Honda Automobiles EM1600X manual

©1983 Honda Motor Co., Ltd. — All Rights Reserved Owner's Manual GENERA T OR EM1600X • EM1800X • EM2200X[...]

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Thank you for purchasing a Honda generator. This manual covers operation and maintenance of the EM1600X, 1800X and 2200X generators. All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd reserves the right to make changes at any time without notice and wit[...]

CONTENTS CONTENTS 1. 2. 3. 4. 5. 6. i: 9. GENERATOR SAFETY .................... L .............. 3 COMPONENT IDENTIFICATION ............................ 4 PRE-OPERATION CHECK ................................. 6 STARTING THE ENGINE .................................. 8 l High altitude operatioty .................................. 10 GENERATOR USE ...[...]

1. GENERATOR SAFETY To ensure safe operation - l Place the generator at least 1 m (3 ft) away from buildings or other equip- ment during operation. l Operate the generator on a level surface. If the generator is tilted, fuel spillage may result. l Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure t[...]

2. COMPONENT IDENTIFICATION FUEL GAUGE (Except EM1600XI VOLTAGE METER (Except EM1600X) ENGINE AIR CLEANER SWITCH - PILOT LAMP (Except EM1600X) GRIP BREAKER AGE ADJUSTMENT OIL ALERT / KNOB (Except EM1600XI LAMP / v DC TERMINALS DC CIA/CUIT OIL ~LLER CAP BREAKER[...]

FUEL TANK CAP FUEL TANK -SPARK PLUG I EXHAUST OUTLET MUFFLER 5[...]

3. PRE-OPERATION CHECK CAUTION: Be sure to check the generator on a level surface with the engine stopped. 1. Check the engine oil level. CAUTION: Engine oil is a major,factor affecting engine performance and service life. Non-detergent or vegetable oils are not recommended. Use Honda 4-stroke oil, or an equivalent high detergent, premium quality m[...]

2. Check the fuel level Check the fuel gauge (EM1800X and EM2200X only), and refill the tank if the fuel level is low. Use low lead or unleaded automotive gasoline with a pump octane rating of 86 or higher. Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust or water in the fuel tank. Clean the fuel filler screen regularly[...]

4. STARTING THE ENGINE (1) Disconnect any load from the DC terminals and make sure that the AC circuit breaker is in the OFF position. AC CIRCUIT BREAKER DC TERMINALS (2) Turn on the fuel valve. (3) Turn on the engine switch. ON 8[...]

(4) Move the choke lever to the CLOSED position. (5) Pull the starter rope lightly until resistance is felt, then pull briskly. CAUTION: Do not allow the starter grip to snap back. Return it slowly by hand. NOTE: Make sure the pilot lamp comes on. If not, check the bulb filament. (6) Move the choke lever to the OPEN position as the engine warms up.[...]

Oil Alert System Before the oil level in the crankcase can fall below a safe limit, the Oil Alert System will automatically shut off the engine. The Oil Alert Lamp will light when the recoil starter grip is pulled. To restart, add enough recommended engine oil to bring the oil level to the upper level mark on the dipstick (See page 6), and restart [...]

5. GENERATOR USE m To prevent electrical shock from faulty appliances, the generator should be grounded. Connect a length of heavy wire between the generator’s ground terminal and an external ground source. GROUND TERMINAL CAUTION: l Limit operation requiring maximum poyver (1.6 KVA for the EM1600X; 1.8 KVA for the EM1800X and 2.2 KVA for the EM2[...]

AC applications 1. Start the engine and make sure the pilot lamp comes on. If not, check the filament. 2. Switch on the AC Circuit Breaker. NOTE: Although voltage adjustment is usually not required, fine adjust- ments may be made by turning the voltage adjustment knob. Use the generator at the specified voltage (12OV). 3. Plug in the appliance; alw[...]

DC application The DC terminals may be used for charging 12 volt automotive-type batteries only. m Batteries produce explosive gases. Keep sparks, flames, and cigarettes away. To prevent the possibility of creating a spark near the battery, connect charging cables first to the battery, then to the generator, and disconnect cables at the generator f[...]

6. STOPPING THE ENGINE (1) (21 Turn off the AC circuit breaker and disconnect any charging leads at the DC terminals. Turn the engine switch to the OFF position. (3) Turn the fuel valve to the OFF position. - 14[...]

7. MAINTENANCE The purpose of the maintenance and adjustment schedule is to keep the generator in the best operating condition. Inspect or service as scheduled in the table on the next page. B Shut off the engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated, The exhaust con- tains poisonous car[...]

