Honeywell ST 3000 manual

Honeywell Process Solutions ST 3000 Smart Transmitter Release 300 and Smart Field Communicator Model STS103 User’s Manual 34-ST-25-14 6/08[...]

ii ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 Copyright, Notices, and Trademarks © Copyright 2008 by Honeywell Inc. June 2008 While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warrant ies of merchantability and fitness for a particular purpose and makes no express wa r[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual iii About This Publication This manual is intended as a detailed “how to” reference for installing, piping, wiring, configuring, starting up, operating, maintaining, calibrating, and servicing Honeywell’s family of Release 300 Series 100 and Series 900 ST 3000 ® Smart Transmitters[...]

iv ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 References Publication Title Publication Number Binder Title Binder Number Smart Field Communicator Model STS103 Operating Guide 34-ST-11-14 ST 3000 Smart Transmitter Series 100 and Series 900 Release 300 Installation Guide 34-ST-33-39 For R400 and later: PM/APM Smartline Transmitter [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual v Table of Contents Refer ences..................................................................................................................... ............................. iv Technical A ssis tance ...................................................................................[...]

vi ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 Table of Contents SECTION 6 —C ONFIGURATION ................................................................................... 59 6.1 Intr oducti on ............................................................................................................... .....................[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual vii Table of Contents SECTION 10 —CAL IBRATION ..................................................................................... 183 10.1 Intr oducti on .............................................................................................................. ..................[...]

viii ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 Figures Figure 1 Typical ST 3000 Differential Pre ssure Transmitter..................................................................... ........... 2 Figure 2 Functional Block Diagram for Tran smitter in Analog Mode of Operation. ........................................... 3 Figure[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual ix Figures Figure 48 Typical Pipi ng Arrangement for Liquid Level M easurement with DP Type Transmitter with Rem ote Seals ......................................................................................... .. 147 Figure 49 Location of Failsafe Direction Jumper on PWA. ............[...]

x ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 Tables Table 1 ST 3000 Pressure Transmitter Fam ily. ................................................................................... .............. 6 Table 2 SFC Mode l Differences .................................................................................................. ..[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual xi Tables Table 50 Description of Display Indicators Shown in Figure 51 .................................................................. .. 163 Table 51 Summa ry of Typical Lo cal Smart Meter Indications. ..................................................................... . 165 Table[...]

xii ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 Acronyms AP .......................................................................................................................... Abs olute Pressure APM ....................................................................................................... Advanced Process Mana [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual xiii Technical Assistance If you encounter a problem with your ST 3000 Smart Transm itter, check to see how your transmitter is currently configured to verify that all selections are consistent with your application. If the problem persists, you can reach Honeywell’s Solution Support C[...]

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6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 1 Section 1 —Overview - First Time Users Only 1.1 Introduction Section contents This section includes these topics: Section Topic See Page 1.1 Introduction .................................................................................... 1 1.2 ST 3000 Transmitters ..................[...]

2 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 1.2 ST 3000 Smart Transmitters About the transmitter The ST 3000 Smart Transmitter com es in a variety of models for measurement applications involving one of these basic types of pressure: • Differential Pressure • Gauge Pressure • Absolute Pressure The transmitter measures the [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 3 1.2 ST 3000 Smart Transmitters, Continued About the transmitter, continued Besides the process variable (PV) output, the transmitter also provides its meter body temperature as a secondary variable which is only available as a read-only parameter through the SFC when the transmitter is[...]

4 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 1.2 ST 3000 Smart Transmitters, Continued Figure 3 Functional Block Diagram for Transmitter in Digital DE Mode of Operation. A/ D DP or P P Sen sor Tempe ratur e Sensor St at ic Pre ssure Sensor Mete r B ody El ect ro ni cs Housi ng Pre ssure Facto r y Charact er i z at ion Data Modula[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 5 1.2 ST 3000 Smart Transmitters, Continued Series and model number data, continued You can quickly identify what series and basic type of transmitter you have from the third and fourth digits in the key number. The letter in the third digit represents one of these basic transmitter type[...]

6 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 1.2 ST 3000 Smart Transmitters, Continued Table 1 ST 3000 Pressure Transmitter Family. Transmitter Type Series 100 Model Series 900 Model Differential Pressure STD1xx STD9xx Differential Pressure w ith Flange on One Side STF1xx STF9xx Dual-Head Gauge Pressure Not Available STG9xx In-Li[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 7 1.2 ST 3000 Smart Transmitters, Continued Table 1 ST 3000 Pressure Transmitter Family, continued. Transmitter Type Series 100 Model Series 900 Model Flange-Mount Liquid Level STF1xx STF9xx Differential Pressure w ith Remote Diaphragm Seals STR1xx STR9xx Flush Mount Not Available STG93P[...]

8 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 1.3 Smart Field Communicator About SFC communications The portable, battery-powered SFC serves as the common com munication interface device for Honeywell’s family of Smartline Transm itters. It communicates with a transm itter through serial digital signals over the 4 to 20 milliamp[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 9 1.3 Smart Field Communicator, Continued Purpose of SFC, continued • Check Current Output: Use the transmitter to supply the output current desired for verifying analog loop operation, troubleshooting, or calibrating other components in the analog loop. • Troubleshoot: Check status [...]

10 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 1.3 Smart Field Communicator, Continued SFC model differences, continued Table 2 SFC Model Differences, continued If SFC model is. . . Then it is compatible w ith. . . And additional functions include . . . STS102 Analog and Digital (DE) mode ST 3000 pressure transmitters, STT 3000 te[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 11 1.4 Transmitter/SFC Order Order components Figure 5 shows the components that would be shipped and received for a typical ST 3000 transmitter and SFC order. Figure 5 Typical ST 3000 Transmitter and SFC Order Components. ST 30 00 Installation Gui de Mounti ng Br ac ke t ( Op t iona l) [...]

12 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 1.4 Transmitter/SFC Order, Continued About documentation Various documents are available for reference describing how to install, configure and operate the ST 3000 transmitter: • ST 3000 Smart Transmitter Installation Guide Using SFC Model STS103 34-ST-33-39 : One copy is shipped wi[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 13 1.5 Local Smart Meter Options Option availability Depending upon your transmitter model, it can be equipped with one of the available Local Smart Meter and/or Zero and Span Adjust options as shown in Table 3. Table 3 Local Smart Meter Available Options Option Description Available wit[...]

14 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 1.5 Local Smart Meter Options, Continued About the options Each Local Smart Meter and/or Zero and Span Adjust option comes as a separate assembly mounted on the transm itter’s Printed Wiring Assembly (PWA ) mounting bracket. The meter option assem bly includes a cable and plug assem[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 15 Section 2 —Quick Start Reference 2.1 Introduction Section Contents This section includes these topics: Section Topic See Page 2.1 Introduction .................................................................................. 15 2.2 Getting ST 3000 Transmitter On-Line Quickly ......[...]

16 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 2.2 Getting ST 3000 Transmitter On-Line Quickly Quick start-up tasks Table 4 lists common start-up tasks for an ST 3000 transm itter using an SFC and gives an appropriate section in this manual to reference for more information about how to do the task. The start-up tasks are listed i[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 17 Section 3 —Preinstallation Considerations 3.1 Introduction Section Contents This section includes these topics: Section Topic See Page 3.1 Introduction .................................................................................. 17 3.2 CE Conformity (Europe) Notice ...........[...]

18 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 3.2 CE Conformity (Europe) Notice About conformity and special conditions This product is in conformity with the protection requirements of 89/336/EEC , the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be assumed. Deviation from the ins[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 19 3.3 Considerations for ST 3000 Transmitter Evaluate conditions The ST 3000 transmitter is designed to operate in comm on indoor industrial environments as well as outdoors. To assure optimum performance, evaluate these conditions at the mounting area relative to published transmitter [...]

20 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 3.3 Considerations for ST 3000 Transmitter, Continued Temperature limits Table 5 lists the operating temperature limits for the various types of transmitters with silicone fill fluids. See transm itter specifications for temperature limits of ST 3000 transm itters with alternative fil[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 21 3.3 Considerations for ST 3000 Transmitter, Continued Pressure ratings Table 6 lists maximum working pressure for a given transmitter Upper Range Limit (URL). The maximum allowable working pressure (MAWP) is the pressure used for the approval body safety calculations. Table 6 Transmit[...]

22 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 3.4 Considerations for SFC Install SFC battery pack If the SFC battery pack was removed for shipping and/or storage, you will have to install the battery pack and charge the batteries before you can operate the SFC. The procedure in Table 7 outlines the steps for the battery pack. Tab[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 23 3.4 Considerations for SFC, Continued Install SFC battery pack, continued Table 7 Installing and Charging SFC Battery Pack, continued Step Action 5 Plug battery charger into any standard 120 Vac outlet or universal- European 240 Vac outlet as applicable for charger power rating. If 24[...]

24 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 3.5 Considerations for Local Smart Meter Option Reference specifications Table 8 lists pertinent Smart Meter specifications for ref erence. Table 8 Local Smart Meter Specifications. Operating Conditions ————— Parameter Rated Extreme, Transportation and Storage Ambient Temper[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 25 Section 4 —Installation 4.1 Introduction Section Contents This section includes these topics: Section Topic See Page 4.1 Introduction .................................................................................. 25 4.2 Mounting ST 3000 Transmitter ..............................[...]

