment of the electronics in the working hydraulic system is possible. NOTE These notes only apply for valve arrange- ments conf[...]

Operating instructions 149 443 145 C 4.74 Troubleshooting guide Problem Cause Remedy Joysti ck inope rati ve Joysti ck disab led Buttons defectiv e Enable with Opus or PC software Deter mine defect wi th Opus, send joyst ick in fo r repair or replac e, also see th e opera ting ins tructi ons. “Remo te contr ol troubl eshooti ng” Keybo ard inope[...]

C 4.74 Operating instructions 146 149 443 Troubleshooting guide Probl em Cau se Reme dy Many m alfunctions Some p arameters ou t of adjus tment Load “default se ttings” w ith Opus or PC software Buttons res pond too sl owly Set incorrectl y to “slow” Can be s et to “fast” with Opus or PC software Buttons “l ocked” instea d of “act[...]

Operating instructions 149 443 147 C 4.74 Troubleshooting guide Problem Cause Remedy Direc tional c ontro l valve le aky Foreig n parti cles in s eat val ve Remov e, clea n or replac e valve cartridge No pres sure bui ld-up Slide valv e in input pl ate stuc k (forei gn part icles) Remo ve, clea n slide v alve or replace plate Strong o il flow fluc [...]

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Operating instructions 149 443 149 C 4.74 General remarks on maintenance To keep your vehicle always in peak condition, we would ask you to study the information in these maintenance in- structions very carefully. These chapters contain all the in- formation you need for a conscientious treatment and care of the vehicle. Place particular value on t[...]

C 4.74 Operating instructions 150 149 443 General remarks on maintenance Service The following services were carried out: In the maintenance table below you can enter the properly car- ried-out services and inspections and have them confirmed. (These entries are required to keep your warranty claims intact): Servi ce Interval Hours of Operation D a[...]

Operating instructions 149 443 151 C 4.74 General remarks on maintenance Handling fuels and lubricants • Fuels and oils must always be handled properly and as specified by the manufacturer. • Fuels and oils may only be stored in approved contain- ers at specified places of storage. They can be inflam- mable, therefore do not allow them to come [...]

C 4.74 Operating instructions 152 149 443 General remarks on maintenance • Do not run engine in enclosed spaces! Danger of poisoning! • To prevent the danger of fire, keep the vehicle and implements clean! • When leaving the vehicle, secure it against rolling and unauthorized use (parking brake, chocks), stop the engine, remove the ignition k[...]

Operating instructions 149 443 153 C 4.74 General remarks on maintenance 1 Bild_C157 2 Bild_C235 Work on the electrical system Before performing any services on the electrical equipment, switch off power with the battery isolating switch (1). - The switch must be horizontal, the toggle removed. CAUTION Disconnect the battery ground lead (2). Do not[...]

C 4.74 Operating instructions 154 149 443 General remarks on maintenance 1 Bild_C236 2 Bild_C237 Jack lift points Jacking up DANGER When using the jack, be sure the vehicle is shut down and secured against rolling (chocks)! The vehicle may only be jacked up at the shown locations (1 and 2). DANGER The weight to be lifted should not exceed the permi[...]

Operating instructions 149 443 155 C 4.74 General remarks on maintenance 1 Bild_C238 Securing the dump body (loading platform*) For all services requiring the dump body (loading platform*) to be raised, secure it against accidental lowering. - Turn the changeover lever (1) to the right (hydraulic lock). NOTE To lower it, return the changeover lever[...]

C 4.74 Operating instructions 156 149 443 General remarks on maintenance 3 4 Bild_C240 2 1 Bild_C239 Tilting the cab The cabin can be tilted for repairs and servicing. ATTENTION Raise the cabin carefully. - Remove the front fender by removing the socket head screw and pushing the roller back. - Remove the nuts (1) and retaining plate at the rear of[...]

Operating instructions 149 443 157 C 4.74 Maintenance schedule Maintenance during the first period of operation The checks and services specified below must be carried out when the stated number of service hours is reached. The checks and services of the lower intervals must be carried out at the same time. Example: At 1000 hours of operation, the [...]

