Honda CBR600RR ABS (2009) manual

This publication includes the latest production inf ormation available bef ore printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission. The vehicle pictured on the f ront cover may not match your vehic[...]

2009 Honda CBR 600RR/CB R600RR ABS OWNER’S MANUAL ０８／０９／１９ ２０：３６：２７ ３１ＭＦＪ６２０ ０００２ [...]

− Introduction Intro duction Congratulations on choosing your Honda motorcycle. When you own a Honda, you’re part of a worldwide f amily of satisf ied custom ers people who appreciate Honda’s reputation f or building quality into every product. Bef ore riding, take time to get acquainted with your motorcycle and how it works. To protect your [...]

Introduction Intro duction WARNING: Read the Warranties Booklet (page ) thoroughly so you understand the coverages that protect your new Honda and are aware of your rights and responsibilities. If you have any questions, or if you ever need special s ervice or repairs, remember that your Honda dealer knows your motorcycle best and is dedicated to y[...]

A Few Words Abou t Saf ety Saf et y Me ssages Saf ety Labels Saf ety Messages DANGER, WARNING, CAUTION Your saf ety, and the saf ety of others, is very important. And operating this motorcycle saf ely is an important responsibility. To help you make inf ormed decisions about saf ety, we have provided operating procedures and other inf ormation on l[...]

You WILL be KILLED or SERIOUSLY HURT if you don’t follow instruc tions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions . You CAN be HURT if you don’t follow instructions. A Few Words Abou t Saf ety Saf et y Me ssages Saf ety Headings Saf ety Section Instructions –– such as Important Saf ety Reminders or Important Saf[...]

Contents Conten ts .............................. Motorcycle Saf ety . .................... Instruments & Contro ls . ..................................... Bef ore Riding . ................ Basic Operation & Riding . 1 9 41 51 These pages give an overview o f the contents of your owner’s manual. The f irst page of each section lists the t[...]

Contents Conten ts ........ ‘‘Reporting Saf ety Def ects’’ . Quick Ref erence ...................... Servicing Your Honda . ...................................................... Tips . ....... Taking Care of the Unexpected . ...................... Technical Inf ormation . ..................... Consumer Inf orm ation . .....................[...]

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1 Motorcycle Saf ety Motorcy cle Saf ety This section presents some of t he most important inf ormation and recommendations to help you ride your motorcycle saf ely. P lease take a f ew moments to read these pages . This section also includes inf ormation about the location of saf ety labels on your motorcycle. ................ Important Saf ety In[...]

− 2 Important Saf ety Inf ormation Motorcy cle Saf ety Always Wear a Helmet Your motorcycle can provide many years of service and pleasure if you take responsibility f or your own saf ety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll f ind many helpf ul recommend[...]

3 Important Saf ety Inf ormation Motorcy cle Saf ety Take Time to Learn & Practice Ride Def ensively Make Yourself Easy to See Y ou and Y our Motorcycle Rid ing T ips , Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or make an evas ive maneuver. For other riding tips,[...]

4 Important Saf ety Inf ormation Motorcy cle Saf ety Ride within Your Limits Keep Your Honda in Saf e Condition Don’t Drink and Ride Pushing limits is another major caus e of motorcycle accidents. Never ride beyond your personal abilities or f aster than conditions warrant. Remember that alcohol, drugs, f atigue, and inattention can signif icantl[...]

Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed. Follow all instructio ns in this owner’s manual regardi ng accessories and modificati ons. 5 Accessories Accessories & Modif ications Motorcy cle Saf ety Modif ying your motorcycle or using non- Honda accessories can make your motorcycle unsa[...]

6 Modif ications Accessories & Modif ications Motorcy cle Saf ety Do not add any electrical equipm ent that will exceed the motorcycle’s electrical system capacity (page ). A blown f use can caus e a loss of lights or engine power (page ). Do not pull a trailer or s idecar with your motorcycle. This motorcycle was not designed f or these atta[...]

7 Saf ety La bels Motorcy cle Saf ety Saf ety labels on your m otorcycle either warn you of potential hazards that could cause serious injury or they provide important safe ty inf ormation. Read these labels caref ully and don’t remove them. If a label comes of f or becomes hard to read, contact your Honda dealer f or a replacem ent. ０８／０[...]

〈〉 〈〉 For USA For Canada 8 Saf ety La bels Motorcy cle Saf ety ０８／０９／１９ ２０：３８：０７ ３１ＭＦＪ６２０ ００１７ [...]

9 Instruments & Controls Instrum ents & C ontrols This section s hows the location of a ll gauges, indicators, and controls you would normally use bef ore or while riding your motorcycle. The items listed on this page are described in this section. Instructions f or other components are presented in other sections of this manual where they [...]

10 Instruments & Controls Instrum ents & C ontrols ................................ Controls & Features . ................................... Ignition Switch . ......................................... Start Button . ............................ Engine Stop Switch . ................. Headlight Dimmer Switch . ...........................[...]

turn signal switch clutch lever headlight dimm er switc h front brake lever engine stop switc h throttle gri p start button horn button igniti on switch 11 Instrum ents & C ontrols Operation Component Locati ons ０８／０９／１９ ２０：３８：２９ ３１ＭＦＪ６２０ ００２０ [...]

storage compartm ent for U-shaped lock rear brake pedal 12 Instrum ents & C ontrols Operation Component Locati ons ０８／０９／１９ ２０：３８：３３ ３１ＭＦＪ６２０ ００２１ [...]

helmet holder shift lever 13 Instrum ents & C ontrols Operation Component Locati ons ０８／０９／１９ ２０：３８：３７ ３１ＭＦＪ６２０ ００２２ [...]

(2) (3) (5) (6) (11) (10) (8) (4) (12) (9) (1) (7) (13) (15) (14) 14 Gauges, Indica tors & Displays Instrum ents & C ontrols The gauges, indicators and displays on your motorcycle keep you inf ormed, alert you to possible problems, and make your riding saf er and more enjoyable. Ref er to the gauges, indicators and displays f requently. The[...]

− 15 Gauges, Indica tors & Displays Instrum ents & C ontrols Lamp Check. Lamp Check The PGM-FI malf unction indicator lamp (MIL) and HESD indicator light f or a f ew seconds and then go of f when you turn the ignition switch ON and engine s top switch is at RUN. The neutral indicator, high beam indicator, lef t turn signal indicator, righ[...]

16 Gauges, Indica tors & Displays Instrum ents & C ontrols Meter Check . Meter Check If the tachometer needle does not swing to the end of the red zone when it should, have your Honda dealer check f or problems. The meter is identified in the table on page with the words: The tachometer needle will s wing to the end of the red zone once whe[...]

− (1) (2) (3) (1) multi -functi on display (2) fuel gauge (3) speedometer 17 Gauges, Indica tors & Displays Instrum ents & C ontrols Display Check. Display Check When the ignition switch is turned ON, the multi-f unction display ( ) and f uel gauge ( ) will temporarily show the entire digital display. Thereaf ter, the speedometer ( ) will[...]

18 Gauges, Indica tors & Displays Instrum ents & C ontrols Lamp Check. Display Check. Meter Check . Lamp Check. Flashes when the lef t turn signal operates. f uel gauge lef t turn signal indicator (green) tachometer tachometer red zone Shows approximate f uel supply available (page ). Shows engine speed in revolutions per m inute (rpm). Sho[...]

19 Gauges, Indica tors & Displays Instrum ents & C ontrols Display Check. multi-f unction display The display includes the following f unctions: 6 digital clock Shows hour and minute (page ). tripmeter A & B odometer Shows the total miles or kilometers ridden (page ). speedometer Shows riding speed in miles or kilometers per hour (page [...]

− 20 Gauges, Indica tors & Displays Instrum ents & C ontrols Lamp Check. Lamp Check. Lamp Check. Lights when there is any abnormality in the PGM-FI (Programmed Fuel Injection) system. Should also light f or a f ew seconds and then go of f when the ignition switch is turned ON and the engine stop switch is at RUN. If the indicator comes on[...]

− 21 Gauges, Indica tors & Displays Instrum ents & C ontrols Lamp Check Lamp Check. Lamp Check. Combined ABS Ind icator Lamp Check. low oil pressure indicator (red) Lights when engine oil pressure is low enough to cause engine damage. If the low oil pressure indicator lights during operation, pull saf ely to the side of the road. See page[...]

− − − 22 Gauges, Indica tors & Displays Instrum ents & C ontrols Resets the tripmeter to zero (0) (page ). Also used to change the speed, mileage and temperature units f or the speedometer/odometer/ tripmeter/coolant temperature meter (pages ). Also used to s et the digital clock (pages ). 14 15 RESET button SEL button S elects the od[...]

4.76 US gal (18.0 ) 1.00 US gal (3.8 ) (2) (3) (1) (1) fuel gauge liquid crystal displ ay (2) segment F (3) segment E 23 Fuel Gauge Gauges, Indica tors & Displays Instrum ents & C ontrols When segment E ( ) f lashes, you should ref ill the tank as soon as possible. The amount of f uel remaining when the f lashing starts is approximately: Th[...]

24 Gauges, Indica tors & Displays Instrum ents & C ontrols Fuel Gauge Failure Indication When the f uel sys tem has an error, the f uel gauge indicators will be displayed as shown in the illustration. If this occurs, see your Honda dealer as soon as possible. ０８／０９／１９ ２０：３９：５８ ３１ＭＦＪ６２０ ?[...]

(1) (2) (1) multi -functi on display (2) speedometer (3) odomet er/tripme ter (4) digita l clock (5) coolant temperatur e meter (5) (4) (3) 25 Multi-f unction Displa y Gauges, Indica tors & Displays Instrum ents & C ontrols The multi-f unction display ( ) includes the f ollowing f unctions: Both the digital clock and tripmeter will reset if[...]

− − − − 〈〉 〈〉 (1) (1) coolant temperatur e meter Centigr ade (°C) Fahrenhei t (°F) 26 Coolan t Temperature Meter Gauges, Indica tors & Displays Instrum ents & C ontrols The coolant temperature meter ( ) shows the coolant temperature digitally. Temperature Display USA : Fahrenheit (°F), or Centigrade (°C). Canada : Centig[...]

− 〈〉 〈〉 Fahrenhei t (°F) Centigr ade (°C) (2) (2) high coolant temperature indi cator 27 Gauges, Indica tors & Displays Instrum ents & C ontrols Continuing to rid e with an overheated engine can cause serious engine damage. Overheating Message: When the coolant temperature reaches 251°F (122°C), the numbers in the temperature [...]

(1) (1) speedometer 28 Speedo meter Gauges, Indica tors & Displays Instrum ents & C ontrols The speedometer ( ) shows riding speed in miles or kilometers per hour. 1 ０８／０９／１９ ２０：４０：２４ ３１ＭＦＪ６２０ ００３７ [...]

(2) (3) (4) (5) (1) odomet er (2) tripm eter A (3) tripm eter B (1) (4) SEL button (5) RESET button 29 Odometer/Tripmeter A & B Gauges, Indica tors & Displays Instrum ents & C ontrols The odometer ( ) shows the total miles or kilometers ridden. The tripmeter A ( ) and tripmeter B ( ) show number of miles or kilometers ridden since you l[...]

