Honda Automobiles EM3000 manual

Owner ’ s Manual EM3000•EM4000 ©1994 American Honda Motor Co., Inc. — All Rights Reserved[...]

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Thank you for purchasing a Honda generator. This manual covers operation and maintenance of the EM 3000 and EM4000 generators. All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without [...]

CONTENTS CONTENTS 1. GENERATOR SAFETY ................................... 1 2. COMPONENT IDENTIFICATION ............................ 2 3. PRE-OPERATION CHECK ................................. 4 4. STARTING THE ENGINE ................................... 8 5. GENERATOR USE ....................................... 11 6. STOPPING THE ENGINE ............[...]

1. GENERATOR SAFETY To ensure safe operation - l Place the generator at least 1 m (3 ft) away from buildings or other equipment when operating the generator. l Operate the generator on a level surface. If the generator is tilted, fuel spillage may result. l Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area.[...]

2. COMPONENT IDENTIFICATION VOLT METER PILOT LAMP VOLTAGE SELECTOR SWITCH ENGINE SWITCH FUEL VALVE , RECOIL ,/ STARTER, GRIP AC CIRCUIT BREAKER DC CIRCUIT RECEPTACLES - I OIL FILLER CAP ENGINE OIL DRAIN PLUi; 2[...]

SPARK PLUG COVER FUEL GAUGE FUEL TANK CAP / tkJFFLER 3[...]

3. PRE-OPERATION CHECK CAUTION: Be sure to check the generator on a level surface with the engine stopped. 1. Check the engine oil level. CAUTION: Engine oil is a major factor affecting engine performance and service life. Non-detergent or vegetable oils are not reommended. Use Honda cl-stroke oil, or an equivalent high detergent, premium quality m[...]

NOTE: vyhen the oil runs lower than the specified level during operation, the oil alert switch automatically turns off to protect the engine from overheating. If this occurs, add oil to the top of the filler hole neck, then turn the switch on and restart the engine according to the instructions. OIL ALERT SWITCH 5[...]

2. Check the fuel level. Use any regular grade automotive gasoline (unleaded gasoline is preferred) with a pump octane rating of 86 or higher. Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust or water in the fuel tank. CAUTION: Gasoline substitutes are not recommended; they may be harmful to the fuel system components. [...]

3. Make sure that the AC circuit breaker is OFF and that nothing is con- nected to the DC terminals. The generator may be hard to start if a load is connected. AC ClRCUlT BREAKER DC TERMINALS[...]

4. STARTING THE ENGINE 1. Turn the fuel valve on. FUEL VALVE 2. Pull the choke rod to CLOSE. CHOKE ROD[...]

3. Turn the oil alert switch on. 4. Turn the engine switch on. ENGI 9[...]

5. Pull the starter grip until compression is felt, then pull briskly. NOTE: Do not allow the starter grip to snap back. Return it slowly by hand. STARTER GRIP 6. Push the choke rod to OPEN as the engine warms up. CHOKE ROD[...]

5. GENERATOR USE w To prevent electrical shock from faulty appliances, the generator should be grounded. Connect a length of heavy wire between the ground terminal and the ground source. CAUTION: l Limit operation requiring maximum power (EM3000: 3.0kVA. EM4000: 4.0 kVA) to 30 minutes. For continuous operation, do not exceed the ‘rated power of 2[...]

AC applications 1. Start the engine and make sure the pilot lamp comes on. If not, the filament may be burnt out. 2. Turn the voltage selector switch to either position as required. When the switch is turned to “120V ONLY” position, you can use only 120V AC. At “12OVf24OV” position, you can use both 120V and 240V sources. 3. Switch on the A[...]

DC application The DC terminals may be used for charging 12 volt automotive-type batteries only. m Batteries produce explosive gases. Keep sparks, flames, and cigarettes away. To prevent the possibility of creating .a spark near the battery, connect charging cables first to the battery, then to the generator, and disconnect cables first at the gene[...]

6. STOPPING THE ENGINE To stop the engine in an emergency, turn the engine switch OFF. In normal use: 1. Turn the AC circuit breakers OFF and or disconnect the charging leads at the DC terminals. AC CIRCUIT BREAKER 2. Turn the engine switch OFF. -ENGINE SWITCH 14[...]

3. Turn the fuel valve OFF. FUEL VALVE 15[...]

7. MAINTENANCE The purpose of the maintenance schedule and adjustment is to keep the generator in the best operating condition. Inspect or service as scheduled in the table on the next page. m Shut off the engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated. The exhaust contains poisonous carbo[...]

Maintenance Schedule erform at every indi- Spark arrester Clean every 100 operating hours. NOTE (1) : Service more frequently when used in dusty areas. (2) : These items should be serviced by an authorized Honda dealer, unless the owner has the proper tools and is mechanically proficient. See the Honda Shop Manual.[...]

Tool kit The tools supplied are necessary for performing some periodic maintenance, simple adjustments and repairs. Always keep the kit with the generator. Changing oil Drain the oil -while the engine is still warm to assure rapid and complete draining. 1. Remove the drain plug and filler cap, and drain the oil. Retighten the plug securely. 2. Refi[...]