26 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 4.2 Mounting ST 3000 Transmitter Summary You can mount all transmitter models (except flush m ount models and those with integral flanges) to a 2-inch (50 millim eter) vertical or horizontal pipe using our optional angl e or flat mounting bracket, or a bracket of your own. Flush mount[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 27 4.2 Mounting ST 3000 Transmitter, Continued Dimensions Detailed dimension drawings for given transm itter series and types are listed in the back of the Installation Guide (Part number 34-ST-33-39) for reference. Note that abbreviated overall dimensions are also shown in the Specifica[...]

28 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 4.2 Mounting ST 3000 Transmitter, Continued Bracket mounting, continued Table 9 Mounting ST 3000 Transmitter to a Bracket, continued Step Action 3 Align appropriate mounting holes in transmitter with holes in bracket and secure with bolts and washers provided. If transmitter is … Th[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 29 4.2 Mounting ST 3000 Transmitter, Continued Bracket mounting, continued Table 9 Mounting ST 3000 Transmitter to a Bracket, continued 4 Loosen set screw on outside neck of transmitter one full turn. Rotate electronics housing a maximum of 180 degrees in left or right direction from cen[...]

30 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 4.2 Mounting ST 3000 Transmitter, Continued ATTENTION The mounting position of a model STA122, STA922, STA12L, or STA92L Absolute Pressure Transmitter or a model STD110 Draft Range Differential Pressure Transmitter is critical as the transm itter spans become smaller. A m aximum zero [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 31 4.2 Mounting ST 3000 Transmitter Continued Figure 9 Leveling an Absolute Pressure Transmitter (cont’d) Leveling Inline models Mount transmitter vertically to assure best accuracy . Position spirit balance on pressure connection surface of AP body.[...]

32 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 4.2 Mounting ST 3000 Transmitter, Continued Precautions for Mounting Transmitters with Small Absolute or Differential Pressure Spans, continued For a transmitter with a small differential pressure span, you m ust ensure that the transmitter is vertical when mounting it. You do this by[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 33 4.2 Mounting ST 3000 Transmitter, Continued Flange mounting To mount a flange mounted transmitter m odel, bolt the transmitter’s flange to the flange pipe on the wall of the tank. ATTENTION On insulated tanks, remove enough insulation to accomm odate the flange extension. Figure 10 [...]

34 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 4.2 Mounting ST 3000 Transmitter, Continued Flush mounting To mount a flush mounted model, cut a hole for a 1” standard pipe in the tank or pipe where the transmitter is to be mounted. W eld the 1” mounting sleeve to the wall of the tank or to the hole cut on the pipe. Insert the [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 35 4.2 Mounting ST 3000 Transmitter, Continued High Temperature Transmitter Mounting You can mount the High Temperature transm itter directly to the process flange connection or the process piping. Figure 12 shows typical pipe and flange mounted transmitter installations for com parison.[...]

36 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 4.2 Mounting ST 3000 Transmitter, Continued Remote seal mounting Use the procedure in Table 11 to mount a rem ote diaphragm seal transmitter model. Figure 13 shows a typical installation f or a remote diaphragm seal transmitter f or reference. WARNING Mount the transmitter flanges wit[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 37 4.2 Mounting ST 3000 Transmitter, Continued Remote seal mounting, continued Table 11 Mounting Rem ote Diaphragm Seal Transmitter, continued Step Action 3 If Transmitter Model Then Connect Remote Number is… Seal on… STR93D or STR12D low pressure (LP) side of transmitter to upper fl[...]

38 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 4.3 Piping ST 3000 Transmitter Piping arrangements The actual piping arrangement will vary depending upon the process measurement requirem ents and the transmitter model. Except fo r flanged and remote diaphragm seal connections, process connections are made to ¼ inch or ½ inch NPT [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 39 4.3 Piping ST 3000 Transmitter, Continued Piping arrangements, continued Another piping arrangement uses a block-off valve and a tee connector in the process piping to the transmitter as shown in Figure 15. Figure 15 Typical Piping Arrangement for ½” NPT Process Connection Bl o ck [...]

40 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 Continued on next page 4.3 Piping ST 3000 Transmitter, Continued ATTENTION Care must be taken when installing transmitters on hot processes. The operating temperature limits f or the device (as outlined in Table 5) must not be exceeded. Impulse piping may be used to reduce the tem per[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 41 4.3 Piping ST 3000 Transmitter, Continued Flange descriptions Table 14 describes the available flange connections for flange mounted liquid level transmitters. Table 14 Flange Description Transmitter Type Description Flush or Extended Diaphragm 2-inch 150# serrated–face flange with [...]

42 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 4.3 Piping ST 3000 Transmitter, Continued Installing flange adapter Table 15 gives the steps for an optional flange adapter on the process head. ATTENTION Slightly deforming the gasket supplied with the adapter before you insert it into the adapter may aid in retaining the gasket in t[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 43 4.4 Wiring ST 3000 Transmitter Summary The transmitter is designed to operate in a two-wire power/current loop with loop resistance and power supply voltage within the operating range shown in Figure 16. Figure 16 Operating Range for ST 3000 Transmitters. 0 10.8 16.28 20.63 25 28.3 37[...]

44 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 4.4 Wiring ST 3000 Transmitter, Continued Summary, continued Barriers can be installed per m anufacturer’s instructions for transmitters to be used in intrinsically safe applications. Figure 17 ST 3000 Transmitter Terminal Block - S I G N A L + + - T E S T Termin al Block El ectroni[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 45 4.4 Wiring ST 3000 Transmitter, Continued Wiring connections and installation draw ings The procedure in Table 16 shows the steps for connecting power to the transmitter. For loop wiring and external wiring diagrams, refer to the installation drawings presented in Section 13. Detailed[...]

46 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 4.4 Wiring ST 3000 Transmitter, Continued Approval body requirements If your transmitter was ordered with Table III option 3N for self- declared approval per 94/9/EC (ATEX4), you must use a power supply that includes a voltage limiting device that will keep the voltage to the transmit[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 47 4.4 Wiring ST 3000 Transmitter, Continued Process Sealing Explosionproof Conduit seal The ST 3000, Series 100, 100e, 600, and 900, Smart Pressure Transmitters are CSA certified as “Dual Seal” devices in accordance with ANSI/ISA–12.27.01–2003, Requirements for Process Sealing b[...]

48 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 4.4 Wiring ST 3000 Transmitter, Continued Existing meter connections Existing analog meters and SM 3000 Smart Meters can be connected to Release 300 transmitters. Examples of each m eter type are shown below. Analog Meter 8 0 1 0 0 6 0 4 0 2 0 0 % 10 2 4 6 8 1 0 Analog Meter Connectio[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 49 Section 5 —Getting Started 5.1 Introduction Section Contents This section includes these topics: Section Topic See Page 5.1 Introduction .................................................................................. 49 5.2 Establishing Communications ............................[...]

50 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 5.2 Establishing Communications SFC connection rules • Always plug the SFC leads into the jack on the SFC before you connect them to the transmitter. • Use this formula to find the m aximum filter capacitance allowed across the sense resistor (250 ohm minim um) for SFC communicati[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 51 5.2 Establishing Communications, Continued Starting communications Once you connect the SFC to the transmitter or loop wiring, you are ready to start communicating with the transm itter. The procedure in Table 17 outlines the steps for communications with an ST 3000 transmitter withou[...]

52 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 5.2 Establishing Communications, Continued Starting communications, continued Table 17 Starting Com munications with Transmitter, continued Step Press Key Read Display or Action Description 5 TA O N. G SF C W O R K IN G . . . LI N AG N O . DP T _ OR DE X T M TA O G. RN _ – OR TA G O[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 53 5.2 Establishing Communications, Continued Starting communications, continued Table 17 Starting Com munications with Transmitter, continued Step Press Key Read Display or Action Description 7 ^ SHIFT DE READ A ID DE X T M TA O G. RN F – SH I T – TA O N. G S F C W O RK I N G –. 3[...]

54 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 5.3 Making Initial Checks Checking mode and softw are Before doing anything else, it is a good idea to confirm the transmitter’s mode of operation and identify the version of software being used in the SFC and the transmitter. Table 18 outlines the steps for quickly checking the tra[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 55 5.3 Making Initial Checks, Continued Analog and DE modes, continued A transmitter in the digital (DE) mode can com municate in a direct digital fashion with Honeywell’s TPS system and Allen-Bradley PLCs. The digital signal can include process variable as well as configuration databa[...]

56 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 5.3 Making Initial Checks, Continued Local smart meter display indications You can check the status of all the indicators on the Local Smart Meter LCD display by cycling power to the transmitter. The meter runs a brief self-test whenever power is applied to the transmitter. All the di[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 57 5.4 Changing Mode of Operation Procedure If you need to change your transmitter’s m ode of operation, use the steps in Table 19 to change the mode from analog to digital or digital to analog. If you have an optional Local Smart Meter, you can readily tell your transmitter’s presen[...]