C 4.74 Operating instructions 158 149 443 Maintenance schedule Interval Servic e or chec k Maintenance as requir ed Adjust th e speedo meter Check t he ai r cleaner syst em Periodic maintenanc e Maintenanc e every 1 25 hou rs Check t he coolin g system Cle an cool ing syst em Check the battery and cable term inals Check hydr aulic o il level, s ee [...]

Operating instructions 149 443 159 C 4.74 Maintenance schedule Interval Checks and service s Maintenance e very 1000 hours C heck engine valve clearanc es Check the batt ery Check V-belt te nsion and condi tion Chang e the fue l filter Clean /replace the fuel p ump strai ner Lubrica te th e carda n jo int ni pple s Maintenance e very 1500 hours C h[...]

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Operating instructions 149 443 161 C 4.74 Maintenance during the first period of operation The following checks and services are due during the first period of operation: Maintenance after the first 50 hours Maintenance after the first 500 hours Maintenance after the first 50 hours Check the engine for leaks - Raise the dump body (loading platform*[...]

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Operating instructions 149 443 163 C 4.74 1 Bild_C241 Maintenance as required Adjusting the speedometer The adjustment of the speedometer in the multifunctional display is required when changing from large to smaller tires and vice versa. - Carefully pull the multifunctional display (1) out at the right and left side and rotate it. - Remove the cov[...]

C 4.74 Operating instructions 164 149 443 Maintenance as required - Switch positions 7 and 8 are not used. Serial number 05110015.01 on multifunction display u ntil app rox. 04.0 7 Switch la yout Combination Tire size Type 1 2 3 4 5 6 7 8 340/65 R 18 422-31-06 & 422-31-0 7 1 0 1 0 1 0 - - 275/80 R 18 4131-14 & 42 2-31-2 1 0 1 0 1 0 - - 36x1[...]

Operating instructions 149 443 165 C 4.74 Maintenance as required Switch layout Serial number 051100 15.02 on multifunction display f rom appro x. 04.07 Combination Tire size Type 1 2 3 4 5 6 7 8 340/65 R 18 422- 31-06 u . 422-31- 07 0 0 1 0 0 0 - - 280/80 R 18 422- 31-11 u . 422-31- 12 1 0 1 0 0 0 - - 275/80 R 18 4131- 14 u . 422-31-2 1 0 1 0 0 0 [...]

C 4.74 Operating instructions 166 149 443 Maintenance as required 1 2 Bild_C242 3 2 4 Bild_C243 Check the air cleaner system The filter cartridge must be serviced when the flow resist- ance of the filter is highest due to the restriction of the ele- ment. This is indicated by the sounding of an alarm. - Stop the engine. - Raise the dump body (loadi[...]

Operating instructions 149 443 167 C 4.74 Bild_C245 2 1 Periodic maintenance Maintenance every 125 hours ATTENTION Carry out the checks and services only with the engine turned off. Check the cooling system - Inspect the cooling fins and oil cooler for the accumu- lation of dirt. Clean the cooling system Clean with compressed air - Raise the dump b[...]

C 4.74 Operating instructions 168 149 443 Maintenance every 125 hours 1 Bild_C246 Check the battery and cable terminals CAUTION When working on the electrical equipment, always disconnect the ground lead (1) at the battery. - Check the battery acid level and inspect the battery for leaks. Observe the information of the battery manufacturer. - Remov[...]

Operating instructions 149 443 169 C 4.74 Maintenance every 125 hours Bild_C247 1 Bild_C248 Check the steering cylinder and orbitrol - Check the steering cylinder and orbitrol for damage and leaks. - Have damaged or leaky parts replaced by an author- ized workshop. Check the brake fluid level for the foot brake - Check the brake fluid reservoir for[...]