(1) RESET button (1) 30 Changing the Spe ed, Mileage an d Temperature Unit Gauges, Indica tors & Displays Instrum ents & C ontrols The speedometer displays both ‘‘mph’’ and ‘‘km/h.’’ The odometer/tripmeter displays both ‘‘mile’’ and ‘‘km.’’ The coolant temperature meter displays both ‘‘°F’’ (Fahrenhe[...]

〈〉 〈 〉 (1) Fahrenhei t (°F) Centigr ade (°C) (1) RESET button 31 Gauges, Indica tors & Displays Instrum ents & C ontrols To select ‘‘°F’’ (Fahrenheit) and ‘‘°C’’ (Centigrade), push the RESET button ( ) with the display in the tripm eter B mode. (USA only) 1 ０８／０９／１９ ２０：４０：４３ ?[...]

(2) (3) (1) (1) digita l clock (2) SEL button (3) RESET button 32 Digital Clock Gauges, Indica tors & Displays Instrum ents & C ontrols Turn the ignition switch ON. Shows hour and minute. To adjust the time, proceed as f ollows: Push and hold both the SEL button ( ) and RESET button ( ) f or more than 2 seconds. The clock will be set in the[...]

− 33 Gauges, Indica tors & Displays Instrum ents & C ontrols Push the SEL button. The minute display will start f lashing. The time is advanced by one hour, each time the button is pushed. Quick setting push and hold the RESET button until the desired hour and AM/PM appear. To set the hour, push the RESET button until the desired hour and[...]

− 34 Gauges, Indica tors & Displays Instrum ents & C ontrols To set the minute, push and release the RESET button until the desired m inute is displayed. The minute display will return to ‘‘00’’ when ‘‘60’’ is reached without af f ecting the hour display. Quick setting push and hold the RESET button until the desired minut[...]

ON OFF Electri cal circui ts on. No electri cal circui ts function. No electri cal circuits function. Locks the steering head. LOCK (steeri ng lock) FRONT (1) igniti on switch O O F F F F LOC K O O N N (1) Key Posi tion Func tion 35 Ignition Switch Controls & Features Instrum ents & C ontrols The ignition switch ( ) is used f or s tarting a[...]

(1) RIGHT HAN DLEBAR (2) (1) start button (2) engin e sto p switc h OFF RUN 36 Start Button Engine Stop Switch Controls & Features Instrum ents & C ontrols Starting Proced ure, The start button ( ) is used f or starting the engine. Pushing the button in starts the engine. See page . The engine will not operate if the engine stop switch is i[...]

(1) (2) HI LO (3) (1) headlight dim mer swi tch (2) turn signal swi tch (3) horn button LEFT HANDLEBAR 37 Turn Signal Swi tch Headlight Dimmer Switch Controls & Features Instrum ents & C ontrols T h et u r ns i g n a ls w i t c h( )i su s e dt os i g n a l a turn or a lane change. To operate, move the switch all the way in the proper direct[...]

− 38 Horn Button RESET Button SEL Button Controls & Features Instrum ents & C ontrols The horn is used to alert other motorists. To operate, push the horn button ( ). T h eR E S E Tb u t t o ni sa l s ou s e dt oc h a n g e the speed, mileage and tem perature units f or the speedometer/odometer/ tripmeter/ coolant temperature meter (pages[...]

(1) (2) (1) HESD (2) HESD indi cator 39 HESD (Honda Electronic Steering Da mper) Controls & Features Instrum ents & C ontrols This motorcycle is equipped with the electronically-controlled steering damper. The HESD ( ) automatically controls the steering damper characteristics in accordance with vehicle speed and acceleration. The HESD indi[...]

40 Instrum ents & C ontrols ０８／０９／１９ ２０：４１：４７ ３１ＭＦＪ６２０ ００４９ [...]

41 Bef ore Riding Bef or e Riding Bef ore each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your motorcycle, and adjustments to m ake f or your comf ort, convenience, or saf ety. This section also includes[...]

42 Protective A pparel Are You Ready to Rid e? Bef or e Riding Bef ore you ride your motorcycle f or the f irst time, we urge you to: Read this owner’s manual. Make sure you understand all the saf ety messages. Know how to operate all the controls. You f eel well and are in good physical and mental condition. Bef ore each ride, be sure: For your [...]

Not wearing a helmet i ncreases the c hance of serious injury or death i n a crash. Be sure you and your passenger always wear a helmet, eye protection, and other protective apparel when you ride. 43 Are You Ready to Rid e? Bef or e Riding (cont’d) Helmets and Eye Protection Your helmet is your most important piece of riding gear because it of f [...]

44 Rider Training Are You Ready to Rid e? Bef or e Riding Riding T ips A motorcycle riding s uit or jacket f or comf ort as well as protection. Bright-colored and ref lective clothing can help make you more noticeable in traf f ic. Avoid loose clothes that could get caught on any part of your motorcycle. To avoid possible heat damage to your motorc[...]

Improperly maintaining this motorcycle or failing to correct a problem before riding can cause a crash i n which you can be seriously hurt or killed. Always perform a pre-ride inspection before every ride and correct any problems. 45 Pre-ride Inspectio n Bef or e Riding Is Your Motorcycle Ready to Ride? Chain Ti r e s & W heels Bef ore each rid[...]

46 Is Your Motorcycle Ready to Ride? Bef or e Riding Leaks, Loose Parts Lights Load Limit s Cargo Adj us tments Walk around your motorcycle and look f or anything that appears unusual, such as a leak or loose cable. If you are carrying a passenger or cargo, also check the f ollowing: Make sure you do not exceed the load limits (page ). Check that a[...]

47 Is Your Motorcycle Ready to Ride? Bef or e Riding Periodic M aintenance T hr ottle Brakes Indi cato rs If you haven’t ridden the motorcycle in over a week, you should also check other items, such as the oil level and other f luids. See (page ). Periodic maintenance should also be done at least once a month, no matter how of ten you ride. Remem[...]

Overloading or im proper loading can c ause a c rash and you can be seriously hurt or killed. Follow all load limits an d other loading guidelines in this manual. 48 Loading Load Limits & Guidelines Bef or e Riding Your motorcycle has been designed to carry you and one passenger. When you carry a passenger, you may f eel some dif f erence durin[...]

366 lb s (166 kg) 31 lb s (14 kg) 375 lb s (170 kg) (Canada only) 49 Loading Guidelines Load Limits Load Limits & Guidelines Bef or e Riding maximum weight capacity: maximum cargo weight: Your motorcycle is primarily intended f or transporting you and a passenger. You may wish to secure a jacket or other s mall items to the seat when you are no[...]

50 Load Limits & Guidelines Bef or e Riding Follow these guidelines whenever you carry a passenger or cargo: To prevent loose items f rom creating a hazard, make sure that all cargo is tied down securely bef ore you ride. Place cargo weight as low and close to the center of your motorcycle as possible. Balance cargo weight evenly on both sides.[...]

51 Basic Oper ation & Riding Basic Oper ation & R iding This section gives basic riding instructions , including how to start and stop your engine, and how to use the throttle, clutch, and brakes. It also provides important inf ormation on riding with a passenger or cargo. To protect your new engine and enjoy optimum perf ormance and servic[...]

52 Saf e Riding Precautions Basic Oper ation & R iding Motorcycle Saf ety Bef ore Riding Bef ore riding your motorcycle f or the f irst time, please r eview the section beginning on page 1, and the section beginning on page . Even if you have ridden other motorcycles, take time to become fa m iliar with how this motorcycle works and handles. Pr[...]

53 Preparat ion Starting & Stopping the Eng ine Basic Oper ation & R iding Always f ollow the proper starting procedure described below. For your saf ety, avoid starting or operating the engine in an enclosed area such as a garage. Your motorcycle’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed ar[...]

54 Starting Proce dure Starting & Stopping the Eng ine Basic Oper ation & R iding Any Air Temperature The engine will not start if the throttle is f ully open (because the electronic control module cuts of f the f uel supply). This motorcycle has a fuel-injected engine with an automatic choke. Follow the procedure indicated below. With the [...]

− 55 Flooded Engine Bank Angle Se nsor Igni tion Cut-of f Sy stem Starting & Stopping the Eng ine Basic Oper ation & R iding If Y our Engine Quits or W on’t Start , If the engine f ails to start af ter repeated attempts, it may be f looded w ith excess f uel. To clear a f looded engine: Leave the engine stop switch set to RUN. Open the [...]

56 How to Stop the Engine Starting & Stopping the Eng ine Basic Oper ation & R iding Normal Engine Stop To stop the engine, shif t into neutral and turn the ignition switch OFF. The engine stop switch should normally remain in the RUN position even when the engine is OFF. Emergency Engine Stop To stop the engine in an emergency, use the eng[...]

shifting pattern 57 Shif ting Gears Basic Oper ation & R iding Learning when to shif t gears comes with experience. Keep the f ollowing tips in mind: Close the throttle and pull the clutch lever in completely bef ore shif ting. Improper shif ting may damage the engine, transmission, and drive train. Learn to recognize the engagement point as yo[...]

58 Shif ting Gears Basic Oper ation & R iding Shif ting Up: Shif ting Down: Avoid downshif ting to help slow your motorcycle when engine rpm is near its allowable maximum (near the tachometer red zone). In this situation, the rev limiter in the engine ignition control module may not prevent excessive engine speed which could damage the engine. [...]

59 Braking Basic Oper ation & R iding As a general rule, the f ront braking system provides about 70 percent of total stopping power. For f ull braking ef f ectiveness, use both the lever and pedal sim ultaneously. Using both braking systems will stop your motorcycle f aster with greater stability. Your motorcycle is equipped with disc braking [...]

60 Braking Basic Oper ation & R iding To slow or stop, apply the brake lever and brake pedal smoothly, while downshif ting to match your speed. Gradually increase braking as you f eel the brakes slowing your speed. The increase in engine compression f rom downshif ting will help slow your motorcycle. To prevent stalling the engine, pull the clu[...]

61 Braking Basic Oper ation & R iding Your ability to brake in a turn and to brake hard in an emergency s ituation are important riding skills. We s uggest attending a Motorcycle Saf ety Foundation experienced rider training course (page ) to retain these skills. When riding in wet or rainy conditions, or on loose surf aces, the ability to mane[...]

62 Combined ABS Basic Oper ation & R iding Braking This model is equipped with Combined ABS (Combined Anti-lock Brake System). When the ignition switch is turned ON, the system perf orm s a self -analys is and when the vehicle speed reaches 6 mph (10 km /h) the system starts to operate and remains on while riding. Combined ABS is s elf - checki[...]

63 Braking Basic Oper ation & R iding In some situations , a motorcycle with Combined ABS may require a longer stopping distance to stop on loose or uneven surf aces than an equivalent motorcycle without Combined ABS. Combined ABS cannot make up f or r oad conditions, bad judgment, or improper operation of the brakes, and cannot stop rear wheel[...]

64 Combined ABS Indicator Basic Oper ation & R iding Braking When Combined ABS does not f unction, the brakes work like a conventional braking system. On conventional braking systems, operating the f ront brake lever applies the f ront brake and operating the rear pedal applies the rear brake. You may f eel a change in the way the brake lever/p[...]

65 Braking Basic Oper ation & R iding If the Combined ABS indicator lights or f lashes and remains on while riding, stop the motorcycle in a saf e place and turn of f the engine. Turn the ignition ON again. The indicator should come on, and go of f af ter you ride the motorcycle at a speeds above 6 mph (10 km/h). If it does not go of f , Combin[...]