58 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 5.4 Changing Mode of Operation, Continued Keystroke summary Figure 22 shows keystroke summary for changing m ode of operation for quick reference. Figure 22 Keystroke Summary for Changing Mode of Operation. ^ SHIFT NON-VOL ENTER (Yes) A <–>DE Q NON-VOL ENTER (Yes)[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 59 Section 6 —Configuration 6.1 Introduction Section Contents This section includes these topics: Section Topic See Page 6.1 Introduction .................................................................................. 59 6.2 Overview .................................................[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 60 6.2 Overview About configuration Each ST 3000 Transmitter includes a configuration database which defines its particular operating characteristics. You can use an SFC to change selected parameters within a given transmitter’s database to alter its operating characteristics. We call [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 61 6.2 Overview, Continued SFC and ST 3000 transmitter memories Both the SFC and the ST 3000 transmitter have working memories as shown in Figure 24. They serve as temporary storage areas for data exchanged between the SFC and the transmitter during comm unications. The transmitter also [...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 62 6.2 Overview, Continued Copying data into non-volatile memory ATTENTION When setting-up or configuring a ST 3000, whether you are changing one element or a full database, all configuration data must be copied into the transmitter’s non-volatile mem ory. Normally, thirty seconds afte[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 63 6.2 Overview, Continued What to configure Table 20 summarizes the param eters that are included in the configuration database for an ST 3000 pressure transmitter in either the analog or DE mode of operation. Be aware that configuration data for the transmitter as well as f or the Loca[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 64 6.2 Overview, Continued What to configure, continued Table 20 Sum mary of Pressure Transm itter Configuration Parameters, continued Configuration Data Setting or Selection The following parameters are for transmitters in DE mode of operation only. Mode of Output Signal Indication Any [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 65 6.2 Overview, Continued What to configure, continued Table 20 Sum mary of Pressure Transm itter Configuration Parameters, continued Configuration Data Setting or Selection Failsafe Mode NOTE: This parameter is valid only to select the failsafe action for the STDC card in a controller [...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 66 6.2 Overview, Continued Configuration decision summary The flowchart in Figure 25 summarizes the typical entries/selections decisions associated with configuring an ST 3000 pressure transmitter. Figure 25 Flowchart — ST 3000 Pressure Transmitter Configuration. Ha v e you as signed a[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 67 6.2 Overview, Continued Configuration decision summary, continued Figure 25 Flowchart — ST 3000 Pressure Transmitter Configuration, continued. B Do y ou know ho w much dampin g t i m e is neede d? NO YES Deter m ine app ro priate da m ping ti me v alue f or your proces s . W e sugge[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 68 6.2 Overview, Continued Configuration decision summary, continued Figure 25 Flowchart — ST 3000 Pressure Transmitter Configuration, continued. Do y ou kn ow w hat range val ues t o us e ? NO YES Deter m ine L ow er Range V alue (LRV) an d Upper Range Value (U RV) to be u se d for se[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 69 6.2 Overview, Continued Configuration decision summary, continued Figure 25 Flowchart — ST 3000 Pressure Transmitter Configuration, Continued. Does t ransm it ter have Local Sma rt Meter op tion? NO YES Use button s on face of Lo cal Smart Meter or SFC to se lect engi ne er ing un i[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 70 6.2 Overview, Continued SFC interface characteristics Keep these three basic interface characteristics in mind when you use the SFC to configure a transmitter. • If the displayed prompt contains a cursor, you can key in a number or an alphabetic character in that space. However, to [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 71 6.3 Entering a Tag Number ATTENTION There is a Configuration Record Sheet provided in Appendix C, if you want to record the configuration data for your transmitter. Procedure The procedure in Table 21 shows how to enter a sample tag num ber of PT 3011 into the transmitter’s configur[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 72 6.3 Entering a Tag Number, Continued Procedure, continued Table 21 Entering Tag Num ber, continued Step Press Key Read Display or Action Description 5 X 3 SW VER Z 0 1 V 1 V LI N AG N O . DP T _ PT 3 LI N AG N O . DP T _ PT 3Ø LI N AG N O . DP T _ PT 3Ø 1 LI N AG N O . DP T _ PT 3Ø[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 73 6.4 Selecting Output Form Background You can select the transmitter’s output to represent a straight linear calculation or a square root calculation for flow measurement applications using a differential pressure type transmitter. Thus, we ref er to the linear or the square root sel[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 74 6.4 Selecting Output Form, Continued Keystroke summary Figure 27 shows keystroke summary for selecting output conform ity for quick reference. Figure 27 Keystroke Summary for Selecting Output Conform ity. B CONF NON-VOL ENTER (Yes) MENU ITEM DE CONF I NON-VOL ENTER (Yes) NON-VOL ENTER[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 75 6.4 Selecting Output Form, Continued About square root output, continued Example: If you have a differential pressure transmitter with a range of 0 to 100 inches of water with an input of 49 inches of water, substituting into the above formulas yields: 49 100 • 100 = 49% 49% 100 •[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 76 6.5 Adjusting Damping Time Background You can adjust the damping tim e to reduce the output noise. We suggest that you set the damping to the smallest value that is reasonable for your process. ATTENTION The electrical noise effect on the output signal is partially related to the turn[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 77 6.5 Adjusting Damping Time, Continued Keystroke summary Figure 29 shows keystroke summary for adjusting dam ping time for quick reference. Figure 29 Keystroke Summary for Adjusting Dam ping Time C DAMP NEXT H PREV L Number 22509[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 78 6.6 Selecting Unit of Measurement Background You can choose to have the pressure measurements displayed in one of the preprogrammed engineering units in the SFC. Procedure Table 24 lists the pre-programm ed units and shows how to select them. ATTENTION The engineering units shown in T[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 79 6.6 Selecting Unit of Measurement, Continued Procedure, continued Table 24 Pre-Program med Engineering Units for Selection, continued IF you want URV, LRV, etc. displayed in … THEN sequentially press D UNITS key until display shows… inches of mercury at 32°F (0°C) PT 1 UN I T nH[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 80 6.7 Setting Range Values Using SFC Background You can set the LRV and URV by either keying in the desired values through the SFC keyboard or applying the corresponding LRV and URV pressures directly to the transmitter. ATTENTION • We factory calibrate ST 3000 Smart Transm itters wit[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 81 6.7 Setting Range Values Using SFC, Continued Procedure 1, continued Table 25 Keying in LRV and URV, continued Step Press Key Read Display or Action Description 5 R 4 5 S PT UR V 3 Ø 1 1 1 4 _ " H2 O _ 39 F PT UR V 3 Ø 1 1 1 4 _ 5 " H2 O _ 39 F Key in 45 as desired URV set[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 82 6.7 Setting Range Values Using SFC, Continued Procedure 2 Table 26 gives the procedure for setting range values to sample applied pressures. Table 26 Setting LRV and URV to Applied Pressures Step Press Key Read Display or Action Description 1 Apply known input pressure to transmitter [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 83 6.7 Setting Range Values Using SFC, Continued Procedure 2, continued Table 26 Setting LRV and URV to Applied Pressures, continued Step Press Key Read Display or Action Description 9 ^ SHIFT NON-VOL ENTER (Yes) PT UR V 3 Ø 1 1 1 SH I T – . . . F PT UR V 3 Ø 1 1 1 OR K N G CW . F. S[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 84 6.8 Setting Range Values Using Local Adjustments Local zero and span option ST 3000 Release 300 transmitters are available with optional local zero and span adjustments. This option is for applications that do not require an SFC nor digital integration with our TPS system. About local[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 85 6.8 Setting Range Values Using Local Adjustments, Continued Procedure, continued Table 27 Setting Range Values Using Local Zero and Span Adjustments, continued Step Action 3 Loosen end-cap lock and remove end-cap from PWA side of electronics housing to expose Local Zero and Span assem[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 86 6.8 Setting Range Values Using Local Adjustments, Continued Procedure, continued Table 27 Setting Range Values Using Local Zero and Span Adjustments, continued Step Action 4 Turn ON transmitter power and let it warm up for a few minutes. Using an accurate pressure source, apply desire[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 87 6.8 Setting Range Values Using Local Adjustments, Continued Procedure, continued Table 27 Setting Range Values Using Local Zero and Span Adjustments, continued Step Action 6 a. Press and hold ZERO button on Local Zero and Span assembly or Local Smart Meter. % 100 0 1 . 0 % 0 UPPER VAL[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 88 6.8 Setting Range Values Using Local Adjustments, Continued Procedure, continued Table 27 Setting Range Values Using Local Zero and Span Adjustments, continued Step Action 7 Using an accurate pressure source, apply pressure equivalent to desired upper range value to transmitter. ATTEN[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 89 6.8 Setting Range Values Using Local Adjustments, Continued Procedure, continued Table 27 Setting Range Values Using Local Zero and Span Adjustments, continued Step Action 9 a. Press and hold SPAN button on Local Zero and Span assembly or Local Smart Meter. % 100 0 9 . 9 % 0 UPPER VA [...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 90 6.8 Setting Range Values Using Local Adjustments, Continued Procedure, continued Table 27 Setting Range Values Using Local Zero and Span Adjustments, continued Step Action 10 Wait 30 seconds so that changes have been copied to the transmitter’s non-volatile memory. 11 Remove applied[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 91 6.9 Selecting Output Signal Mode (DE Mode Only) DE configuration parameters You m ust configure these additional parameters for a transm itter in the DE mode of operation. • Mode of Output Signal Indication • Message Format This section and the next section cover how to configure [...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 92 6.9 Selecting Output Signal Mode (DE Mode Only), Continued Procedure , continued Table 28 Selecting Mode of Out put Signal Indication, continued Step Press Key Read Display or Action Description 3 NON-VOL ENTER (Yes) RD I NE E PT DE 301 1 O CN F TS F C EN 4B oB / PT DE 301 1 O CN F De[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 93 6.9 Selecting Output Signal Mode (DE Mode Only), Continued Keystroke summary Figure 33 shows keystroke summary for selecting the m ode of output signal indication for transmitter in DE m ode for quick reference. Figure 33 Keystroke Summary for Selecting Mode of Output Signal Indicatio[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 94 6.10 Selecting Message Format (DE Mode Only) Background You can select one of these broadcast formats for the digital signal transmission as described in Table 20. • 4-Byte type • 6-Byte type Procedure The procedure in Table 29 outlines the steps for selecting a 6-Byte type format[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 95 6.10 Selecting Message Format (DE Mode Only), Continued Procedure , continued Table 29 Selecting Message Form at, continued Step Press Key Read Display or Action Description 6 NON-VOL ENTER (Yes) PT DE 301 1 O CN F OR K N G CW . F. S. I LI N DP . Y. . RE A D TØ 1 1 P3 Message exchang[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 96 6.11 Configuring Smart Meter Using SFC Background You can select an available engineering unit or enter a custom one including upper and lower limit settings for the Local Smart Meter’s digital readout through the SFC. Configuring the Smart Meter • If you initiate an SFC command a[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 97 6.11 Configuring Smart Meter Using SFC, Continued Transmitter Output Conformity and Smart Meter Configuration, continued • You can set both the lower and upper display limits when you have selected custom engineering units (Custom) and the transmitter output conform ity is set to LI[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 98 6.11 Configuring Smart Meter Using SFC, Continued Procedure, continued Table 30 Setting Up Local Smart Meter Configuration Using an SFC, continued Step Press Key Read Display or Action Description 3 EN T E R (YE S ) NO N -V OL SC FO W RK N I. G. . C Me n tr o ef ig Pe rt s en Me t r e[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 99 6.11 Configuring Smart Meter Using SFC, Continued Procedure, continued Table 30 Setting Up Local Smart Meter Configuration Using an SFC, continued Step Press Key Read Display or Action Description 5 EN T E R (YE S ) NO N -V OL ME NU ITEM I DEC ONF "2 H9 O _ 3 E Me g tr n eU ni F [...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 100 6.11 Configuring Smart Meter Using SFC, Continued Procedure, continued Table 30 Setting Up Local Smart Meter Configuration Using an SFC, continued Step Press Key Read Display or Action Description 7 EN T E R (YE S ) NO N -V OL SC FO W E Me g tr n eU ni R ts KN I. G. . Dt ao D E Me g [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 101 6.11 Configuring Smart Meter Using SFC, Continued Procedure, continued Table 30 Setting Up Local Smart Meter Configuration Using an SFC, continued Step Press Key Read Display or Action Description 11 ENT E R (YE S ) NO N -V OL EL o C Uu st om ET NR E ED N IF C S ET NR E EH i - o L g [...