C 4.74 Operating instructions 170 149 443 Maintenance every 125 hours 1 Bild_C249 Check the braking system DANGER Do not operate the vehicle with a defective braking system. - Apply the parking brake. - Set the vehicle to driving range 1 or 2 and start driving slowly. A noticeable resistance should be felt when starting to drive and an alarm should[...]

Operating instructions 149 443 171 C 4.74 Maintenance every 125 hours Bild_C250 1 1 1 2 Grease the vehicle - Grease all moving parts lightly. - Lubricate the grease nipples (1) according to the lubrication chart. Only use recommended grease. ATTENTION Lubricate the grease nip- ples (2) only every 1000 hours. (Do not inject too much grease to preven[...]

C 4.74 Operating instructions 172 149 443 Maintenance every 125 hours Bild_C251 1 2 Tighten nuts and bolts - Tighten the pump, axle and engine fasteners. - Tighten fasteners to the specified torque according to tables in the maintenance data. Tighten wheel nuts - Tighten all wheel nuts on the front and rear wheels (1 and 2). Torque ................[...]

Operating instructions 149 443 173 C 4.74 Maintenance every 125 hours Clean the fresh air filter - Remove the fastening screws (1). - Remove the filter cover (2) and take out the filter element. - Clean the filter element or replace it. NOTE A charcoal filter* is available for applications such as spraying insecticides, etc. - Install the filter el[...]

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Operating instructions 149 443 175 C 4.74 1 Bild_C253 2 2 3 Bild_C254 Maintenance every 2 50 hours Change the engine oil - Run the engine warm to operating temperature. - Set the heating control to high. - Place the vehicle on level ground and turn off the engine. - Place a suitable oil pan underneath the engine. CAUTION Danger of scalding when dra[...]

C 4.74 Operating instructions 176 149 443 Maintenance every 2 50 hours 1 Bild_C255 Change the engine oil filter See the operating instructions of the engine manufacturer. - Drain the engine oil. - Remove the filter element (1) with a filter wrench. ATTENTION Observe the instructions for handling fuels and lubricants. - Clean the sealing surface of [...]

Operating instructions 149 443 177 C 4.74 Maintenance every 500 hours 2 1 Bild_C273 Check the heating system - Turn the rotary knob (2) CCW to the OFF position. - Run the engine warm. - Turn the rotary knob (2) CW to the ON position. - Set the heating blower switch (1) to stage 2. Warm air should flow out of the heating nozzles.[...]

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Operating instructions 149 443 179 C 4.74 Maintenance every 1000 hours Check engine valve clearances See the operating instructions of the engine manufacturer. Check the battery CAUTION For the sake of your safety, observe the fol- lowing instructions. The battery contains dissolved sulphuric acid, which is poisonous and caustic. When working with [...]

C 4.74 Operating instructions 180 149 443 Maintenance every 1000 hours Check V-belt tension and condition See the operating instructions of the engine manufacturer. CAUTION Service V-belts only with the engine station- ary. - Inspect V-belts for cracks and tears over the entire length. - Replace damaged V-belts. - Using thumb pressure, check if the[...]

Operating instructions 149 443 181 C 4.74 Maintenance every 1000 hours Change the fuel filter and fuel prefilter See the operating instructions of the engine manufacturer. - Remove the fuel filter cartridge with a filter wrench. ATTENTION Observe the instructions for handling fuels and lubricants. - Clean the sealing surface of the filter base. - C[...]

C 4.74 Operating instructions 182 149 443 Maintenance every 1000 hours 1 Bild_C258 Lubricating the cardan joint nipples - Steer the vehicle as far as steering stop. CAUTION Carry out services in the articulated joint area only with the engine shut off. - Move centre cardan shaft (1) with starter until grease nipples are easily accessible. CAUTION M[...]

Operating instructions 149 443 183 C 4.74 1 Bild_C259 Maintenance every 1500 hours Change hydraulic oil for traction and working hydrau- lic system NOTE Change the hydraulic oil while at operating temperature. - Place the vehicle on level ground. Raise the dump body. CAUTION Secure the dump body (loading platform)* against accidental lowering. - Pl[...]