66 Parking Basic Oper ation & R iding Cata lyti c Conv erter Look f or a level parking area. If you can’t park on a paved s urf ace, make sure the ground surf ace is f irm, especially under the side stand. If you must park on a hill, leave the transmission in gear and position the rear tire against the curb at a 45 degree angle. To lower the [...]

(1) igniti on key (1) FRONT (A) push in ( B )t u r nt oL O C K ( C )t u r nt oO F F (A) (B) ( ( A A ) ) (C) To lock To unlock 67 Parking Basic Oper ation & R iding (To unlock the steering lock, insert and push down on the key and turn it to the right to the OFF position.) Use the steering lock, which locks the handlebar in place. Turn the handl[...]

Riding with a helmet attached to the hol der can interfere wi th the rear wheel or suspension and could cause a crash i n which you can be seriously hurt or killed. Use t he helmet holder only whil e parked. Do not ride with a helmet secured by the holder. (2) LEFT REAR (4) (3) (2) helmet holder wi re (3) D-ring (4) helmet holder 68 Parking Basic O[...]

UNDER REAR SEAT 69 Thef t-prev ention Tips Parking Basic Oper ation & R iding Park your motorcycle in a locked garage whenever possible. If a garage isn’t available, park in a concealed area or in a well-lit area with enough pedestrian traf f ic to discourage a thief . Always take the ignition key with you. Always use the steering lock (page [...]

70 Riding with a Pa ssenger or Carg o Basic Oper ation & R iding Load Limit s, Loading Guidelines, Your motorcycle is a high-perf ormance sport model designed to carry you and one passenger. Whenever you add a passenger or cargo, you must be caref ul not to exceed the total load lim its f or this vehicle ( page ). Make sure your cargo is proper[...]

71 Servic ing Your Honda Servic ing Your Honda Maintenan ce, replacement or repair of the emission con trol devices an d systems may be performed by any motorcycle repair establis hment or individual using parts that are ‘‘certif ied’’ to EPA standa rds. Bef ore Y o u Service Y our Honda To help keep your motorcycle in good shape, this sect[...]

72 Servic ing Your Honda Servic ing Your Honda Service Preparat ions Service Procedures Chassis Electrical ...... Maintenance Component Locations . ................................................... Tool Kit . ........................ Owner’s Manual Storage . .......................................... Seat Removal . Fluids & Filters ........[...]

＊ ＊＊ ＊ ＊＊ 73 Servic ing Your Honda Servic ing Your Honda The f ollowing table summarizes the three types of inspections and servicing recommendations f or your motorcycle. Both the pre-ride inspection and the scheduled maintenance at the recommended intervals are necessary to assure saf e and dependable perf ormance. The periodic checks[...]

Improperly maintaining this motorcycle or failing to correct a problem before you ride can c a u s eac r a s hi nw h i c hy o uc a nb e seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedul es in this owner’ s manual. 74 The Importance of Mainten ance Servic ing Your Honda Keeping your motorcycle well-[...]

Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures and precautions in this owner’s manual. 75 Maintenance Saf ety Servic ing Your Honda This section includes instructions on how to perf orm some important maintenance tasks. If you have basic mechanical ski[...]

76 Importan t Saf ety Preca utions Maintenance Saf ety Servic ing Your Honda Carbon monoxide poisoning f rom engine exhaust. Burns f rom h ot motorcycle parts. Injury f rom moving parts. Read the instructions bef ore you begin, and make sure you have the tools and skills required. Make sure the engine is of f bef ore you begin any maintenance or re[...]

77 Maintenance Saf ety Servic ing Your Honda Remember that your Honda dealer knows your motorcycle best and is f ully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or their equivalents f or repair and replacement. If you have the tools and skills required f or additional maintenance[...]

78 Periodic Maintenance Servic ing Your Honda In addition to the regularly scheduled maintenance (page ) and daily pre-ride inspection (page ), consider perf orming the periodic checks on the f ollowing page at least once a month, even if you haven’t ridden your motorcycle, or as of ten as once a week if you ride f requently or f or long distance[...]

79 Periodic Maintenance Servic ing Your Honda Fluids Fuses Check condition, adjust s lack, and lubricate as needed (page ). Lights Drive Chain Freeplay Make sure you have a f ull supply of spare f uses. Check the major f ast eners and tighten as needed. Nuts & Bolts Check the levels of the engine oil (page ), coolant (page ), and brake f luid ([...]

80 Servic ing Your Honda Maintenance Schedule The required Maintenance Schedule that f ollows specif ies how of ten you should have your motorcycle serviced, and what things need attention. It is essential to have your motorcycle serviced as scheduled to maintain saf e, dependable performance and proper emission control. Some items in the Maintenan[...]

＊＊ ＊ ＊ ＊＊ 81 Maintenance Schedule Servic ing Your Honda If you do not f eel capable of perf orming a given task or need ass istance, rem ember that your Honda dealer knows your motorcycle best and is f ully equipped to maintain and repair it. If you decide to do your own maintenance, use only H onda Genuine Parts or their equivalents f [...]

82 Servic ing Your Honda Maintenance Schedule Summary of Maintenance Sched ule Notes & Procedures: At higher odometer readings, repeat at the f requency interval established here. Service more f requently if the motorcycle is ridden in unusually wet or dusty areas. Maintenance Procedures: I: inspect and clean, adjus t, lubricate, or replace, if[...]

× × − − − − − − − ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊＊ ＊ ＊＊ 1,000 mi 1,000 km 24 38.4 I I I R R I I I 20 32.0 16 25.6 I I I R I I I 12 19.2 I I 8 12.8 I I R I I I 4 6.4 0.6 1.0 R NOTE 2 4 3 FUEL LINE THROTT LE OPERAT ION AIR C LEANER SPARK PLU GS VALVE CLEAR ANCE ENGINE OIL ENGINE OIL FILTER RADIATO R COOLANT COOLING SYSTEM [...]

× × − − − − − − ＊ ＊ ＊ ＊ ＊＊ ＊＊ ＊ ＊＊ 1,000 mi 1,000 km 0.6 1.0 I I I I 4 6.4 I I I 8 12.8 I I I I I I I I I I I 12 19.2 R I I 16 25.6 I I I I I I I I I I I 20 32.0 I I I 24 38.4 R I I I I I I I I I I NOTE 4 DRIVE CHAIN BRAKE F LUID BRAKE PAD WEAR BRAKE SYST EM BRAKELIGHT SWITCH HEADLIGHT AIM CLUTCH SYSTEM SIDE ST A[...]

85 Maintenance Record Servic ing Your Honda Miles (km) Odometer Date Perf ormed By: Notes 600 (1,000) 4,000 (6,400) 8,000 (12,800) 12,000 (19,200) 16,000 (25,600) 20,000 (32,000) Keeping an accurate maintenance record will help ensure that your motorcycle is properly maintained. Retain detailed receipts to verif y the maintenance w as perf ormed. I[...]

86 Maintenance Record Servic ing Your Honda Miles (km) Odometer Date Notes Perf ormed By: 24,000 (38,400) 28,000 (44,800) 32,000 (51,200) 36,000 (57,600) 40,000 (64,000) 44,000 (70,400) 48,000 (76,800) 52,000 (83,200) 56,000 (89,600) 60,000 (96,000) 64,000 (102,400) 68,000 (108,800) ０８／０９／１９ ２０：４７：３３ ３１ＭＦ[...]

throttle gri p front brake fluid rese rvoir front brake lever clutch lever fuel fill cap front suspension spring pre-l oad adjuster front suspension rebound damping adjuster 87 Servic ing Your Honda Maintenance C omponent Locations ０８／０９／１９ ２０：４７：３７ ３１ＭＦＪ６２０ ００９６ [...]

rear brake caliper coolant reserve tank rear brake fluid reser voir battery main fus e owner’ s manual storage compartm ent spark plugs front suspension compressi on damping adjuster front brake caliper engine oil filter rear brake pedal engine oil level inspection wi ndow fuse box tool kit engine oil f iller cap 88 Servic ing Your Honda Maintena[...]

rear suspension compressi on damping adjuster rear suspension spring pre-l oad adjuster rear suspension rebound damping adjuster drive chain front suspension compression damping adjuster engine oil drain bolt front brake caliper 89 Servic ing Your Honda Maintenance C omponent Locations ０８／０９／１９ ２０：４７：４７ ３１Ｍ[...]

(1) tool kit (1) UNDER REAR SEAT 90 Tool Kit Servic ing Your Honda The tool kit ( ) is stored under the rear seat (page ). An optional, larger tool kit m ay be available. Check with your Honda dealer’s parts department. 1 93 ０８／０９／１９ ２０：４７：５２ ３１ＭＦＪ６２０ ００９９ [...]

(1) UNDER REAR SEAT (2) (1) plastic storage bag (2) owner’ s manual storage compartment 91 Owner’s Manua l Storage Servic ing Your Honda Be caref ul not to f lood this area when washing your motorcycle. Your motorcycle provides storage f or the owner’s manual so you’ll have it with you f or easy ref erence. Store your owner’s manual (and [...]

(2) (1) front seat (2) mounting bolts (1) (3) (3) tab 92 Seat Removal Servic ing Your Honda Saf ety Precautions Ref er to on page . Front Seat Removal The f ront seat must be removed f or battery or f use m aintenance. To install the f ront seat, insert the tab ( ) into the recess under the f rame and tighten the mounting bolts securely. To remove [...]

(1) rear seat (2) igniti on key (3) seat lock (4) prongs (5) seat hook (6) guide hooks (2) (1) (3) (4) (6) (5) 93 Seat Removal Servic ing Your Honda Rear Seat Rem oval To install the rear seat, insert the prongs ( ) into the seat hook ( ) and guide hooks ( ), and then push down on the f ront of the rear seat. To remove the rear seat ( ), insert the[...]

(2) (3) (4) (3) (1) (7) (6) (4) (5) (8) (1) (1) A bolts (2) B bolts (3) C bolt s (4) D bolt s (5) collar (6) lower cowl (7) tubes (8) clamp (CBR 600RR ABS only) 94 Servic ing Your Honda Lower Cowl Removal (Except Cal if ornia) Saf ety Precautions Ref er to on page . The lower cowl must be removed to service the coolant reserve tank, to replace the [...]

(2) (3) (4) (1) (4) (5) (8) (7) (6) (1) A bolts (2) B bolts (3) C bolt s (4) D bolt s (1) (3) (5) collar (6) lower cowl (7) clamp (8) tubes 95 Servic ing Your Honda Lower Cowl Removal (Cali f ornia Only) Saf ety Precautions Ref er to on page . The lower cowl must be removed to service the coolant reserve tank, to replace the engine oil and oil f il[...]

LEFT SIDE (ri ght side simil ar) (1) A bolt (2) B bolts (3) clips A (3) (5) (4) (6) (4) clip B (5) middl e cowl (6) front turn signal connector (1) (2) 96 Servic ing Your Honda Middl e Cowl Removal Saf ety Precautions Ref er to on page . Removal Remove the clips A ( ). Pull the clip B ( ) out. Caref ully release the each tabs. Installation Installa[...]

premi um unlead ed 91 (or higher) type pump octane number 97 Fuel Recommen dation Fuel Servic ing Your Honda Saf ety Precautions Ref er to on page . Your engine is designed to use any premium gasoline that has a pump octane number of 91 or higher. Gasoline pumps at service stations norm ally display the pump octane number. For inf ormation on the u[...]