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 102 6.11 Configuring Smart Meter Using SFC, Continued Keystroke summary Figure 35 shows the keystroke summary for configuring the Local Sm art Meter using the SFC for quick reference. Figure 35 Keystroke Summary for Configuring Local Sm art Meter. CO NF B ENT E R (YES ) NO N-V OL NEXT H [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 103 6.12 Configuring Smart Meter Using Pushbuttons Background The local smart meter can be set to show the PV out in engineering units that are appropriate for your process application. You can select an available engineering unit or enter a custom one including upper and lower display l[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 104 6.12 Configuring Smart Meter Using Pushbuttons, Continued Transmitter Output Conformity and Smart Meter Configuration Normally when using a differential type transmitter, you can select the transmitter’s output to represent a straight linear calculation or a square root calculation[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 105 6.12 Configuring Smart Meter Using Pushbuttons, Continued Transmitter Output Conformity and Smart Meter Configuration, continued Table 32 Sm art Meter Engineering Units Code Smart Meter Code Engineering Unit Transmitter Output Conformity EU0 % * Linear or Square Root EU1 in H 2 O * E[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 106 6.12 Configuring Smart Meter Using Pushbuttons, Continued Selecting Engineering Units, continued Table 33 Selecting Engineering Units Step Action Meter Display 1 Loosen lock on meter end-cap and unscrew cap from housing. Be sure transmitter power is ON. Typical display for meter in t[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 107 6.12 Configuring Smart Meter Using Pushbuttons, Continued Selecting Engineering Units, continued Table 33 Selecting Engineering Units, continued Step Action Meter Display 3 Press Increase σ key to call up next code or Decrease τ button call up previous code. Repeat this action unti[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 108 6.12 Configuring Smart Meter Using Pushbuttons, Continued Selecting Engineering Units, continued Table 33 Selecting Engineering Units, continued Step Action Meter Display 5 If selected engineering unit does not match one of six unit indicators on meter, peel off matching stick-on uni[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 109 6.12 Configuring Smart Meter Using Pushbuttons, Continued Setting Low er and Upper Display Values The Table 34 shows the restrictions on setting the display values for given engineering units and output conformity selections. Table 34 Sm art Meter Restrictions for Setting Display Val[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 110 6.12 Configuring Smart Meter Using Pushbuttons, Continued Setting Low er Display Values, continued Table 35 Setting Lower Display Values f or Smart Meter Display Step Action Meter Display 1 You have completed units selection in Table 33 and U-L appears on the display. Press LOWER VAL[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 111 6.12 Configuring Smart Meter Using Pushbuttons, Continued Setting Low er Display Values, continued Table 35 Setting Lower Display Values for Smart Meter Display, continued Step Action Meter Display 3 Press Increase σ button to call up next available magnitude range selection or Decr[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 112 6.12 Configuring Smart Meter Using Pushbuttons, Continued Setting Low er Display Values, continued Table 35 Setting Lower Display Values for Sm art Meter Display, continued Step Action Meter Display 5 Press Increase σ button to select the next available digit value or Decrease τ bu[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 113 6.12 Configuring Smart Meter Using Pushbuttons, Continued Setting Low er Display Values, continued Table 35 Setting Lower Display Values for Smart Meter Display, continued Step Action Meter Display 10 Press LOWER VALUE button to lock-in third digit and activate next active digit. Rea[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 114 6.12 Configuring Smart Meter Using Pushbuttons, Continued Setting Upper Display Values The procedure in Table 36 outlines the steps for setting the upper display limit to represent the 100 percent (URV) output of the transmitter. ATTENTION This procedure applies only for Flow units ([...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 115 6.12 Configuring Smart Meter Using Pushbuttons, Continued Setting Upper Display Values, continued Table 36 Setting Upper Display Value for Smart Meter Display, continued Step Action Meter Display 3 Press Increase σ button to call up next available magnitude range selection or Decrea[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 116 6.12 Configuring Smart Meter Using Pushbuttons, Continued Setting Upper Display Values, continued Table 36 Setting Upper Display Value for Smart Meter Display, continued Step Action Meter Display 5 Press Increase σ button to select the next available digit value or Decrease τ butto[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 117 6.12 Configuring Smart Meter Using Pushbuttons, Continued Setting Upper Display Values, continued Table 36 Setting Upper Display Value for Sm art Meter Display, continued Step Action Meter Display 8 Press UPPER VALUE button to loc k-in second digit and activate next active digit. Rea[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 118 6.12 Configuring Smart Meter Using Pushbuttons, Continued Setting Upper Display Values, continued Table 36 Setting Upper Display Value for Sm art Meter Display, continued Step Action Meter Display 11 Press Increase σ button to set digit to 1 or Decrease τ button to set it to BLANK.[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 119 6.12 Configuring Smart Meter Using Pushbuttons, Continued Setting Upper Display Values, continued Table 36 Setting Upper Display Value for Smart Meter Display, continued Step Action Meter Display 14 Press UPPER VALUE button to lock in current settings as upper display value and retur[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 120 6.12 Configuring Smart Meter Using Pushbuttons, Continued Button Pushing Summary Figure 36 shows button pushing summary for the sm art meter display to select the engineering units. Figure 36 Button Pushing Summary for Selecting Engineering Units. Uni t s Set Select Uni t : EU0 = % E[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 121 6.12 Configuring Smart Meter Using Pushbuttons, Continued Button Pushing Summary Figure 37 shows button pushing summary for the sm art meter display to set the lower and upper display limits. Figure 37 Button Pushing Summary for Setting Lower and Upper Display Lim its. Is EUF in LINE[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 122 6.13 Disconnecting SFC Considerations • Be sure a “#” character does not appear on the right side of the SFC display indicating that the transmitter may be in its current output mode, or the SFC has detected a non-critical status condition. – Example: PT LR V nH 301 1 i 1 2 5[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 123 Section 7 —Startup 7.1 Introduction Section Contents This section includes these topics Section Topic See Page 7.1 Introduction ................................................................................ 123 7.2 Startup Tasks ...................................................[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 124 7.2 Startup Tasks About startup Once you have installed and configured a transmitter, you are ready to start up the process loop. Startup usually includes • Applying process pressure to the transmitter, • Checking zero input, and • Reading input and output. You can also run an [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 125 7.3 Running Analog Output Check Background You can put the transmitter into a constant-current source mode to checkout other instruments in the loop such as recorders, controllers, and positioners. Using the SFC, you can tell the transmitter to change its output to any value between [...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 126 7.3 Running Analog Output Check, Continued Procedure, continued Table 38 Using Transm itter in Constant-Current Source Mode, continued Step Press Key Read Display or Action Description 6 NON-VOL ENTER (Yes) PT O U T 301 1 1 P# FC W O SI N G . RK . . PT OU T % 301 1 1 3 . ØØ Ø P# O[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 127 7.3 Running Analog Output Check, Continued Procedure, continued Figure 38 Typical SFC and Meter Connections for Constant-Current Source Mode. - + - + + - 250 Ω Volt m et er SFC Pow er Su pp ly Fie ld Ter m i n al s Re c eiver Re d + Black - Preci sion Milliam m e ter Diffe renti al [...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 128 7.4 Flow Measurement with DP Transmitter Procedure The procedure in Table 39 outlines the steps for starting up a differential pressure (DP) type transmitter in a flow measurem ent application. Refer to Figure 39 for the piping arrangement identification and Figure 38 for typical SFC[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 129 7.4 Flow Measurement with DP Transmitter, Continued Procedure, continued Table 39 Starting Up DP Transm itter for Flow Measurement With SFC, continued Step Press Key Read Display or Action Description 3 Open valves A and HP block-off to make differential pressure zero (0) by applying[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 130 7.4 Flow Measurement with DP Transmitter, Continued Procedure, continued Table 39 Starting Up DP Transm itter for Flow Measurement W ith SFC, continued Step Press Key Read Display or Action Description 9 ^ SHIFT INPUT J OUT- PUT RESET K COR- RECT NON-VOL ENTER (Yes) PT OU T 3 Ø 1 1 [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 131 7.5 Pressure Measurement with DP Transmitter Procedure The procedure in Table 40outlines the steps for starting up a differential pressure (DP) type transmitter in a pressure measurem ent application. Refer to Figure 40 for the piping arrangement identification and Figure 38 for typi[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 132 7.5 Pressure Measurement with DP Transmitter, Continued Procedure, continued Table 40 Starting Up DP Transm itter for Pressure Measurement W ith SFC, continued Step Press Key Read Display or Action Description 4 DE READ A ID TA O N. G ? TR I P S S E C U R E D ? Be sure any switches t[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 133 7.6 Liquid Level Measurement - Vented Tank Procedure The procedure in Table 41 outlines the steps for starting up a differential pressure (DP) type transmitter in a liquid level measurem ent application for a vented tank with a dry reference leg. Refer to Figure 41 for the piping arr[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 134 7.6 Liquid Level Measurement - Vented Tank, Continued Procedure, continued Table 41 Starting Up DP Transm itter for Liquid Level Measurement in Vented Tank Step Press Key Read Display or Action Description 1 Connect SFC across loop wiring and turn it on. If possible, locate SFC where[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 135 7.6 Liquid Level Measurement - Vented Tank, Continued Procedure, continued Table 38 Starting Up DP Transm itter for Liquid Level Measurement in Vented Tank, Continued Step Press Key Read Display or Action Description 9 Open valve A to begin measuring tank pressure. Leave LP side vent[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 136 7.7 Liquid Level Measurement - Pressurized Tank Procedure The procedure in Table 42 outlines the steps for starting up a differential pressure (DP) type transmitter in a liquid level measurem ent application for a pressurized tank with a liquid-filled (wet) reference leg. Refer to Fi[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 137 7.7 Liquid Level Measurement - Pressurized Tank, Continued Procedure, continued Table 42 Starting Up DP Transm itter for Liquid Level Measurement in Pressurized Tank Step Press Key Read Display or Action Description 1 Connect SFC across loop wiring and turn it on. If possible, locate[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 138 7.7 Liquid Level Measurement - Pressurized Tank, Continued Procedure, continued Table 42 Starting Up DP Transm itter for Liquid Level Measurement in Pressurized Tank, continued Step Press Key Read Display or Action Description 8 If you … Then… can not fill tank go to Step 9. can [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 139 7.7 Liquid Level Measurement - Pressurized Tank, Continued Procedure, continued Table 42 Starting Up DP Transm itter for Liquid Level Measurement in Pressurized Tank, continued Step Press Key Read Display or Action Description 14 Take SFC and milliammeter readings to check that outpu[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 140 7.8 Pressure or Liquid Level Measurement with GP Transmitter Procedure The procedure in Table 43 outlines the steps for starting up a gauge pressure (GP) type transmitter in a pressure or liquid level measurem ent application. Refer to Figures 43 and 44 for the piping arrangement ide[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 141 7.8 Pressure or Liquid Level Measurement with GP Transmitter, Continued Procedure, continued ATTENTION For the procedure in Table 43, we are assuming that piping arrangement includes a block-off valve and a T ee-connector. If your piping does not include a Tee-connector, you can only[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 142 7.8 Pressure or Liquid Level Measurement with GP Transmitter, Continued Procedure, continued Table 43 Starting Up GP Transm itter for Pressure or Liquid Level Measurement W ith SFC, continued Step Press Key Read Display or Action Description 8 If SFC and Then… milliammeter readings[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 143 7.8 Pressure or Liquid Level Measurement with GP Transmitter, Continued Procedure, continued Table 43 Starting Up GP Transm itter for Pressure or Liquid Level Measurement W ith SFC, continued Step Press Key Read Display or Action Description 10 E LRV 0% SET G NON-VOL ENTER (Yes) PT L[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 144 7.9 Pressure or Liquid Level Measurement with Flush Mount Transmitter Procedure The procedure in Table 43 outlines the steps for starting up a gauge pressure (GP) type transmitter in a pressure or liquid level measurem ent application. Refer to Figures 45 and 46 for the flush mount t[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 145 7.10 Pressure Measurement with AP Transmitter Procedure The procedure in Table 44 outlines the steps for starting up an absolute pressure (AP) type transmitter in a pressure measurem ent application. Refer to Figure 47 for the piping arrangement identification and Figure 38 for typic[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 146 7.10 Pressure Measurement with AP Transmitter, Continued Procedure, continued Table 44 Starting Up AP Transm itter for Pressure Measurement W ith SFC, continued Step Press Key Read Display or Action Description 4 NON-VOL ENTER (Yes) TA O N. G SF C W O R K IN G . . . LI N AG N O . DP [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 147 7.11 Liquid Level Measurement with DP Transmitter with Remote Seals Procedure The procedure in Table 45 outlines the steps for starting up a differential pressure (DP) type transmitter with remote diaphragm seals in a liquid level measurement application. Refer to Figure 48 for the p[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 148 7.11 Liquid Level Measurement with DP Transmitter with Remote Seals, Continued Procedure, continued Table 45 Starting Up DP Transm itter with Remote Seals for Liquid Level Measurem ent with SFC Step Press Key Read Display or Action Description 1 Connect SFC across loop wiring and tur[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 149 7.11 Liquid Level Measurement with DP Transmitter with Remote Seals, Continued Procedure, continued Table 45 Starting Up DP Transm itter with Remote Seals for Liquid Level Measurem ent with SFC, continued Step Press Key Read Display or Action Description 6 E LRV 0% SET G NON-VOL ENTE[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 150 7.11 Liquid Level Measurement with DP Transmitter with Remote Seals, Continued Procedure, continued Table 45 Starting Up DP Transm itter with Remote Seals for Liquid Level Measurem ent with SFC, continued Step Press Key Read Display or Action Description 10 URV 100% F SET G NON-VOL E[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 151 Section 8 —Operation 8.1 Introduction Section Contents This section includes these topics: Section Topic See Page 8.1 Introduction ................................................................................ 151 8.2 Accessing Operation Data .....................................[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 152 8.2 Accessing Operation Data Summary You can access this data relevant to the operation of the transmitter using an SFC. • Input • Output • Span • Upper Range Limit • Status • Failsafe Output Direction • Sensor Temperature • Scratch Pad Messages • PROM Serial Number[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 153 8.2 Accessing Operation Data, Continued Procedure, continued Table 46 Sum mary of Keystrokes for Operation Data Access, continued IF you want to view … THEN use these key strokes… the span, which is the URV minus the LRV SPAN Y URL Ø. Ø PT SP A 3Ø 1 1 1 N ØØ 2 " H2O _ 3[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 154 8.2 Accessing Operation Data, Continued Procedure, continued Table 46 Sum mary of Keystrokes for Operation Data Access, continued IF you want to view … THEN use these key strokes… the present temperature (±5 °C) measured by circuitry in the transmitter’s sensor ATTENTION You [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 155 8.3 Changing Default Failsafe Direction Background Transmitters are shipped with a default failsaf e direction of upscale. This means that the transmitter’s output will be driven upscale (maximum output) when the transmitter detects a critical status. You can change the direction f[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 156 8.3 Changing Default Failsafe Direction, Continued Procedure, continued Table 47 Cutting Failsafe Direction Jum per Step Action 1 Turn OFF transmitter power. Loosen end-cap lock and unscrew end cap from electronics side of transmitter housing. 