Maintenance Schedule Air cleaner (Replace if necessary) NOTE (1) : Service more frequently when used in dusty areas. (2) : These items should be serviced by an authorized Honda dealer, unless the owner has the proper tools and is mechanically proficient, See the Honda Shop Manual.[...]

Changing oil Drain the oil while the engine is still warm to assure rapid and complete draining. 1. Remove the drain plug and filler cap, and drain the oil. Retighten the plug securely. 2. Refill with the recommended oil (see page 6) and check the level. 01 L CAPACITY: 0.6 II (0.63 USqt) OIL FILLER OIL DRAIN PLUG CAUTION: Used motor oil may cause s[...]

Air cleaner service A dirty air cleaner will restrict air flow to the carburetor, To prevent car- buretor malfunction, service the air cleaner regularly (page 16)). Service more frequently when operating the generator in extremely dusty areas. m Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion[...]

Fuel filter service The filter prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the filter should be cleaned. 1. Turn the fuel valve OFF. Remove the filter cup. 2. Clean the cup thoroughly. 3. Reassemble. Do not damage the rubber gasket. bw After installing the filter[...]

Spark plug service Recommended spark plug: BPGES, BPRGES (NGK) W20EP-U, W20EPR-U (ND) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug cap. 2. Clean any dirt from around the spark plug base. 3. Use the wrench supplied in the tool kit to remove the spark plug. PLUG WRENCH SPARK [...]

6. Attach the plug washer and thread the plug in by hand to prevent cross threading. 7. After a new spark plug has been seated by hand, it should be tightened l/2 turn with a wrench to compress its washer. If a used plug is being reinstalled, it should only require l/8 to l/4 turn after being seated, CAUTION: l The spark plug must be securely tight[...]

Spark arrester maintenance m If the generator has been running, the muffler will be.very hot. Allow it to cool before proceeding. CAUTION: The spark arrester must be serviced every 100 hours to maintain its efficiency. 1. Loosen the five 6 mm bolts to remove the muffler protedtor. PROTECTOR bolts 2. Remove the two 8 mm bolts at the exhaust pipe and[...]

. 3. Use a brush to remove carbon deposits from the spark arrester screen. NOTE: Inspect the spark arrester screen for holes or tears. Replace if necessary. 4. Check the exhaust pipe gasket and replace if damaged. Reinstall the muffler and the protector. 23[...]

8. TRANSPORTING/STORAGE B When transporting the generator, turn the engine switch OFF and keep the generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. Before storing the unit for an extended period: 1. Be sure the storage area is free of excessive humidity and dust. 2. Drain the fuel - a. With the fuel valve OFF, remove[...]

9. TROUBLESHOOTING . When the engine will not start: Is there fuel in the tank? YES Refill the fuel tank. NO Turn the engine switch on. NO Turn the fuel valve on. in the engine? YES NO (The oil alert lamp goes on when pulling the starter grip) Add the recom- mended oil. led fuel around the the spark plug. spark plug. Spilled fuel 2) Remove the spar[...]

No electricity at the AC receptacles: NO Turn the AC circuit breaker on. YES Check the electrical appliance or equip- ment for any defects NO DEFECTS Take the generator + to an authorized Honda dealer. DEFECTS - Replace the elect- rical appliance or equipment. * Take the electrical ) appliance or equip- ment to an elect- rical shop for repair. No e[...]

Lb b B ” I I I WIR 1 ‘R I _I . A rs G 8 X V “r I I Lb LIGHT BLUE[...]

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11. SPECIFICATIONS Dimensions Length x Width x Height 505 x 420 x 420 mm (19.9 x 16.5 x 16.5 in) Dry Weight EM 1600X, 1800X: 41.5 kg (91.5 lb) EM2200X : 44.0 kg (97.0 lb) Enoine Model Engine Type Displacement [Bore x Stroke] Compression Ratio Engine Speed Cooling System Ignition System Oil Capacity Fuel Tank Capacity Spark Plug Generator AC output [...]

12. WARRANTY SERVICE Owner Satisfaction Your satisfaction and goodwill are important ‘to your dealer and to us. All Honda warranty details are explained in the Distributor’s Limited Warranty. Normally, any problems concerning the product will be handled by your dealer’s service department. If you have a warranty problem that has not been hand[...]

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Printed on Recycled Paper 75.2002.08 PRINTED IN U.S.A. P/N 31ZB1010 00X31-ZB1-0100 POM53284 KINKOS[...]