4.76 US gal (18.0 ) (3) (1) igniti on key (2) fuel fill cap (3) filler neck (2) (1) 98 Ref ueling Procedure Fuel Capa city Fuel Servic ing Your Honda Saf ety Precautions Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust, or water in the f uel tank. Ref er to on page . Fuel tank capacity: The tank should b[...]

Gasoline is hi ghly flam mable and explosive. You can be burned or seriously injured w hen handling fuel. Stop the engine and keep heat, sparks and flam e away. Handle fuel only outdoors. Wipe up spills immed iately. 99 Fuel Servic ing Your Honda Add f uel until the level reaches the bottom of the f iller neck ( ). Avoid overf illing the tank. Ther[...]

100 Engine Oil & Filter Servic ing Your Honda Engine oil quality is a m ajor f actor that af f ects both the perf ormance and the service lif e of the engine. When running in very dusty conditions, oil changes should be perf ormed more f requently than sp ecif ied in the maintenance schedule. Using the proper oil (page ) and f ilter, and regula[...]

＊ ＊ SG or higher except oils labeled as energy conse rving on the circular API service label MA SAE 10W-30 Pro Honda GN4 4-strok e oil (USA & Canada ), or Honda 4-stroke oil (Canad a only), or an equivalent mot orcycle oil. API classifi cation JASO T 903 standard viscosity (wei ght) suggested oil 101 Oil Recommendation Engine Oil & Filt[...]

OK NOT RECOMME NDE D 102 Engine Oil & Filter Servic ing Your Honda Your motorcycle does not need oil additives. Use the r ecommended oil. Other viscosities shown in the f ollowing chart may be used when the average temperature in your riding area is within the indicated range. Do not use oils with graphite or molybdenum additives. They m ay adv[...]

(1) (2) (1) code number of the sales com pany of the oi l (2) oil classification 103 Engine Oil & Filter Servic ing Your Honda JASO T 903 standard The JASO T 903 standard is an index f or engine oils f or 4-stroke motorcycle engines. There a re two classes: MA a nd MB. Oil conf orming to the standard is labeled on the oil container. For example[...]

− − RIGHT SIDE (2) (1) upper level mark (2) lower level mark (3) inspection window (1) (3) RIGHT SIDE (4) (4) oil filler cap 104 Checking & Adding Oil Engine Oil & Filter Servic ing Your Honda Saf ety Precautions Ref er to on page . Park your motorcycle on its side stand on a f irm, level s urf ace. Start the engine and let it idle f or[...]

105 Changing Engine O il & Fi lter Engine Oil & Filter Servic ing Your Honda Saf ety Precautions Using the wrong oil f ilter may result in leaks or engine d amage. Ref er to on page . Your motorcycle’s oil f ilter has very specif ic perf ormance requirements . Use a new Honda Genuine oil f ilter or a f ilter of equal quality specif ied f [...]

− − (2) sealing washer FRONT, UNDER ENGINE (1) engine oil drain bol t (2) (1) 106 Engine Oil & Filter Servic ing Your Honda Drain the Engine Oil: This procedure requires m echanical skill and prof essional tools such as a torque wrench and oil f ilter w rench, as well as a means f or disposing of the drained f luid (page ). If you do not ha[...]

RIGHT SIDE (3) oil filter (3) 107 Engine Oil & Filter Servic ing Your Honda Install a N ew Oil Filter: Improper d isposal of drained f luid s is harmf ul to the environment . (cont’d) Remove the oil f ilter ( ) with a f ilter wrench and let the remaining oil drain out. Discard the oil f ilter in an approved manner (page ). Pour the drained oi[...]

22 lbf ·ft (30 N·m , 3.1 kgf·m) 3.0 US qt (2.8 ) 19 lbf ·ft (26 N·m , 2.7 kgf·m) (4) (4) rubber seal 108 Engine Oil & Filter Servic ing Your Honda Add Engine Oil: Apply a thin coat of engine oil to the rubber seal ( ) of a new oil f ilter. Install the new oil f ilter and tighten it by hand. Check the condition of the sealing washer on the[...]

− − 109 Engine Oil & Filter Servic ing Your Honda Check that there are no oil leaks. If a torque wrench is not used f or installation, see your Honda dealer as soon as possible to verif y proper assembly. Start the engine and let it idle f or 3 5 minutes. Stop the engine and wait 2 3 minutes. Hold the motorcycle upright and check that the o[...]

110 Coolant Re comme ndation Coolant Servic ing Your Honda Using coolant wit h silicate inhibitors may cause premature wear of water pump seals or blockage of radi ator passages. Using tap wat er may cause engine damage. Your motorcycle’s liquid cooling system dissipates engine heat through the coolant jacket that surrounds the cylinder and cylin[...]

RIGHT SIDE (1) reserve tank (2) UPPER level mark (3) LOWER level mark (4) reserve tank cap (4) (1) (2) (1) (3) 111 Checking & Adding Coolant Coolant Servic ing Your Honda Saf ety Precautions Ref er to on page . Decreasing the concentration of antif reeze to less than 40% will not provide proper corrosion protection. Increasing the concentration[...]

112 Coolan t Replacement Coolant Servic ing Your Honda Saf ety Precautions Ref er to on page . Coolant should be replaced by your Honda dealer, unless you have the proper tools and service data and are m echanically qualif ied. Ref er to the of f icial Honda Service Manual (page ). Remove the reserve tank cap ( ). Always add coolant to the reserve [...]

Removing the radiator cap while the engi ne is hot can cause the coolant to spray out, seriously scalding you. Always let the engine and radiator cool down before removing the radiator cap. 113 Coolant Servic ing Your Honda Y ou & the Environment, Improper d isposal of drained f luid s is harmf ul to the environment . To properly dispose of dra[...]

−− 1/16 3/ 16 in (2 4 mm) RIGHT HANDLEBAR (1) (1) throttle cable boot (2) adjuster (3) lock nut (3) (2) 114 Throttle Freepla y Throttle Servic ing Your Honda Saf ety Precautions Ref er to on page . Inspection Check f reeplay at the throttle grip flange. Freeplay: If necessary, adjust to the specif ied range. Adjustment Slide the throttle cable [...]

115 Throttle Inspection Throttle Servic ing Your Honda Saf ety Precautions Ref er to on page . Check that the throttle assem bly is positioned properly and the securing bolts are tight. Check f or smooth rotation of the throttle f rom f ully open to f ully closed in all steering positions . If there is a problem, see your Honda dealer. 1. 2. 76 ０[...]

LEFT HAND LEBAR (1) clutch lever (1) 116 Clutch Freepla y Clutch System Servic ing Your Honda Saf ety Precautions Ref er to on page . Your motorcycle’s manually activated, wet, multiplate clutch is part of the primary drive system. Proper f reeplay adjustment allows a smooth, gradual engagement when shif ting gears. Improper f reeplay adjustm ent[...]

−− ＋ ＋ − − ＋ − 3/8 13/ 16 in (10 20 mm) LEFT HAND LEBAR (2) (3) ( ( ) ) ( ( ) ) ( 2) upper lock nut (3) upper clutch cable adjuster ( ) increase freeplay ( ) decrease freeplay 117 Clutch System Servic ing Your Honda Inspection Check f reeplay: If necessary, adjust to the s pecif ied range. Upper Adjustment Attempt adjustment with th[...]

＋ ＋ − − ＋ − R IGHT SIDE (4) (5) ( ( ) ) ( ( ) ) ( 4) lower lock nut (5) lower adjusting nut ( ) increase freeplay ( ) decrease freeplay 118 Clutch System Servic ing Your Honda Lower Adjustment If the upper clutch cable adjuster is threaded out near its lim it, or the correct f reeplay cannot be obtained, attempt adjustment with the lowe[...]

119 Other Inspe ctions & Lubrication Clutch System Servic ing Your Honda Start the engine, pull the clutch lever in, and shif t into gear. Make sure the engine does not stall and the motorcycle does not creep. Gradually release the clutch lever and open the throttle. Your motorcycle should move smoothly and accelerate gradually. Lubricate the c[...]

IMR9E- 9HES (NGK) VUH27D (DE NSO) standard spark plug or 120 Spark Plug Recommendation Spark Plugs Servic ing Your Honda Using spark plugs with an improper heat range can cause engine d amage. This motorcycle uses spark plugs that have an iridium coated center electrode. Be sure to observe the f ollowing when servicing the spark plugs. Do not clean[...]

(1) (2) (4) (3) (5) radiator lower mount nut (CBR 600RR only) (6) radiator lower mount bolt (7) radiator upper m ount bolt FRONT (7) (5) (6) (1) radiator fan connector (2) wir e harness clip (3) radiator heat guard (4) brake hose mount bolt (CBR 600RR ABS only) 121 Spark Plug Inspec tion & Replacement Spark Plugs Servic ing Your Honda Saf ety P[...]

FRONT RIGHT FRONT (8) (9) (8) water pipe guar d (9) bolt (10) radiator (11) gromm et (12) hook (12) (10) (11) 122 Spark Plugs Servic ing Your Honda Move the radiator ( ) out of the way and remove the grommet ( ) f rom the hook ( ). Pull the radiator toward the f ront. Remove the water pipe guard ( ) by removing the bolt ( ). Remove the radiator upp[...]

FRONT FRONT (14) (13) (13) igniti on coil connector (14) igniti on coil (15) (15) spark plug wrench 123 Spark Plugs Servic ing Your Honda Disconnect the ignition coil connectors () . Disconnect the ignition coils ( ) from the spark plugs. Clean any dirt f rom around the s park plug bases. U s i n gas p a r kp l u gw r e n c h( ) ,r e m o v e the sp[...]

(16) (16) spark plug gap 124 Spark Plugs Servic ing Your Honda Inspect the electrodes and center porcelain f or deposits, corrosion, or carbon f ouling. If the corrosion or deposits are heavy, replace the plug. Make sure that a 1.0 mm wire-type f eeler gauge cannot be inserted between the spark plug gap ( ). If the gauge f its in the gap, replace t[...]

125 Spark Plugs Servic ing Your Honda Improper ly tightened spark plugs can damage t he engine. If a plug is too loose, a piston may be damaged . If a plug is too tight, t he threads may be d amaged. Reinstall the ignition coils. Connect the ignition coil connectors to the ignition coils as bef ore rem oval. Install the remaining parts in the rever[...]

126 Suspension Servic ing Your Honda Your f ront and rear suspen sion systems use springs, hydraulic damping devices, and linkages (rear only) that suspend your weight and most of the weight of your motorcycle. The spring pre-loads f or your f ront and rear suspension systems adjust the amount of f orce required to begin compression of the spring. [...]

127 Front Suspens ion Adjustment Suspension Servic ing Your Honda Lower spring pre-load and sof ter damping provide a sof ter ride and are usually pref erred f or light loads and smooth roads. Higher spring pre-load and f irmer damping provide a f irmer ride and are recommended f or heavy loads, rough road conditions, and f aster, more challenging [...]

FRONT (1) (1) spring pre-load adjuster 128 Front Suspe nsion Spring Pre-load Suspension Servic ing Your Honda Saf ety Precautions T o Reduce Spring Pre-load (SOFT ): T o Increase Spring P re-load (HARD): Ref er to on page . To adjust to the s tandard position: Turn the adjuster clockwise turns. This is the standard position. Make sure that both f o[...]