2 If applicable, carefully turn Local Sm[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 157 8.4 Writing Data in Scratch Pad Area Background You can enter or edit a message in the scratch pad area of mem ory consisting of two groups of 16 characters each through the SFC. Procedure The procedure in Table 48 outlines the steps for editing a sample message in the scratch pad ar[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 158 8.4 Writing Data in Scratch Pad Area, Continued Procedure, continued Table 48 W riting Data in Scratch Pad Area, continued Step Press Key Read Display or Action Description 7 NEXT H P TH A AL B C3 / 2 ON 2 / SC R C 1 AD I9 3 Return to first group of 16 characters. 8 M P TH A AL B C3 [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 159 8.5 Saving and Restoring a Database Background If it ever became necessary to replace a damaged transm itter with a spare, you could save the configuration database from the damaged transmitter to the HOLD mem ory in the SFC and then restore the saved configuration database from the [...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 160 8.5 Saving and Restoring a Database, Continued Procedure The procedure in Table 49 outlines the steps for saving a database from one transmitter and restoring it in another. Table 49 Saving and Restoring a Database Step Press Key Read Display or Action Description 1 Connect SFC acros[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 161 8.5 Saving and Restoring a Database, Continued Procedure, continued Table 49 Saving and Restoring a Database, continued Step Press Key Read Display or Action Description 11 NON-VOL ENTER (Yes) A T EA SA V D FC W O SI N G . RK . . A T EA SA V D AT S DE D AV A TE S R E/ E O TA D SAV E [...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 162 8.5 Saving and Restoring a Database, Continued Procedure, continued Table 49 Saving and Restoring a Database, continued Step Press Key Read Display or Action Description 19 NEXT H NG O I ST C F ST O R SAV E ? R EE Call up save/restore function. 20 NON-VOL ENTER (Yes) TE S R E/ E O TA[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 163 8.6 Monitoring Local Smart Meter Display Display description Figure 51 shows a Local Smart Meter display with all its indicators and segments lit for reference and Table 50 gives a brief description of what the indications mean. Figure 51 Display With All Indicators Lit. % 100 0 18 8[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 164 8.6 Monitoring Local Smart Meter Display, Continued Display description, continued Table 50 Description of Display Indicat ors Shown in Figure 51, continued Display Indicator What It Means When Lit KNOWN VALUE The Upper Value or Lower Value being displayed has previously been configu[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 165 8.6 Monitoring Local Smart Meter Display, Continued Typical operation indications, continued Table 51 Sum mary of Typical Local Smart Meter Indications. Meter Indication What It Means Meter Indication What It Means % 100 0 No power applied. % 100 0 -- - Meter has detected transmitter[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 166 8.6 Monitoring Local Smart Meter Display, Continued Operation error codes Table 52 identifies possible meter error codes and what they m ean. Table 52 Possible Sm art Meter Error Codes. If error indication is . . . Then, it means % 100 0 Er ANALOG % 0 UPPER VALUE UNIT S LOWE R VALUE [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 167 8.6 Monitoring Local Smart Meter Display, Continued Operation error codes, continued Table 52 Possible Sm art Meter Error Codes, continued. If error indication is . . . Then, it means % 100 0 Er ANALOG % 4 UPPER VALUE UNIT S LOWE R VALUE SET VAR SEL. You have tried to set a span valu[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 168[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 169 Section 9 —Maintenance 9.1 Introduction Section Contents This section includes these topics Section Topic See Page 9.1 Introduction ................................................................................ 169 9.2 Preventive Maintenance ......................................[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 170 9.2 Preventive Maintenance Maintenance routines and schedules The ST 3000 transmitter itself does not require any specific maintenance routine at regularly scheduled intervals. However, you should consider carrying out these typical inspection and maintenance routines on a schedule t[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 171 9.3 Inspecting and Cleaning Barrier Diaphragms Background Depending on the characteristics of the process medium being measured, sediment or other foreign particles m ay collect in the process head cavity/chamber and cause faulty measurem ent. In addition, the barrier diaphragm or di[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 172 9.3 Inspecting and Cleaning Barrier Diaphragms, Continued Procedure, continued Table 53 Inspecting and Cleaning Barrier Diaphragm s, continued Step Action 3 Remove O-ring and clean interior of process head using soft bristle brush and suitable solvent. 4 Inspect barrier diaphragm for[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 173 9.3 Inspecting and Cleaning Barrier Diaphragms, Continued Procedure, continued Table 53 Inspecting and Cleaning Barrier Diaphragm s, continued Step Action 6 Coat threads on process head bolts with anti-seize compound such as “Neverseize” or equivalent. 7 Replace process head or h[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 174 9.3 Inspecting and Cleaning Barrier Diaphragms, Continued Torque ratings Table 54 lists process head bolt torque ratings for given transmitter type. Table 54 Process Head Bolt Torque Ratings Bolting Type Meter Body Type Process Head Bolting Size Carbon Steel – Standard; no option s[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 175 9.4 Replacing PWA About the PWA Electronics Board The circuitry in the ST 3000 Release 300 transmitters is of the single PWA design. The PWA contains connectors for the flex-tape conductor from the sensor, the loop power wires and a connector for the optional smart meter cable. Proce[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 176 9.4 Replacing PWA, Continued Procedure, continued Table 55 Replacing PW A, continued Step Action 4 If your transmitter… Then… has Local Smart Meter go to Step 5 Option does not have Local Smart go to Step 7 Meter Option 5 Note orientation of mounting bracket on PWA (side without [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 177 9.4 Replacing PWA, Continued Procedure, continued Table 55 Replacing PW A, continued Step Action 7 Note orientation of mounting bracket on PWA (side without cable connectors). Remove screw retainers from other side of mounting screws so you can remove screws and mounting bracket from[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 178 9.5 Replacing Meter Body Procedure You can replace the complete m eter body including process heads or only the meter body on selected DP, GP and AP transmitters by using the existing process head(s). Use the procedure in Table 56 to install a meter body only. Table 56 Replacing Mete[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 179 9.5 Replacing Meter Body, Continued Procedure, continued Table 56 Replacing Meter Body Only, continued Step Action 5 Remove O-ring and clean interior of process head using soft bristle brush and suitable solvent. 6 Replace O-ring. ATTENTION The process head for a GP or an AP transmit[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 180 9.5 Replacing Meter Body, Continued Procedure, continued Table 56 Replacing Meter Body Only, continued Step Action 8 Carefully assemble process head or heads and bolts to new meter body. Finger tighten nuts. Typical Series 100 DP Transmitter Meter Body H P S I D E L P S I D E Proces [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 181 9.5 Replacing Meter Body, Continued Procedure, continued Table 56 Replacing Meter Body Only, continued Step Action 10 Feed flex tape on new meter body through neck of housing and screw new meter body into housing until bottom of header portion of center section is approximately flush[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 182[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 183 Section 10 —Calibration 10.1 Introduction Section Contents This section includes these topics Section Topic See Page 10.1 Introduction ................................................................................ 183 10.2 Overview ................................................[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 184 10.2 Overview About calibration The ST 3000 Smart Transmitter does not require recalibration at periodic intervals to maintain accuracy. If a recalibration is required, we recommend that you do a bench calibration with the transm itter removed from the process and located in a contro[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 185 10.3 Calibrating Analog Output Signal Background You can calibrate the transmitter’s analog output circuit at its 0 and 100% levels by using the transmitter in its constant-current source mode. It is not necessary to remove the transm itter from service. Procedure The procedure in [...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 186 10.3 Calibrating Analog Output Signal, Continued Procedure, continued Table 57 Calibrating Output Signal f or Transmitter in Analog Mode, continued Step Press Key Read Display or Action Description 7 RESET K COR- RECT PT O U T 301 1 1 P FC W O SI N G . RK . . A C E PT O U T 301 1 1 P[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 187 10.3 Calibrating Analog Output Signal, Continued Procedure, continued Table 57 Calibrating Output Signal f or Transmitter in Analog Mode, continued Step Press Key Read Display or Action Description 12 1 V Z 0 Z 0 PT OU T % 301 1 1 1 _ P# PT OU T % 301 1 1 1Ø P _ # % 1Ø . PT O U T 3[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 188 10.3 Calibrating Analog Output Signal, Continued Procedure, continued Table 57 Calibrating Output Signal f or Transmitter in Analog Mode, continued Step Press Key Read Display or Action Description 17 PREV L O PT O U T 301 1 1 P 1 # DE C C U TS N PT O U T 301 1 1 P# FC W O SI N G . R[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 189 10.4 Calibrating Range with SFC Background The ST 3000 Smart Transmitter has two-point calibration. This m eans when you calibrate two points in the calibration range all the points in that range adjust to that calibration. Procedure The procedure in Table 58 shows the steps for cali[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 190 10.4 Calibrating Range with SFC, Continued Procedure, continued Table 58 Calibrating Measurem ent Range With SFC, continued Step Press Key Read Display or Action Description 9 NON-VOL ENTER (Yes) OR K N G CW . F. S. I PT LRV 3 Ø 11 1 PT LR V 3 Ø 11 1 LR V T RRE CO C D E PT LR V 3 ?[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 191 10.4 Calibrating Range with SFC, Continued Procedure, continued Figure 52 Typical Calibration Hookup. - S I G N A L + + - T E S T 24Vdc Power Sup ply + - DVM (Se e NO TE S ) + Red - Bl a ck ST 3000 Low Pressu r e Head SFC De ad We igh t Test er (Se e NO TE S ) 250 Ω NOTES: The digit[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 192 10.5 Resetting Calibration Background You can erase incorrect calibration data by resetting the data to default values through the SFC. The default values return the transmitter calibration to the original factory “characterization” values. Characterization calculates a mathemati[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 193 10.5 Resetting Calibration, Continued Procedure The procedure in Table 59 shows how to reset calibration data in a transmitter with an SFC. Table 59 R esetting Calibration Data With SFC Step Press Key Read Display or Action Description 1 Connect SFC across loop wiring and turn it on.[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 194[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 195 Section 11 —Troubleshooting 11.1 Introduction Section Contents This section includes these topics Section Topic See Page 11.1 Introduction ................................................................................ 195 11.2 Overview ............................................[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 196 11.2 Overview Diagnostics The SFC and ST 3000 transmitter are constantly running internal diagnostics to monitor the functions and status of the control loop and their communications link. When a diagnostic failure is detected, a corresponding m essage is generated for the SFC displa[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 197 11.3 Clearing the “#” Symbol From SFC Display About the “#” symbol When transm itter diagnostics detect a non-critical status condition, the number symbol “ # ” appears as the last character in the top row of the SFC display along with whatever you are displaying at the t[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 198 11.3 Clearing the “#” Symbol From SFC Display, Continued Procedure, continued Table 60 Clearing the # Sym bol from the SFC Display, continued If Message is. . . Then, Possible Cause is. . . And, Suggested Corrective Action is. . . # T 011 P3 OAD .O M. E ST AT U S R V BL OR # T 01[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 199 11.4 Diagnostic Messages Summary The diagnostic messages can be grouped into one of these five categories. • Non-Critical Failures — Transmitter continues to calculate PV output. • Critical Failures — Transmitter drives PV output to f ailsaf e state. • Communications Errors[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 200 11.4 Diagnostic Messages, Continued Critical failures Table 62 summarizes the critical SFC status message displays. A critical failure has these effects on SFC operation. • Only ID, OUTPUT, and STATUS functions remain operational. • The critical status message is displayed for th[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 201 11.4 Diagnostic Messages, Continued Communication errors, continued Table 63 Sum mary of Diagnostic Messages for Comm unication Errors, continued Message Description TA G O NV D IB LA N. AS DA IA T E Transmitter database was incorrect at powerup. TA G O NV R IE LE N. ST DU IA Q Reque[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 202 11.5 Running Status Check Procedure The procedure in Table 66 shows how to run a status check using the SFC. Table 66 Running a Status Check W ith SFC Step Press Key Read Display or Action Description 1 Connect SFC across loop wiring for transmitter whose status is to be checked Be s[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 203 11.6 Interpreting Messages Interpretation table Most of the diagnostic messages that can be displayed on the SFC are listed in alphabetical order in Table 67 along with a description and suggested action to be taken. Table 67 Diagnostic Message Interpretation Table Message Possible C[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 204 11.6 Interpreting Messages, Continued Interpretation table, continued Table 67 Diagnostic Message Interpretation Table, continued Message Possible Cause What to Do O TE . H SA VE / R W .M ES R IS M A T C H Hardware mismatch. Part of Save/Restore fun ction. Nothing – SFC tried t o r[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 205 11.6 Interpreting Messages, Continued Interpretation table, continued Table 67 Diagnostic Message Interpretation Table, continued Message Possible Cause What to Do TA G O OR XT O NM E S N. NS RP E No response from transmitter. Could be transmitter or loop failure. • Try communicati[...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 206 11.6 Interpreting Messages, Continued Interpretation table, continued Table 67 Diagnostic Message Interpretation Table, continued Message Possible Cause What to Do # T 011 P3 O N ST AT U S N UW KN Selection is unknown. Be sure SFC software is latest version. Press SHIFT and 3 to view[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 207 11.7 Checking SFC Display and Keyboard Procedure The procedure in Table 68 shows how to run an SFC display and keyboard test. Table 68 Running SFC Display and Keyboard Test Step Press Key Read Display or Action Description 1 Turn on SFC 2 ^ SHIFT 2 W PU T IN M A N LO O P FT – SH I [...]

ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 208[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 209 Section 12 —Parts List 12.1 Replacement Parts Part identification • All individually salable parts are indicated in each figure by key number callout. For example, 1, 2, 3, and so on. • All parts that are supplied in kits are indicated in each Figure by key number callout with [...]

210 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 12.1 Replacement Parts, Continued Figure 53 Major ST 3000 Smart Transmitter Parts Reference. ST 3000 Rel ease 300 El ectron ic Hou s ing A ssembly See Fi g ur es 55 and 56 Si ng l e Head See GP M odels Figure STG 140 59 STG 170 59 STG 180 59 Si ng l e Head See AP Models Figure STA122[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 211 12.1 Replacement Parts, Continued Figure 54 ST 3000 Transmitter Mounting Bracket Parts Reference. 2 Ang l e Mount i ng Br ac ket Flat Mou nting Br acke t 4 3 1 Table 69 Major ST 3000 Sm art Transmitter Parts Reference. Key No. Part Number Description Quantity Per Unit 1 30752770-003 [...]

212 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 12.1 Replacement Parts, Continued Figure 55 Series 100/900 Electronics Housing - Electronics/Meter End. 46 5 1 2 K1 Figure 56 Series 100/900 Electronics Housing - Terminal Block End K1 1 3/ K 2 Continued on next page[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 213 12.1 Replacement Parts, Continued Table 70 Parts Identification for Callouts in Figures 55 and 56 Key No. Part Number Description Quantity Per Unit 1 30756961-501 30756961-502 Cap for Series 900 only Cap for Series 100 only 1 2 30756996-501 30756996-502 Cap, meter for Series 900 only[...]