AIR CLEANER CLIP c i ‘CLIP Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly (page 20). Service more frequently when operating the generator in extremely dusty areas. m Never use gasoline or low flash point solvents for cleaning the air cleaner el[...]

2. Wash the element in a non-flammable or high flash point solvent and dry it thoroughly. 3. Soak the element in clean engine oil and squeeze out the excess oil. 4. Reinstall the air cleaner element and the cover. 20[...]

Fuel filter service The filter prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the filter should be cleaned. I. Turn the fuel valve OFF. Remove the filter cup. 2. Clean the cup thoroughly. 3. Reassemble. Do not damage the rubber gasket. m After installing the filter [...]

Spark plug service Recommended spark plug: BPR4HS-10 (NG K) W14FPR-ULlO (ND) To ensure proper engine operation, the spark plug .must be properly gapped and free of deposits. 1. Remove the spark plug cover. 2. Clean any dirt from around the spark piug base. 3. Remove the spark plug cap. PLbG CAP 22[...]

4. Use the wrench supplied in the tool kit to remove the spark plug. 5. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. 6. Measure the plug gap with a feeler gauge. The gap should be 0.9-1.0 mm (0.035-0.039 in). Correct as necessary by bending the side electrode. 7. Attach the plug washer. Thread the plug in by h[...]

Spark arrester maintenance w If the generator has been running, the muffler will be very hot. Allow it to cool before proceeding. CAUTION: The spark arrester must be serviced every 100 hours to maintain its efficiency. 1. Loosen the bolts and nuts and remove the muffler. 2. Loosen two 8mm bolts to remove the exhaust pipe. 3. Check the muffler exhau[...]

Before storing the unit for an extended period: 1. Be sure the storage area is free of excessive humidity and dust. 2. Drain the fuel - z: With the fuel valve OFF, remove and empty the filter cup.. Turn the fuel valve ON and drain the gasoline in the fuel suitable container. With the fuel valve OFF, remove and empty the filter cup.. Turn the fuel v[...]

d. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. DRAIN / SCREW e. Pull the starter grip until resistance is felt; the piston is coming up on its compression stroke. At this position, the exhaust and intake valves are closed, and this will help protect the engine from corrosion. STARTER GRIP 26[...]

9. TROUBLESHOOTING A. When the engine wil! not stati: 1. Is there enough fuel? 2. Is the fuel valve on? 3. Is gasoline reaching the carburetor? To check, loosen the drain screw with the fuel valve on. m If any fuel is spilled, make sure the area is dry before testing the spark plug or starting the engine. Fuel vapor or spilled fuel may ignite. DRAI[...]

a. Remove the spark plug cover and cap. Clean any dirt from around the spark plug base, then remove the spark plug. b. Install the spark plug in the plug cap. c. Turn the engine switch on. d. Turn the oil alert switch on. e. Grounding the side electrode to the stay, pull the recoil starter to see if sparks jump across the gap. ENGINE SWITCH GROUNDI[...]

B. When the engine starts but stops immediately: Is there enough oil in the crankcase? If not, the oil alert switch will turn off after starting. C. No electricity at the AC receptacles: 1. Are the AC circuit breakers on? 2. Check the electrical appliance or equipment for any defects. D. No electricity at the DC terminals: 1. Is the DC circuit prot[...]

10. SPEClFlCATlQNS Dimensions Length x Width x Height EM3000: 605 x 425 x 545mm (23.8 x 16.7 x 21.5 in) Dry weight EM4000: 650 x 425 x 575mm (25.6 x 16.7 x 22.6 in) EM3000: 64.0kg (141.1 lb) EM4000: 81 .Okg (178.6 lb) Engine Model Honda GE300 Honda G E400 Engine Type 4-stroke, side valve, 1 cylinder Displacement 272cm3 (16.6 cu in) 406cm3 (24.8 cu [...]

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Warranty Service Owner Satisfaction Your satisfaction and goodwill are important to your dealer and to us. All Honda warranty details are explained in the Distributor’s Limited Warranty. Normally, any problems concerning the product will be handled by your dealer’s service department. If you have a warranty problem that has not been handled to [...]

Regional Office Locations NORTHWEST REGIONAL OFFICE (includes Alaska1 American Honda Motor Co.. Ins. Customer Relations Dspsrtmsnt P.O. 60x 30286 Portland. Ore@on 97220 T&phone: (6031256-l 186 J * MIDWEST REGIONAL OFFICE American Honda Motor Co.. Inc. NORTHEAST REGIONAL OFFCE American Honda Mot01 CO.. Inc. Cmtomer Relations Depsrtment P.O. B[...]

Current customer service contact information: United States, Puerto Rico, and U.S. Virgin Islands: Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership'[...]

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Printed on Recycled Paper 00809909 PRINTED IN U.S.A. AHM 31899010 00X31-899-0100 POM 53161[...]