FRONT (1) (2) (3) (1) damping adjuster (2) punch mark (3) reference punch mar k 129 Front Suspe nsion Damping Suspension Servic ing Your Honda Saf ety Precautions Ref er to on page . Rebound Damping Make sure that both f ork legs are adjusted to the sam e position. Turn the adjuster counterclockwise approximately turns so that the punch mark ( ) on[...]

(1) (1) damping adjuster (2) punch mark (3) reference punch mar k RIGHT SIDE (3) (2) 130 Suspension Servic ing Your Honda T o Reduce Rebound Damping (SOFT ): T o Increase Rebound Damping (HA RD): Compression Damping For a light load and smooth road conditions, turn the adjuster counterclockwise toward SOFT (S). For a f irmer ride and rough road con[...]

131 Suspension Servic ing Your Honda T o Reduce Compr ession Damping (SOFT ): T o Increase Compr ession Damping (HA RD): To adjust to the s tandard position: Turn the damping adjuster ( ) clockwise until it will no longer turn (lightly seats). This is the f ull hard setting. Turn the adjuster counterclockwise approximately turns so that the punch m[...]

132 Rear Suspens ion Adjustment Suspension Servic ing Your Honda The rear sus pension can be adjusted f or rider (and passenger) weight and riding conditions by changing the spring pre-load and rebound and compression damping. To adjust, use an appropriate pin s panner or see your Honda dealer. The rear shock absorber includes a damper unit that co[...]

(1) (2) LEFT SIDE (1) spring pre-load adjuster (2) pin spanner (3) extension bar 12 3 5 (3) 4 9 10 8 67 133 Rear Suspe nsion Spring Pre -load Suspension Servic ing Your Honda Saf ety Precautions Ref er to on page . The spring pre-load adjuster ( ) has positions f or dif f erent load or riding conditions. Adjust the spring pre-load by turning the sp[...]

(1) (3) (1) damping adjuster (2) punch mark (3) reference punch mar k LEFT SIDE (2) 134 Rear Suspe nsion Damping Suspension Servic ing Your Honda Saf ety Precautions Ref er to on page . Rebound Damping Turn the damping adjuster ( ) clockwise until it will no longer turn (lightly seats). This is the f ull hard setting. To adjust to the s tandard pos[...]

(1) (3) (2) (1) damping adjuster (2) punch mark (3) reference punch mar k LEFT SIDE (CBR 600RR) (2) (1) (3) LEFT SIDE (CBR 600RR ABS) 135 Suspension Servic ing Your Honda T o Reduce Rebound Damping (SOFT ): T o Increase Rebound Damping (HA RD): Compression Damping For a light load and smooth road conditions, turn the adjuster counterclockwise towar[...]

136 Suspension Servic ing Your Honda T o Reduce Compr ession Damping (SOFT ): T o Increase Compr ession Damping (HA RD): To adjust to the s tandard position: Turn the damping adjuster ( ) clockwise until it will no longer turn (lightly seats). This is the f ull hard setting. Turn the adjuster counterclockwise clicks so that the punch mark ( ) on th[...]

(4) (2) (3) (1) (1) adjuster dial (2) brake lever (3) index mark (4) numbers RIGHT HANDLEBAR 137 Front Brake Le ver Adjustme nt Brakes Servic ing Your Honda Saf ety Precautions The hydraulic braking systems on your motorcycle dissipate the heat generated by the f riction of the brake pads on the brake discs as the wheels are slowed. As the brake pa[...]

Honda DOT 4 Bra ke Fluid brake fluid 138 Brake Fluid Recommenda tion Brakes Servic ing Your Honda The recommended brake f luid is Honda DOT 4 Brake Fluid, or any brake f luid of equal quality and perf ormance. Use f resh brake f luid f rom a s ealed container. Be sure to read the label bef ore opening the sealed container. An opened container may b[...]

(1) RIGHT HANDLEBAR (1) UPPER level mark (2) LOWER level mark (2) 139 Fluid L evel Inspection Brakes Servic ing Your Honda Saf ety Precautions Brake f luid can d amage plastic and painted sur f aces. Hand le with care. Ref er to on page . If your inspection indicates a low f luid level, have your Honda dealer add the recommended brake f luid. Wipe [...]

RIGHT SIDE (2) (1) UPPER level mark (2) LOWER level mark (1) 140 Servic ing Your Honda Brakes Place your motorcycle in an upright position on a f irm, level surf ace. Check the f luid level. It should be between the UPPER ( ) and LOWER ( ) level marks. If the level is at or below the LOWER level mark, check the brake pads f or wear (page ). Worn pa[...]

(1) (1) (1) wear indicator grooves LEFT FRON T (Ri ght side simil ar) 141 Brake Pad We ar Brakes Servic ing Your Honda Saf et y Precautions Ref er to on page . Brake pad wear depends upon the severity of usage, the type of riding, and road conditions. Generally, the pads will wear f aster on wet and dirty roads. Inspect the pads at each regular mai[...]

RIGHT REAR (1) cutouts (1) 142 Brakes Servic ing Your Honda Rear Brake Check the cutout ( ) in each pad. If either pad is worn to the cutout, replace both pads as a s et. See your Honda dealer f or this service. 1 ０８／０９／１９ ２０：５４：２６ ３１ＭＦＪ６２０ ０１５１ [...]

Using tires that are excessively worn or improperly inflated can c a u s eac r a s hi nw h i c hy o uc a nb e seriously hurt or killed. Follow all instructio ns in this owner’s manual regarding tire inflation and maintenance. 143 Air Pressure Tires Servic ing Your Honda Saf et y Precautions To saf ely operate your motorcycle, your tires must be t[...]

42 psi (290 kP a , 2.90 kgf/cm ) 36 psi (250 kP a , 2.50 kgf/cm ) rear front 144 Tires Servic ing Your Honda We recommend that you visually check your tires bef ore every ride and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tires might be low. Even tires that are in good condition may lose o[...]

(1) wear indicator (2) wear indicator location mark (2) (1) 145 Inspection Tires Servic ing Your Honda Saf et y Precautions Ref er to on page . Whenever you check the tire p ressures, you should also look f or: Bumps or bulges in the side of the tire or the tread. Replace any tire that has a bump or bulge. Cuts, slits, or cracks in the tires . Repl[...]

0.06 in (1.5 m m) 0.08 in (2.0 m m) front rear 146 Tire Service Lif e Tires Servic ing Your Honda For the best perf ormance, you should replace a tire bef ore the tread depth at the center reaches the f ollowing limits: If the wear indicators are visible, replace the tire immediately as it is no longer saf e. The service lif e of your tires is depe[...]

− ×××× − ×××× − − ×××× ×××× TIRE LABELING EXAMPLE (1) tire identification number (TIN) (1) 147 Tires Servic ing Your Honda DOT This indicates that the tire meets all requirements of the U.S. Department of Transportation. Factory code Tire type code 22 07 Date of manuf acture The last f our digits of the TIN (tire identif ica[...]

148 Tire Repair Tires Servic ing Your Honda If Y ou Have a Flat T ire, Saf et y Precautions A temporary repair can sometim es be made in an emergency situation. However, since a temporary repair may not hold, you must ride very slowly, pref erably without any cargo or passenger, and have the tire replaced or perm anently repaired as soon as possibl[...]

149 Tire Replacement Tires Servic ing Your Honda Saf et y Precautions A permanent repair, such as an internal plug patch, can be made if a tire has only a small puncture in the tread area. With such a repair, you should not exceed 50 mph (80 km/h) f or the f i rst 24 hours, or 80 mph (130 km/h) at any time thereaf ter. In addition, you may not be a[...]

120/70ZR17M/C (58W) 180/55ZR17M/C (73W) DUNLOP Qualifier PTG BRIDGEST ONE BT015F RADIA L F DUNLOP Qualifier PTG BRIDGEST ONE BT015R RADIA L E radial-ply , tubeless front rear type Installing i mproper tires on your motorcycle can affect handling and stability. This ca n cause a crash i n which you can be seriously hurt or killed. Always use the siz[...]

151 Tires Servic ing Your Honda If you have a tire prof essionally replaced at a non-Honda f acility, we recommend that you have the work checked by your Honda dealer. Important Saf ety Reminders Do not install a tube inside a tubeless tire on this m otorcycle. Excessive heat build-up can cause the tube to burst. Use only tubeless tires on this mot[...]

LEFT SIDE (1) side stand spring (1) 152 Side Stand Servic ing Your Honda Saf et y Precautions Ref er to on page . Check the spring f or damage or loss of tension. Check the side stand ignition cut-of f system: Sit on the motorcycle and put the transmission in neutral. Raise the side stand. Start the engine. Pull the clutch lever in. Shif t the tran[...]

153 Drive Chain Servic ing Your Honda An endless (riveted m aster link) chain connects the countershaf t and rear wheel sprockets. The O-ring chain uses rubber rings between the side plates of the pin and roller links to seal in the manuf acturer-installed lubricating grease and keep out moisture and dirt. Under severe usage, or w hen the motorcycl[...]

−− 1 3/ 16 1 9/ 16 in (30 40 mm) LEFT SIDE (1) drive chain (1) 154 Inspection Drive Chain Servic ing Your Honda Saf et y Precautions Ref er to on page . Check slack in the lower drive chain ( ) run midway between the sprockets. Drive chain slack should allow the f ollowing vertical movement by hand: damaged rollers dry or rusted links kinked or[...]

worn sprocket teeth REPLACE damaged sprocket teeth REPLACE normal sprocket teeth GOOD 155 Drive Chain Servic ing Your Honda Use of a new chain with worn sprockets will cause rapid chain wear. Inspect the f ront and r ear wheel sprocket teeth f or exces sive wear or damage. If necessary, have your Honda dealer replace a worn sprocket. Replace the dr[...]

−− 1 15/ 16 in (50 mm) 1 3/ 16 1 9/ 16 in (30 40 mm) LEFT SIDE (1) chain adjustment plate (2) red zone (2) (1) 156 Adjustment Drive Chain Servic ing Your Honda Saf et y Precautions Wear Inspection The bottom part of the f rame m ay be damaged by excessive drive chain slack of more than: Drive chain slack should be checked and adjusted, if neces[...]

(1) (2) (3) (5) (4) RIGHT SIDE (1) rear axl e nut (2) drive chai n lock nut (3) drive chai n adjusting bolt (4) chain adjusting plate (5) scale graduati ons 157 Drive Chain Servic ing Your Honda Place the motorcycle on its side stand with the transmission in neutral and the ignition switch OFF. Loosen the rear axle nut ( ). Loosen the drive chain l[...]

−− 83 lb f·ft (113 N·m , 11.5 kg f·m) 1 3/ 16 1 9/ 16 in (30 40 mm) 158 Drive Chain Servic ing Your Honda Recheck drive chain slack (page ). Tighten the drive chain adjusting bolts lightly by turning it counterclockwise, then tighten the drive chain lock nuts by holding the drive chain adjusting bolts with a wrench. If a torque wrench is not[...]

159 Lubrication Drive Chain Servic ing Your Honda Saf et y Precautions Ref er to on page . Commercial chain lubricants not designed f or motorcycle drive chains may contain solvents which could damage the O-rings. Lubricate every 500 miles (800 km) or sooner if chain appears dry. Lubricant: Pro Honda HP chain Lube or an equivalent chain lubricant d[...]