214 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 12.1 Replacement Parts, Continued Figure 57 Series 100 and Series 900 DP Meter Body for Models STD924 & STD930 C, D, G, H, K, and L and STD974 K1 K2 K3 K4 K5 K6 1 K7 K8 K1 K2 K3 K1 K2 K3 K3 K1 K6 K5 Continued on next page[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 215 12.1 Replacement Parts, Continued Table 71 Parts Identification for Callouts in Figure 57. Key No. Part Number Description Quantity Per Unit 1 Specify complete model number from nameplate plus R300 Series 100 replacement meter body w ithout heads 1 Specify complete model number from [...]

216 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 12.1 Replacement Parts, Continued Table 71 Parts Identification for Callouts in Figure 57, continued Key No. Part Number Description Quantity Per Unit Optional Flange Adapter Kits (tw o heads) - Not Show n 30754419-002 Flange adapter kit (st. steel flange adapters w ith carbon steel [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 217 12.1 Replacement Parts, Continued Table 71 Parts Identification for Callouts in Figure 57, continued Key No. Part Number Description Quantity Per Unit Process Head Kits (one head w ith Viton head gasket) 30753908-101 Process head assembly kit (Hastelloy C head) 30753908-102 Process h[...]

218 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 12.1 Replacement Parts, Continued Table 72 Parts Identification for Callouts in Figure 58 Key No. Part Number Description Quantity Per Unit 1 Specify complete model number from nameplate plus R300 Series 900 replacement meter body w ithout heads 1 K1 30757506-001 Head bolts carbon st[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 219 12.1 Replacement Parts, Continued Figure 59 Series 100 GP and AP Meter Bodies and Series 900 AP Meter Body K1 1 K2 K3 2 K4 Table 73 Parts Identification for Callouts in Figure 59 Key No. Part Number Description Quantity Per Unit 2 See Table 74 Process head (GP/AP models) 1 1 Specify [...]

220 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 12.1 Replacement Parts, Continued Table 73 Parts Identification for Callouts in Figure 59, continued Key No. Part Number Description Quantity Per Unit K3 Gasket, Teflon [for gasket only - 30756445-502 (narrow profile L.P), or 30756445-503 (STG180) 6 Gasket, Viton [for gasket only - 3[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 221 12.1 Replacement Parts, Continued Figure 60 Series 900 Dual-Head GP Meter Bodies. K1 K2 K3 1 K2 K1 Table 75 Parts Identification for Callouts in Figure 60 Key No. Part Number Description Quantity Per Unit 1 Specify complete model number from nameplate plus R300 Series 900 replacement[...]

222 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 12.1 Replacement Parts, Continued Figure 61 Series 100 and Series 900 LGP Meter Body. He x agona l B ody Roun d B o dy Table 76 Parts Identification for Callouts in Figure 61 Key No. Part Number Description Quantity Per Unit 1 Specify complete model number from nameplate plus R300 Se[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 223 12.1 Replacement Parts, Continued Figure 62 Series 900 Flush Mount Meter Body. Table 77 Parts Identification for Callouts in Figure 62 Key No. Part Number Description Quantity Per Unit 1 Specify complete model number from nameplate plus R300 Series 900 replacement meter body (Flush M[...]

224 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 12.1 Replacement Parts, Continued Figure 63 Series 100 and Series 900 Flange Mounted Meter Body. 1 Extended Flange Design Pseudo Flange Design Continued on next page[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 225 12.1 Replacement Parts, Continued Table 78 Parts Identification for Callouts in Figure 63 Key No. Part Number Description Quantity Per Unit 1 Specify complete model number from nameplate plus R300 Series 100 replacement meter body 1 Specify complete model number from nameplate plus R[...]

226 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 12.1 Replacement Parts, Continued Figure 64 High Temperature Meter Body. 1 1 Sani t ar y Sea l Sm al l Fl ange NP T Table 79 Parts Identification for Callouts in Figure 64 Key No. Part Number Description Quantity Per Unit 1 Specify complete model number from nameplate plus R300 Serie[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 227 12.1 Replacement Parts, Continued Table 79 Parts Identification for Callouts in Figure 64, continued Key No. Part Number Description Quantity Per Unit 51204983-013 Flange adapter kit (1” NPT st. stl. 300# w/ st. stl bolts) 51204983-014 Flange adapter kit (1” NPT st. stl. 300# w/ [...]

228 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 12.1 Replacement Parts, Continued Figure 65 SFC Smart Field Comm unicator and Accessories. 22378 Style A Style B K1 K2 1 K4 K3 K10 K8 K7 5/6 K12 7 4 3 2 K6 Continued on next page[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 229 12.1 Replacement Parts, Continued Table 80 Parts Identification for Callouts in Figure 65. Key No. Part Number Description Quantity Per Unit 1 Battery pack assembly 1 See Figure 62 Style A – No longer ava ilable. Order conversion kit 30755131-001 30755080-501 Style B 2 30753046-501[...]

230 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 12.1 Replacement Parts, Continued Table 81 Sum mary of Recomm ended Spare Parts Reference Spares for Part Number Descriptio n Figure Nmbr. Key Nmbr. 1-10 Units 10-100 Units 100- 1000 Units Electronics Housing Assembly Figs. 55 and 56 51309397-501 51309397-504 51309397-511 51309397-51[...]

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232 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 Section 13 —Reference Drawings 13.1 Wiring Diagrams External Wiring Diagrams Wiring diagram drawing numbers are listed here for ST 3000 Release 300, Series 100 and 900 Transmitters. These wiring diagrams are included in numerical order behind this page for wiring reference. ST 3000[...]