C 4.74 Operating instructions 184 149 443 Maintenance every 1500 hours 1 Bild_C260 2 3 Bild_C261 Change the filter for the traction and working hydraulics return line. - Remove the filter cover (1). - Pull the filter element out. ATTENTION Observe the instructions for handling fuels and lubricants. - Install a new filter element in filter housing. [...]

Operating instructions 149 443 185 C 4.74 Maintenance every 1500 hours Clean: - Wash the straining star filter with clean diesel fuel. Change: - Remove the straining star filter from the filter housing with a 24mm open-ended wrench. - Fit a new toroidal sealing ring on the new filter and screw it on to the filter housing. Refitting is the reverse o[...]

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Operating instructions 149 443 187 C 4.74 Maintenance every 3000 hours Check the injection nozzles ATTENTION This work may only be carried out by an au- thorized workshop. - Clean the injection nozzles. - Check the injection nozzles with a test pressure of 250 +8 bar. Change the toothed belt Change every 3000 hours or 5 years maximum. See maintenan[...]

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Operating instructions 149 443 189 C 4.74 Annual maintenance Change the brake fluid of the foot brake ATTENTION This work may only be carried out by an au- thorized workshop.[...]

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Operating instructions 149 443 191 C 4.74 Laying up If the vehicle is not going to be in service for over 2 months, for example for operational reasons, it must be placed in a well-ventilated, clean and dry room and the following meas- ures must be carried out. - Clean the vehicle thoroughly. - Check the hydraulic oil levels, topping up oil if nece[...]

C 4.74 Operating instructions 192 149 443 Laying up Remove engine preservation - Unblock the intake and exhaust openings. - Drain the anti-corrosion oil and rinse the oil sump with engine oil. ATTENTION Observe the instructions for handling fuels and lubricants. See the section „Change the engine oil“ on how to proceed further. - Check the hydr[...]

Operating instructions 149 443 193 C 4.74 Fuel and lubricant recommendations Recommended hydraulic and gear oils Manufacturer Hydraulic oils HE oils (hydr. e ster) Gear oils Utto / Stou ISO vis cosity cl ass HLP (HM ) HV VG 46 AGIP Agip Arni ca S 46 Agip Rotra JDF ARAL Vi tam EH F 46 Aral Flui d HGS 10W30 AVIA Syntofluid N46 ----- BECHEM Hydrostar [...]

C 4.74 Operating instructions 194 149 443 Fuel and lubricant recommendations Recommended engine oils and greases The following oil brands conform to US Military Specifica- tion MIL-L-2104C or to API quality CD/SF and ACEA. Manufacturer Lubricating oil type SAE Class Greas es Penetration ratio 260 - 29 0 AGIP AGIP AGIP Sigm a Ultra TFE Autol Valve U[...]

Operating instructions 149 443 195 C 4.74 Fuel and lubricant recommendations Recommended engine oils and lubricants, continued Brake fluid ATE brake fluid SL / DOT 4 DANGER Do not use mineral oil. Manufacturer Lubricating oil type SAE Class Greas es Penetration ratio 260 - 29 0 MOBIL O EL MOBIL O EL MOBIL O EL Mobil D elva c 1 S HC Mobil D elva c 1[...]

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Operating instructions 149 443 197 C 4.74 * NOTE In order to ensure the biological degradability of the hydraulic oil, all implements connected to the vehicle hydraulic system must also be operated with HE oils. Filling quantities C 4.74 En gine oil Incl. filt er 0.5 litr es Incl. heat er 0.75 litres 10.5 litres Hydraulic oil tank for tract ion and[...]

C 4.74 Operating instructions 198 149 443 Maintenance data Tightening torques Hexagon screws and studs M 8 M 10 M 12 M 14 M 16 Screw qual ity 8.8 25 Nm 49 Nm 86 Nm 135 N m 210 N m Screw qu ality 10.9 35 Nm 69 Nm 120 N m 190 Nm 295 N m Hydraulic system, wheels Torque M10 hex head s crews (or bitrol to steering su pports) 40 N m Clamping sc rews for [...]