− RK525ROZ6 DID525HV or 160 Removal, Cleaning & Replacement Drive Chain Servic ing Your Honda Saf et y Precautions Clean the side surf aces of the chain with a dry cloth. Use a high f lashpoint solvent such as kerosene not gasoline. Do not brush the rubber O-rings. Brushing will damage them. Use of a solvent may also damage the O-rings. Inspe[...]

161 WARNING: Wash your hands af ter handling. Battery Servic ing Your Honda Y our batter y is a maintenance-f r ee type and can be permanently d amaged if the cap strip is removed. Batte ry Charging, Batter y Storage, Your motorcycle has a maintenance-f ree type battery. You do not have to check the battery electrolyte level or add dis tilled water[...]

The battery gi ves off explosive hydrogen gas during normal operation. A spark or flame can cause the battery to explode with enough force t o kill or seri ously hurt you. Wear protecti ve clothing and a face shield, or h ave a skilled mechanic do the battery maintenance. 162 Batter y Storage Battery Servic ing Your Honda Saf et y Precautions Batte[...]

− ＋ − ＋ (1) UNDER FRONT SEAT (3) (2) (4) (1) ring (2) rubber band (3) negative ( ) terminal lead (4) positive ( ) term inal lead (5) batt ery (5) 163 Battery Servic ing Your Honda The battery is located in the battery box below the f ront seat. Pull the battery ( ) out of the battery box. Disconnect the negative ( ) terminal lead ( ) f rom [...]

＋ − 164 Battery Servic ing Your Honda Charge the battery (see f ollowing section), unless you have been riding regularly. Store your battery in an eas y-to-reach location of f the f loor, in an area protected f rom f reezing temperatures and direct sunlight. Clean the battery box af ter removing the battery f or storage. D ry the battery box an[...]

(1) ‘‘tr ickl e’’ charger (1) 165 Battery Charging Battery Servic ing Your Honda Saf et y Precautions We recommend using a ‘‘trickle’’ charger ( ) f or home charging. These units can be lef t connected f or long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the t[...]

− − − − 166 General Reco mmendations Appearance Care Servic ing Your Honda Saf et y Precautions Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identif ies you as an owner who values your motorcycle. A clean motorcycle is also easier to inspect and service. Ref er to on page . To clean your [...]

(1) air intake (1) 167 Appearance Care Servic ing Your Honda High pressur e water (or air) can damage certain parts of your motorcycle. We recommend the use of a garden hose to wash your motorcycle. High pressure washers (like those at coin- operated car washes ) can damage certain parts of your motorcycle. Af ter cleaning, inspect f or damage, wea[...]

168 Washing Your Motorcycle with a Mild Detergent Appearance Care Servic ing Your Honda Saf et y Precautions Ref er to on page . Rinse your motorcycle thoroughly with cool water to remove loose dirt. Fill a bucket with cool water. Mix in a mild, neutral detergent, such as dis h washing liquid or a product made especially f or was hing motorcycles o[...]

169 Spray Cleaning Your M otorcycle Appearance Care Servic ing Your Honda Saf et y Precautions Af ter washing, rinse your motorcycle thoroughly with plenty of clean water to remove any residue. Detergent residue can corrode alloy parts. Dry your motorcycle with a chamois or a sof t towel. Leaving water on the surf ace to air dry can cause dulling a[...]

Apply a spray cleaner/polish and wipe the paint, chrome, glass, and cl ear plastic. Dust and fingerprint smudges. Light road grime. Spray any di fficult-to-reach or very dirty areas with a spray cl eaner/degreaser. Rinse and dry. Apply a spray cleaner/polish and wipe wi th a non-abrasi ve cloth. Use a spray cl eaner/degreaser. If necessary, rub wit[...]

171 Painted Aluminum Wheel Maintenance Clean the Ma tte Painted Surf a ce Appearance Care Servic ing Your Honda Saf et y Precautions Saf et y Precautions Ref er to on page . Aluminum may corrode f rom contact with dirt, mud, or road salt. Clean the wheels af ter riding through any of these substances. Use a wet sponge and mild detergent. Avoid stif[...]

172 Exhaust Pipe and M uf f ler Maintenance Appearance Care Servic ing Your Honda Saf et y Precautions To remove mud or dust, use a wet sponge and a liquid kitchen abrasive, then rinse well with clean water. Dry with chamois or a sof t towel. The exhaust pipe and muf fler are stainless steel but may become stained by mud or dust. Ref er to on page [...]

173 Finishin g Touches Appearance Care Servic ing Your Honda Saf et y Precautions If a surf ace on your motorcycle is chipped or scratched, your Honda dealer has touch- up paint to match your motorcycle’s color. Be sure to use your motorcycle’s color code (page ) when you buy touch-up paint. If the f rame has a chip that exposes the metal, f ir[...]

174 Servic ing Your Honda ０８／０９／１９ ２０：５８：１０ ３１ＭＦＪ６２０ ０１８３ [...]

175 Tips Tips Here’s a f ew helpf ul tips on how to store and transport your Honda, and how to be an environmentally responsible motorcycle owner. ........................... Storing Your Honda . .......... Transporting Your Motorcycle . ..................... You & the Environment . 176 179 180 ０８／０９／１９ ２０：５８：１[...]

176 Preparat ion f or St orage Storin g Your Hon da Tips Saf et y Precautions Hond a Motorcycle W inter Storage Guide, If you won’t be riding f or an extended period, such as during the winter, thoroughly inspect your motorcycle and correct any problem bef ore s toring it. That way, needed repairs won’t b e f orgotten and it will be easier to g[...]

− 177 Storin g Your Hon da Tips To prevent rusting in the cylinders, perf orm the f ollowing: Remove the ignition coil connectors and ignition coils f rom the s park plugs. Using tape or string, secure the connectors to any convenient plastic body part so that they are positioned away f rom the spark plugs. Remove the battery and charge it f ully[...]

178 Removal f rom Storage Storin g Your Hon da Tips Saf et y Precautions Inf late the tires to their recommended pressures (page ). Store your motorcycle in an unheated area, f ree of dampness , away f rom sunlight, with a minim um of daily temperature variation. Ref er to on page . Uncover and clean your motorcycle. If your motorcycle has been sto[...]

179 Transporting Your Motorcycle Tips If your motorcycle needs to be transported, it should be carried on a motorcycle trailer, or a truck or trailer with a f latbed area. Do not tow your motorcycle, as towing can seriously damage the transmission. When contacting a towing or transporting service, be sure to ask if they have a f latbed area, a load[...]

180 Choose Sensible Cleaners. Recycle Wastes. You & the Environment Tips Owning and riding a motorcycle can be enjoyable, but you must do your part to protect nature. Following are tips on how you can be an environmentally responsible motorcycle owner. Use a biodegradable detergent when you wash your motorcycle. Avoid aerosol spray cleaners tha[...]

181 Taking Care of the Unexpected Tak ing Care of the Unex pected This section dis cusses the mo re common problems that can occur with your motorcycle while you’re riding. It tells you how to evaluate each problem and what actions you can take to try to resume riding. If the problem cannot be saf ely solved, this s ection also gives instructions[...]

182 General Guidelines Taking Care of the Unexpected Tak ing Care of the Unex pected Should you ever have a problem while riding, please f ollow these guidelines: Always put personal saf ety f irst. Take time to asses s the situation and your options bef ore deciding what to do. If the problem is relatively minor and you have the tools, supplies , [...]

− − 183 If Your Engine Qui ts or Won’t Start Tak ing Care of the Unex pected Start er motor doesn’t oper ate Start er motor works, but the engine won’t st art Proper operation and maintenance can prevent starting and engine perf ormance problems. In many cases, the cause of the problem may be a simple operational oversight. If you have a [...]

SYMPTOM : WHAT TO DO POSSIBLE CAUSE igniti on switch OFF Turn the ignition switch ON. transmi ssion not in neutral Shift into neutr al. side stand down ( when transmi ssion not in neutral) Put the tr ansmissi on in neutral or raise the si de stand and pul l the cl utch lever in. blown fuse Replace wi th a new fuse of the sam e rating (page ). batte[...]

WHAT TO DO POSSIBLE CAUSE SYMPTOM : weak battery Charge the battery (page ). If charging doesn’t help, see your H onda dealer. loose battery cables loose or unconnected igniti on coil connectors and igniti on coils Tighten the battery terminal bolts. Install the ignition coil connectors and igniti on coils securely. If the engi ne still won’ t [...]

WHAT TO DO POSSIBLE CAUSE SYMPTOM : Raise the side stand. Star t again. SYMPTOM : POSSIBLE CAUSE WHAT TO DO side stand down blubbers (ri ch fuel mixture) See your Honda dealer. See your Honda deal er. runs erratical ly, misfi res May damage catalytic converter. low oil pressure Check the low oil pressure indicator . Refer to page . overheating Chec[...]

WHAT TO DO POSSIBLE CAUSE SYMPTOM : sooty exhaust ( rich fuel mixtur e) detonates or pi ngs under load See your Honda deal er. If applicable, switch to the recommended octane gasoline (page ) or change your brand of gasoline. If the pr oblem persists, see your Honda dealer. See your Honda deal er. pre-i gnition (runs on after igniti on switched OFF[...]

188 If Y ou Have a Flat T ire Tak ing Care of the Unex pected A f lat tire is always unwelcome, especially if you are f ar f rom help. If you think you are losing air, or you hit a pothole or hard object, pull s af ely to the side of the road so you can inspect the tires and assess the situation. (Be sure to park on a f irm, level surf ace and use [...]

Riding your motorcycle with a temporary tire repair can be risky. If the temporary repair fail s, you can c rash and be seriously injured or killed. If you must ride with a temporary tire repair, ride slowly and carefully and do not exceed 30 m p h( 5 0k m / h )u n t i l t h et i r ei s permanently repaired or replaced. 189 Types of Temporary Repai[...]

190 Should You Repair or Replace a Tire? If Y ou Have a Flat T ire Tak ing Care of the Unex pected Inf late the tire: Plug the hole: Tubeless tires have some self -sealing ability if they are punctured and the result is usually just a slow leak. If this is the case, you can try inf lating the tire to see if it will hold air pressure. If you can see[...]

RIGHT SIDE (3) (4) (2) (1) (2) (1) wheel speed sensor (CBR 600RR ABS only) (2) bolts (CBR 600RR ABS only) (3) caliper fixing bolts (4) brake calip er 191 Emergency F ront Wheel Removal/Installa tion If Y ou Have a Flat T ire Tak ing Care of the Unex pected Saf et y Precautions Ref er to on page . We recommend wheel removal be done only by your Hond[...]

RIGHT FRONT (5) axle pinch bolts (6) front axle bolt (6) (5) 192 If Y ou Have a Flat T ire Tak ing Care of the Unex pected Loosen the right and lef t axle pinch bolts ( ) and remove the f ront axle bolt () . Avoid getting grease, oil, or dirt on the disc or pad surf aces. Any contamination can cause poor brake perf ormance or rapid pad wear af ter [...]

LEFT FRONT (5) (7 ) (5) axle pinch bolts (7) front axle shaft 193 If Y ou Have a Flat T ire Tak ing Care of the Unex pected Remove the f ront axle shaf t ( ), wheel and side collars. Avoid pressing the brake lever when the wheel is of f the motorcycle. This will f orce the caliper pistons out of the cylinders. The result will be loss of brake f lui[...]