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6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 233 Appendix A – Table III Options in Model Number A.1 Table III Options Reference Codes and descriptions The following table lists available Table III options alphabetically and numerically by their codes and gives a brief description of the options. Note that restrictions do apply ba[...]

234 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 A.1 Table III Options Reference, Continued Codes and descriptions, continued If Code is. . . Then, transmitter option is . . . MS 316LSS Mounting Sleeve (requires customer installation to process) for STG93P only. OX Clean transmitter for Oxygen or Chlorine service with certificate. [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 235 A.1 Table III Options Reference, Continued Codes and descriptions, continued If Code is. . . Then, transmitter option is . . . 1C FM approval body certification for: • Explosionproof/Flameproof Class I, Division 1, Groups A, B, C, D • Dust Ignition Proof Class II, III, Division 1[...]

236 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 237 Appendix B – Freeze Protection of Transmitters B.1 Possible Solutions/Methods Problem When water is present in the process fluid and ambient temperatures can fall below the freezing point (32°F/0°C), pressure transmitters and their piping require freeze protection. Transmitters m[...]

238 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 B.1 Possible Solutions/Methods, Continued Sealing liquid method, continued Zerex are solutions of ethylene-glycol with some rust inhibitors and possibly leak sealants added; they may be used in place of pure ethylene- glycol. Another sealing liquid, used in many chemical plants, is d[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 239 B.1 Possible Solutions/Methods, Continued Sealing liquid method, continued Figure B-2 Piping Installation for Sealing Li quid with Specific Gravity Lighter Than Process Fluid. 1/2" seamless pi pe ni pple 6" lon g 1/2" shu t-off val v e (thr u port ty pe desirabl e) 1/2[...]

240 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 B.1 Possible Solutions/Methods, Continued Gas applications, continued point in the transmitter meter body and the piping is sloped downward at least one inch per foot. (Side-connected transmitters with vent-drains at a lower point in the meter body must be regularly checked to assure[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 241 B.1 Possible Solutions/Methods, Continued Mechanical (diaphragm) seals, continued You must be careful to specify large enough diaphragms to accom modate expansion and contraction of the fill fluid under varying temperatures without overextending the diaphragm into its stiff area. In [...]

242 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 B.1 Possible Solutions/Methods, Continued Mechanical (diaphragm) seals, continued Figure B-5 Piping Installation for Process Pressure Transmitter with Metal Diaphragm Seal. Process pressure transmitter wi th metal di aph ragm se al Pipe u ni on or coup ling Shut - of f va lve Impul s[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 243 B.1 Possible Solutions/Methods, Continued Electric heating, continued Although systems are available with hollow bolts replacing the normal transmitter body bolts and containing electrical heating elements and thermostats, certain precautions are required with such arrangements. Some[...]

244 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 B.1 Possible Solutions/Methods, Continued Electric heating, continued Figure B-7 Piping Installation for Process Pressure Transmitter and Impulse Piping with Electric Heating Control. Uni o n o r c o up ling Process pressu re transmitter Tem p e ra t ur e co nt ro ller (t her m o s t[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 245 B.1 Possible Solutions/Methods, Continued Steam heating, continued It is common practice to use conventional steam traps on all steam heating systems. They permit live, superheated steam to enter the heating coils and piping down to the trap. You should also use conventional steam tr[...]

246 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 B.1 Possible Solutions/Methods, Continued Steam heating, continued See Figure B-8 and B-9 for typical piping installations. Table B-1 summarizes the tem perature ranges for the various freeze protection systems. Table B-1 Temperature Range of Freeze Protection Systems Operatin g Te m[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 247 B.1 Possible Solutions/Methods, Continued Steam heating, continued Figure B-8 Piping Installation for Differential Pressure Transm itter and Impulse Piping with Steam Heating. Steam heat tracer l in e 1/2" , 3-val v e m ani fold (standard ty pe ) Dif f er ent ia l pr e s s ur e [...]

248 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 B.1 Possible Solutions/Methods, Continued Steam heating, continued Figure B-9 Piping Installation for Process Pressure Transmitter and Im pulse Piping with Steam Heating. 1/4" OD steam tracer li ne Impul se pipi ng wi th 1/4" th i ck in sul ation P ipe ins ula t e d wit h w[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 249 B.1 Possible Solutions/Methods, Continued Superheated steam considerations, continued On industrial flow and pressure measurement applications, we m ay be required to use steam to heat the impulse piping to the flow or pressure transmitter, as well as the transmitter itself . For the[...]

250 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 B.1 Possible Solutions/Methods, Continued Superheated steam considerations, continued Table B-2 lists the various values of steam pressure, saturated steam temperatures at these pressures, degrees of superheat added to the saturated steam and finally the actual temperature of each wh[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 251 Appendix C – Configuration Record Sheet ST 3000 Smart Transmitter Configuration Record Sheet Series: 100 900 Type: DP GP AP RS FM Model Number: Range: Tag Number: Output Conformity: Linear Square Root Engineering Units : "H2O_39F mmHg_0C PSI KPa MPa mbar bar G/cm^2 KG/cm^2 inH[...]

252 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 253 Appendix D – Hazardous Locations Reference Reference Information Inform ation is provided to clarify the hazardous location installation requirements in North America and internationally. An explanation of the applicable enclosure classification systems is also provided. D.1 North [...]

254 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 D.1 North American Classification of Hazardous Locations, Continued Examples Given the criteria above, the following examples are made: A Class III, Division 1 location is a location in which easily ignitable fibers or material processing combustible flyings are handled, manufactured[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 255 D.1 North American Classification of Hazardous Locations, Continued Methods of Protection The following table sum marizes available methods of protection for use in given locations. Protection Concept Designation Permitted Use Principle Explosionproof XP Division 1 & 2 Contains e[...]

256 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 D.1 North American Classification of Hazardous Locations, Continued Intrinsically Safe Apparatus Parameters The Apparatus Parameters are defined as follows. Parameter Description Vmax Maximum safe voltage that can be applied to the apparatus terminals. Imax Maximum safe current that [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 257 D.1 North American Classification of Hazardous Locations, Continued Entity Concept Under entity requirements, the concept allows interconnection of intrinsically safe apparatus to associated apparatus, not specifically examined in such combination. The criteria for interconnection is[...]

258 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 D.1 North American Classification of Hazardous Locations, Continued Table D-2 CSA Entity Parameters Code Description 2j Canadian Standards Association (CSA) • Explosion Proof for Class I, Division 1, Groups B, C & D. Dust- Ignition-Proof for Class II, Division 1, Groups E, F &a[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 259 D.2 International Electrotechnical Commission (IEC) Classification of Hazardous Locations About IEC The IEC has established a number of recomm endations applying to the construction of explosion protected electrical apparatus identified. These recommendations are found within IEC 79-[...]

260 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 D.2 International Electrotechnical Commission (IEC) Classification of Hazardous Locations, Continued IEC Methods of Protection The following table summ arizes available methods of protection for use in given locations. Protection Concept Designation Permitted Use Principle Flameproof[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 261 D.2 International Electrotechnical Commission (IEC) Classification of Hazardous Locations, Continued IEC Temperature Classification Equipment intended for installation directly within the hazardous location must also be classified for the maxim um surface temperature that can be gene[...]

262 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 D.2 International Electrotechnical Commission (IEC) Classification of Hazardous Locations, Continued Certification and Conformity Details, continued Table D-4 Standards Australia (LOSC) Certification Code Description 4H Intrinsically Safe Ex ia IIC T4 Class I Zone 0. Flameproof Ex d [...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 263 D.3 Enclosure Ratings NEMA and IEC Recognition The NEMA (National Electrical Manufacturer’s Association) enclosure classifications are recognized in the US. The IEC Publication 529 Classifications are recognized throughout Europe and those parts of the world that use the IEC standa[...]

264 ST 3000 Release 300 and SFC Model STS103 User’s Manual 6/08 D.3 Enclosure Ratings , Continued IEC Designations, continued Table D-6 provides an approximate conversion from NEMA enclosure type numbers to IEC enclosure classification designations. The NEMA types meet or exceed the test requirements for the associated IEC classifications; for th[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 265 092, 18-108, 18-158, J18-108 and J18-158. Annunciation of a primary seal failure per ANSI/ISA–12.27.01 is electronic and is displayed in various forms based on the type of communication used f or the particular transmitter. Failure of the primary seal is considered a Critical Failu[...]

Index A Analog and DE Modes, 56 Analog meter connections, 48 Analog Mode, 2 B Barrier Diaphragms Cleaning and Inspecting, 171 Battery Pack Installing and Charging, 22 Bracket Mounting Transmitter, 27 C Calibration Calibrating Analog Output Signal, 185 Calibrating Range with SFC, 189 Equipment Required, 184 Resetting, 192 Typical Equipment Connectio[...]

6/08 ST 3000 Release 300 and SFC Model STS103 User’s Manual 267 Local Smart Meter Keystroke Summary (Using SFC), 103 Meter/Transmitter Interaction, 168 Options, 13 Output Conformity, 105 Pushbuttons , 104 Reference Specifications, 24 Set Up Using Meter Psuhbuttons, 104 Set Up Using SFC, 97 Setting display of LRV (using meter pushbuttons), 110 Loc[...]

S Save and Restore Database, 160 Procedure, 161 Scratch Pad Area Writing Data, 158 Sealing Liquid, 237 SFC Connecting to Transmitter, 51 Disconnecting, 123 Display Characteristics, 71 Model Designations, 9 Purpose, 8 SM 3000 Smart Meter connections, 48 Smart Meter. See Local Smart Meter Smartline Configuration Toolkit, 1 Solution Support Center, xi[...]

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