Operating instructions 149 443 199 C 4.74 Maintenance data List of replacement parts Descrip tion Order N o. Drain plug se al 010 395 Engine oil f ilt er 797 13 5 Fuel filter 782 971 Fuel pr efilter 797 709 Cylin der head cove r gask et 797 5 86 Air cl eaner el ement 141 652 V-belt fo r KHD fan 79 6 808 Tooth ed belt repa ir kit 797 587 Return line[...]

C 4.74 Operating instructions 200 149 443 Maintenance data Bulbs 12 V Lights Rating Lights Rating Headlig ht, dip bea m H7 55 W Flo od light, fro nt top H7 55 W Headlig ht, high be am H7 55 W Flo od light, re ar H3 55 W Turn si gnal lig ht, front 21 W Indica tor ligh ts in swit ch 1.2 W Turn si gnal lig ht, rear 21 W Ind icator li ght, yel low 2 W [...]

Operating instructions 149 443 201 C 4.74 Maintenance data Engine specifications C 4.74 Manufa ctur er Deu tz AG Mode l BF4 L 20 11 COM II Type Vertical in line Mode of operat ion 4-cycle d iesel Coolin g Integrated o il/ai r coo ling Injecti on mo de Direc t fuel injectio n Numb er of c ylinde rs 4 Cyl inder bore Ø 94 Stroke 11 2 Cubic capa city [...]

C 4.74 Operating instructions 202 149 443 Maintenance data Fuel system C 4.74 Injec tion pu mp Moto rpal indivi dual with drawable elemen t- type ca libra ted pum p Gove rnor Governor inte grated i n the fron t cove r Inje ction nozzle 5-hole nozzl e Inject ion p ressu re 850 b ar Start of fue l injec tion 0°+/-0.5° BTDC Drive pump Hydr osta tic [...]

Operating instructions 149 443 203 C 4.74 Page Page Alphabetical index A Accessories .................................................................. 4 2 Additional information on implements ............................ 7 6 Adjust the driver’s seat with mechanical suspension ..... 4 9 Adjust the steering wheel ..................................[...]

C 4.74 Operating instructions 204 149 443 Alphabetical index Page Page Change the filter for the traction and working hydraulics return line ........................................... 1 8 4 Change the fuel filter and fuel prefilter ......................... 1 8 1 Change the toothed belt .............................................. 1 8 7 Changing[...]

149 443 205 C 4.74 Alphabetical index Operating instructions Page Page Date of issue and manual version .................................. 2 Description .................................................................... 2 7 Development .................................................................. 1 Dimensional drawing .......................[...]

C 4.74 Operating instructions 206 149 443 Alphabetical index Page Page Grease the vehicle ...................................................... 1 7 1 H Hand throttle ................................................................. 3 2 Handling fuels and lubricants ...................................... 1 5 1 Heat .................................[...]

149 443 207 C 4.74 Alphabetical index Operating instructions Page Page Maintenance every 125 hours ..................................... 1 6 7 Maintenance every 1500 hours ................................... 1 8 3 Maintenance every 3000 hours ................................... 1 8 7 Maintenance every 500 hours .....................................[...]

C 4.74 Operating instructions 208 149 443 Alphabetical index Page Page Operating the trailer hitch manually, attaching trailers . 1 2 8 Operating the variable pump for implements (setting from - 0 - 100 litres) ................................. 1 0 0 Operating the yellow and white hydraulic couplings ....... 9 5 Operation ..........................[...]

149 443 209 C 4.74 Alphabetical index Operating instructions Page Page S Safety ........................................................................... 1 1 Safety instructions for handling implements .................. 7 5 Safety notes for later installations ................................. 1 1 Safety notes for maintenance ...................[...]

C 4.74 Operating instructions 210 149 443 Alphabetical index Page Page Toggle button for Float Position Button ......................... 9 1 Towing instr uctions ..................................................... 1 3 2 Track widths ................................................................. 1 7 Tractors for farming and forestry (also with [...]