16 lbf ·ft (22 N·m , 2.2 kgf·m) 44 lbf ·ft (59 N·m , 6.0 kgf·m) 33 lbf ·ft (45 N·m , 4.6 kgf·m) LEFT FRONT (1) end of axl e shaft (2) surface of fork leg (3) front fork spacers (2) (1) (3) 194 If Y ou Have a Flat T ire Tak ing Care of the Unex pected Tighten the axle pinch bolts on the lef t f ork leg to the specified torque: Tighten the f[...]

(5) (5) (4) (4) brake disc (5) brake caliper body 195 If Y ou Have a Flat T ire Tak ing Care of the Unex pected Visually check that the clearances between each surf ace of the brake disc and the brake caliper body (not the brake pads) are sym metrical. If the clearances are not symm etrical, loosen the lef t axle pinch bolts and pull the lef t f or[...]

16 lbf ·ft (22 N·m , 2.2 kgf·m) 196 If Y ou Have a Flat T ire Tak ing Care of the Unex pected If a torque wrench was not used f or installation, see your Honda dealer as soon as possible to verif y proper assembly. Improper assembly may lead to loss of braking capability. Tighten the axle pinch bolts on the right f ork leg to the specified torqu[...]

RIGHT REAR (1) (2) (1) rear axle nut (2) drive chain l ock nut (3) drive chain adj usting bolt (7) right chain adj ustment plate (7) (3) 197 Emergency Rea r Wheel Removal/Installa tion If Y ou Have a Flat T ire Tak ing Care of the Unex pected Saf et y Precautions Ref er to on page . We recommend wheel removal be done only by your Honda dealer or an[...]

LEFT REAR (2) drive chain l ock nut (3) drive chain adj usting bolt (4) drive chain (5) rear axle shaft (6) left chain adjustment plate (6) (4) (2) (3) (5) 198 If Y ou Have a Flat T ire Tak ing Care of the Unex pected Support the motorcycle securely, raise the rear wheel of f the ground. Loosen the rear axle nut ( ). Loosen the drive chain lock nut[...]

199 If Y ou Have a Flat T ire Tak ing Care of the Unex pected Remove the rear axle s haf t ( ), rear wheel, lef t chain adjustment plate ( ), right chain adjustment plate ( ), rear brake bracket and side collars from the swingarm. To avoid damage to the brake hose during removal, support the caliper assembly so that it doesn’t hang f rom the hose[...]

83 lb f·ft (113 N·m , 11.5 kg f·m) (1) lug (2) slot (3) swingar m (1) (2) (3) RIGHT REAR 200 If Y ou Have a Flat T ire Tak ing Care of the Unex pected Make sure that the lug ( ) on the rear brake bracket is positioned in the slot ( ) on the swingarm ( ). Insert the rear axle sh af t f rom the lef t side, through the lef t swingarm, w heel hub an[...]

201 If Y ou Have a Flat T ire Tak ing Care of the Unex pected Af ter installing the wheel, apply the brake pedal several tim es, then recheck the disc f or caliper holder to disc clearance. Do not operate the motorcycle without adequate clearance. If a torque wrench was not used f or installation, see your Honda dealer as soon as possible to verif [...]

202 If Your Engine Overheats Tak ing Care of the Unex pected Continuing to rid e with an overheated engine can cause serious engine damage. A steaming engine indicates a coolant leak. Shut the engine of f and wait until the steaming stops. Look f or a leak, but don’t touch the engine or radiator system. Let everything cool of f f irst. Normally, [...]

203 If Your Engine Overheats Tak ing Care of the Unex pected If the reserve tank is low or empty, don’t ride without adding coolant (page ). Af ter adding coolant, turn the engine on and check the temperature meter. If the temperature doesn’t drop, do not ride. The engine needs repair. Transport your motorcycle to a Honda dealer (page ). If the[...]

204 If the Low Oil Pressure Indicator L ights Tak ing Care of the Unex pected Continuing to rid e with low oil pressure can cause serious engine damage. If you check your engine oil level regularly, you should never see the low oil pressure indicator while riding. Normally, it will only light momentarily when you turn the ignition switch ON. Occas [...]

30A 10A, 20A 10A, 20A, 30A main fus e other fuses CBR600RR: CBR600RR ABS: 205 If a Fuse Blows Tak ing Care of the Unex pected All of the electrical circuits on your motorcycle have f uses to protect them f rom damage caused by excess current f low (short circuit or overload). If something electrical on your motorcycle stops working, the f irst thin[...]

UNDER FRONT SEAT (1) MAIN FUSE (2) (3) (5) (4) (4) blown fuse (1) main fuse (2) wir e connector (3) starter magnetic switch (5) spare main fuse 206 If a Fuse Blows Tak ing Care of the Unex pected Mai n Fuse Ac cess: Reconnect the wire connector. To access t he main f us e ( ), disconnect the wire connector ( ) of the starter magnetic switch ( ). Pu[...]

(9) (7) (6) tabs (7) fuse box cover (9) spare fuses (6) UNDER FRONT SEAT 207 If a Fuse Blows Tak ing Care of the Unex pected Circuit Fuse Access: Replacing a f use wit h one that has a higher rating great ly increases the chance of d amage to the electrical system. Release the tabs ( ), then remove the f use box cover ( ). To check or replace a cir[...]

CIRCUIT FUSE (8) (8) blown fuse 208 If a Fuse Blows Tak ing Care of the Unex pected If you do not have a spare f use and you cannot ride the motorcycle without f ixing t h ep r o b l e m ,t a k eaf u s eo f t h es a m er a t i n g or a lower rating f rom one of the other circuits that you can do without temporarily. If you replace a blown f use wit[...]

209 If You Crash Tak ing Care of the Unex pected T ransporting Y our Motorcycle, Personal saf ety is your f irst p riority af ter a crash. If you or anyone else has been injured, take time to asses s the severity of the injuries and whether it is saf e to continue riding. Call f or emergency assistance if needed. Also f ollow applicable laws and re[...]

(1) key number plate (1) 210 If You Lose Your Key Tak ing Care of the Unex pected Be sure to record your key number in the Quick Ref erence section at the rear of the manual. You’ll need this number to have a duplicate key made. A lost key won’t be a problem if you take preventative action. Store one duplicate key in a saf e place at home and c[...]

211 If Your Battery Is Low (or Dead) Tak ing Care of the Unex pected Jump starting is not recommended, especially if you use an automobile battery. The greater amperage of an automobile battery when the car engine is running can damage your motorcycle’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or[...]

212 Tak ing Care of the Unex pected ０８／０９／１９ ２１：０２：４２ ３１ＭＦＪ６２０ ０２２１ [...]

213 Technical Inf ormatio n Technic al Inf or mation This section contains dimensions, capacities, and other technical data, plus inf ormation on government requirements and how to break-in your motorcycle. ......................... Vehicle Identif ication . ..................................... Specif ications . ........................... Break-i[...]

(1) VIN (1) LEFT SIDE 214 Serial Numb ers Vehicle I dentif icatio n Technic al Inf or mation The VIN and engine serial number are required when you register your motorcycle. They may also be required when ordering replacement parts. You may record these numbers in the Quick Ref erence section at the rear of this manual. The VIN (vehicle identif ica[...]

RIGHT SIDE (3) engine number (2) (2) VIN RIGHT SIDE (3) 215 Vehicle I dentif icatio n Technic al Inf or mation The engine number ( ) is stamped on the top of the crankcase. 3 ０８／０９／１９ ２１：０２：５７ ３１ＭＦＪ６２０ ０２２４ [...]

(1) color label UNDER REAR SEAT (1) 216 Color Label & Code Vehicle I dentif icatio n Technic al Inf or mation The color code is helpf ul when ordering replacement parts. Y ou may record the color and code in the Quick Reference section at the rear of this manual. The color label ( ) is attached on the rear f ender under the rear seat. Remove th[...]

79.1 in (2,010 m m) 27.0 in (685 m m) 43.5 in (1,105 m m) 53.9 in (1,370 m m) 5.3 in (135 m m) overall length overall width overall height wheelbase ground clearance Dime nsions 217 Specif ications Technic al Inf or mation ０８／０９／１９ ２１：０３：１０ ３１ＭＦＪ６２０ ０２２６ [...]

premi um unlea ded gasol ine, pump octa ne number of 91 or higher API Service Classification SG or higher except oils labe led as energy conse rving on the circ ular API servi ce label, SAE 10W-30, JASO T 903 st andard MA, Pro Honda GN4 4-strok e oil (USA & Canada ) or Honda 4- strok e oil (Cana da only ), or an equival ent motorc ycle oil 2.9 [...]

×× ± −− opera tor, one pass enger 12.2 : 1 2.64 1.67 in (67.0 42.5 m m) 36.5 cu-in (599 cm ) ride r, passenge r, all cargo and acce ssorie s 366 lbs (166 kg ) IMR9E- 9HES (NGK) 375 lbs (170 kg ) VUH27D (DE NSO) 1,400 100 rp m or no adjustment 0.011 in (0.28 mm) 0.008 in (0.20 mm) 0.031 0.035 in (0.80 0.90 mm) USA : Canada : passenger capacit[...]

2.111 2.750 2.000 1.666 1.444 1.304 1.208 2.625 42 teeth chain DID525H V RK525ROZ6 16 teeth or driv e (front) sproc ket: driven (rear wheel) sprocket: prim ary reduction gear ratio, 1st 2nd 3rd 4th 5th 6th final reduction standard sprocket sizes final drive Power Transmission 220 Specif ications Technic al Inf or mation ０８／０９／１９ ?[...]

23°55’ 3.9 in (98 m m) 120/70ZR17M/C (58W) 42 psi (290 kP a , 2.90 kgf/ cm ) 36 psi (250 kP a , 2.50 kgf/ cm ) 180/55ZR17M/C (73W) radi al-ply, tubel ess DUNLOP Qualifier PTG BRIDGEST ONE BT015F RADIAL F DUNLOP Qualifier PTG BRIDGEST ONE BT015R RADIAL E caster trail tire size, front tire pressur e, rear (cold) tire pressur e, front (cold) tire s[...]

− − − − LED 12V 55W 12V 21/ 5W 12V 21W LED LED 12V 8.6 A h 0.38 kW/ 5,000 rpm 0.34 kW/ 5,000 rpm (2 bulbs) (rear) (front) CBR600RR: CBR600RR ABS: battery generator turn signal lights brake/tail light headlight pos ition light license li ght Electrical Lights 222 Specif ications Technic al Inf or mation ０８／０９／１９ ２１：?[...]

30A 22 lbf·ft (30 N·m , 3.1 kgf·m) 19 lbf·ft (26 N·m , 2.7 kgf·m) 44 lbf·ft (59 N·m , 6.0 kgf·m) 33 lbf·ft (45 N·m , 4.6 kgf·m) 16 lbf·ft (22 N·m , 2.2 kgf·m) 83 lbf·ft (113 N·m , 11.5 kgf·m) 10A, 20A 10A, 20A, 30A main other fuses engine oil drain bolt engine oil filter front wheel axle bolt front wheel caliper fixing bolts front[...]

224 Break-in Guide lines Technic al Inf or mation Help assure your motorcycle’s f uture reliability and perf ormance by paying extra attention to how you ride during the f irst 300 miles (500 km). During this period, avoid f ull-throttle starts and rapid acceleration. ０８／０９／１９ ２１：０４：２６ ３１ＭＦＪ６２０?[...]

(2) (1) (2) vehicle emission control inform ation label (Canada only) (1) vehicle emission control inform ation label UNDER REAR SEAT 225 Exhaust Emission Requirem ents Emission Control Systems Technic al Inf or mation The U.S. Environmental Protection Agency (EPA), the Calif ornia Air Resources Board (CARB), and Environment Canada (EC) require tha[...]

226 Emission Control Systems Technic al Inf or mation Warranty Complianc e Source of Exhaust Em issions Noise Emission Requirements Compliance with the terms of the Distributor’s Warranties f or Honda Motorcycle Emission Control Systems is necessary in order to keep the emissions system warranty in ef f ect. (USA only) The combustion process prod[...]

227 Emission Control Systems Technic al Inf or mation Ignition Timing Control System PGM-FI System Exhaust Emission Control System The system constantly adjusts the ignition timing, reducing the amount of HC, CO and NOx produced. The PGM-FI system uses dual sequential f uel injection. It has f our subsystems: Air Intake, Engine Control, Fuel Contro[...]

228 Secondary Air I njection Sys tem Evaporative Emission Control System (Calif ornia only) Technic al Inf or mation Emission Control Systems Oxid ation Catal yt ic Converter The secondary air injection s ystem introduces f iltered air into the exhaus t gases in the exhaust port. The s econdary air injection system helps improve emission control pe[...]

229 Problems That May Af f ect Motorcycle Exhaust Emissions Crankcase Emission Control System Emission Control Systems Technic al Inf or mation If you are aware of any of the f ollowing symptoms, have the vehicle inspected and repaired by your authorized Honda motorcycle dealer. Symptoms: Hard starting or s talling af ter starting Rough idle Misf i[...]

230 Noise Emission Control System Emission Control Systems Technic al Inf or mation Removal of , or puncturing the muf f ler, baf f les, header pipes or any other component which conducts exhaust gases. Removal of , or puncturing of any part of the intake system. Lack of proper maintenance. Replacing any moving parts of the vehicle, or parts of the[...]

231 Emission Control Systems Fuel Permeation Emis sion Control System Technic al Inf or mation This vehicle complies w ith the Fuel Permeation Emission Control regulations of the U.S. Environmental Protection Agency (EPA), the Calif ornia Air Resources Board (CARB), and Environment Canada (EC). The f uel tank, f uel hoses, and f uel vapor charge ho[...]

232 Catalytic Converter Technic al Inf or mation This motorcycle is equipped with an oxidation catalytic converter. The catalytic converter contains precious metals that serve as catalysts, prom oting chemical reactions to convert the exhaust gasses without af f ecting the metals. The catalytic converter acts on HC and CO. A replacement unit must b[...]

233 Oxygenated Fu els Technic al Inf or mation Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively ref erred to as oxygenated f uels. To meet clean air standards, s ome areas of the United States and Canada use oxygenated f uels to help reduce emissions. If you use an oxygenated f uel, b[...]

234 Oxygenated Fu els Technic al Inf or mation Oxygenated f uels can damage paint and plastic. Damage caused by spilled f uel is not covered by warranty. Fuel system damage or perf ormance problems resulting from the use of an oxygenated f uel containing more than the percentages of oxygenates mentioned above are not covered under warranty. Oxygena[...]

235 Consumer Inf orma tion Consume r Information This section contains inf ormation on your warranty and how to get an of f icial Honda Service Manual. ........................... Authorized Manuals . ............................ Warranty Coverage . ................................ Warranty Service . ............................... Contacting Honda[...]

＊ ＊ $60.00 $48.00 $16.00 61MFJ02 61CM002 31MFJ620 2009 C BR600RR /A Ser vice Manual Common Service Manual 2009 C BR600RR/A Owner’s Manual Publication Item No. Description Price Each P r i ces ar e subj ec t t o c hange w i t hout not i ce a nd w i thou t i ncur r i ng obl ig ati on. 236 Authorized Manuals Consume r Information The Service Man[...]

＊ ＊ −− Prices are subject to change without notice and without incur ring obligation. Orders are mailed within 10 days. Pleas e allow adequate time for delivery. Item Description Publication Item No. Total Price Price Each Qty. Handling Charge Grand Total $3.75 Sub Total Purchaser’s Sales Tax Mich. ad d 6 % Calif. add 7.25 % 237 Order On-[...]

− NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Customer Name Attention Zip Code State City Daytime Telephone Number Check here if your billing a ddress i s different fro m the shipping address shown above. Check or money order enclosed payable to[...]

239 Warranty Coverage Consume r Information Your new Honda is covered by these warranties: Motorcycle Limited Warranty Emission Control System Warranty Noise Control Warranty There are responsibilities, res trictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of [...]

240 Warranty Service Consume r Information Please rem ember that r ecommended maintenance interval servicing is not included in your warranty coverage. Additionally, your warranty does not apply to the normal wear of items (such as brakes, tires, etc.). If you believe you have a problem with your motorcycle, call the service department of your Hond[...]

241 Consume r Information Contac ting Honda Your owner’s manual was written to cover most of the questions you might ask about your Honda. Any questions not answered in the owner’s manual can be answered by your Honda dealer. If your dealer doesn’t have the answer right away, they will get it f or you. Motorcycle Division, American Honda Moto[...]

242 Consume r Information Your Ho nda Dealer Once you purchase your new Honda, get f amiliar with the organization of your Honda dealer so you can utilize the f ull range of services available. The service department is there to p erf orm regular maintenance and unexpected repairs. It has the latest available service inf ormation f rom Honda. The s[...]

243 Consume r Information The Honda Rider’s Club ( USA only) www.hrca.hond a. com. You may be eligible f or a Honda Rider’s Club of America (HRCA) membership with the purchase of your new Honda. You can log on to the HRCA Clubhouse website f or details at ０８／０９／１９ ２１：０６：１８ ３１ＭＦＪ６２０ ０２５[...]

244 Reporting Saf ety D ef ects (USA only) Consume r Information http://www.saf ercar.gov http://www.saf ercar.gov. If you bel ieve that your vehicl e has a def ect which could cause a cras h or could cause inj ury or death, you should immediately in f orm the Natio nal Highway Traf f ic Saf ety Ad ministration (NHTSA) in ad dition to n otif ying A[...]

245 Consume r Information ０８／０９／１９ ２１：０６：２４ ３１ＭＦＪ６２０ ０２５４ [...]

246 Table of Contents Table of Contents .................. MOTORCYCLE S AFETY . 1 ....... I NSTRUMENTS & CONTROLS . 9 The f ollowing presents the contents of each section of your owner’s manual. ................ Important Saf ety Inf ormation . ................. Accessories & Modif ications . .......................................... Saf[...]

247 Table of Contents Table of Contents ............................... BEFORE RIDING . 41 ..... BASIC OPERATION & RIDING . 51 ........................ Are You Ready to Ride? . ...... Is Your Motorcycle Ready to Ride? . ...................... Load Limits & Guidelines . .............................. Protective Apparel . ....................[...]

248 Table of Contents Table of Contents ........... SERVICING YOUR HONDA . 71 Service Procedures Bef ore Y ou Service Y our Honda Service Preparat ions ............ The Importance of Maintenance . ................................ Maintenance Saf ety . ............................. Periodic Maintenance . ........................... Maintenance Sched[...]

249 Table of Contents Table of Contents ..................................................... TIPS . 175 TAKING CARE OF THE ................................. UNEXPECTED . 181 ............................. General Guidelines . . If Your Engine Quits or Won’t Start . ...................... If You Have a Flat Tire . .................. If Your Engine[...]

250 Table of Contents Table of Contents ..... TECHNICAL INFORMATION . 213 ...... CONSUMER INFORMATION . 235 ................. TABLE OF CONTENTS . 246 ................................................ INDEX . 252 QUICK REFERENCE ......................... Vehicle Identif ication . ..................................... Specif ications . ...............[...]

251 Table of Contents ０８／０９／１９ ２１：０７：４４ ３１ＭＦＪ６２０ ０２６０ [...]

252 Index Index A B C ............................................... acces sories . 5 .................................. air pressure, tires . 143 ............... American Honda, contacting . 241 ................................. apparel, protective . 42 ................................... appearance care . 166 .............................. autho[...]

253 Index Index D E (cont’d) ..................... emission control systems . 225 damping, suspension, ................................................. f ront . 129 ................................................... rear . 133 ...................... def ects, reporting saf ety . 244 ..................................... digital clock . 19, 32 d[...]

254 Index Index G H F engine, ............................................... f looded . 55 ................................ low oil pressure . 204 ............................................. number . 215 ..................................................... oil . 100 .......................................... overheats . 202 ....................[...]

255 Index Index L K I Honda, ........................................ contacting . 241 ................................................ dealer . 242 ..................................... Rider’s Club . 243 ................................. service manual . 236 ............................................. horn button . 38 ........................[...]

256 Index Index O P M N maintenance, .......................... component locations . 87 ......................................... importance . 74 .............................................. periodic . 78 ................................................. record . 85 .................................................. saf et y . 75 ...............[...]

257 Index Index S R (cont’d) ................................. pre-ride inspection . 45 .......................... problems, unexpected . 181 .................................. protective apparel . 42 saf et y, ........................ important precautions . 76 .................................................... labels . 7 .....................[...]

258 Index Index ......................................... shif ting gears . 57 ............................................. side stand . 152 . side stand ignition cut-of f system . 53, 152 ............................................ spark knock . 97 ........................................... spark plugs . 120 ....................................[...]

259 Index Index W V T warranty, ........................................... coverage . 239 ........................................... extended . 239 .............................................. service . 240 .................... washing your motorcycle . 168 ............................................ weight limit . 49 wheels, .................[...]

How to Avoid Costl y Repai rs Quick Ref erence Qui ck Ref erence The f ollowing is a brief , but important collection of inf ormation you need to know about your Honda. You’ll also f ind space to record important notes. The engine of your Honda can be the most expensive component to repair. Proper maintenance, especially the use of the recommende[...]

Quick Ref erence Qui ck Ref erence VIN Engine No. Ignition Key No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. ０８／０９／１９ ２１：０８：３５ ３１ＭＦＪ６２０ ０２７０ [...]

4.76 US g al (18.0 ) 366 lbs (166 kg ) 375 lbs (170 kg ) Canada Quick Ref erence Qui ck Ref erence Schedule d Maintena nce Pre-ride Inspec tion Periodic Check s Fuel /Cap acity Initial: 600 miles (1,000 km) Regular: eve ry 4,000 miles (6,400 km) Check th e f ollowi ng it ems each time bef ore you ride (page ): tire s & whee ls, cha in, le aks, [...]

DUNLOP Qualifier PTG BRIDGEST ONE BT015F RADIAL F 120/70ZR17M/C (58W) 180/55ZR17M/C (73W) DUNLOP Qualifier PTG BRIDGEST ONE BT015R RADIAL E 36 psi (250 kP a , 2.50 kgf/ cm ) 42 psi (290 kP a , 2.90 kgf/ cm ) radi al-ply, tubel ess IMR9E- 9HES (NGK) VUH27D (DE NSO) 30A 10A, 20A, 30A 10A, 20A CBR60 0RR: CBR600R R ABS: Quick Ref erence Qui ck Ref eren[...]

− − − − Quick Ref erence Qui ck Ref erence These symbols are used in Controls & Features section: SYMBOL SEE PAGE COMPONENT START button HI headlight dimmer switch LO headlight dimmer switch turn signal switch horn button RUN engine stop switch OFF engine stop switch 36 36 36 37 37 37 38 ０８／０９／１９ ２１：０９：０?[...]