Husqvarna 96045002201 manual

YTH2348 Owner's Manual 532 43 62-68 Rev . 1[...]

2 SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THROW ING OBJECTS. F AILURE TO OBSERVE THE FOLL OWING SAFETY INSTRUCTIONS COULD RESUL T IN SERIOUS INJURY OR DEA TH. I. GENERAL OPERA TION • Read, understand, and follow all instructions on the machine and in the [...]

3 SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary . Al ways look down and behind before and while back- ing. • Never carry children, even with the blades[...]

4 SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICA TIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBL Y ................................................................. 5-6 OPERA TION ......................................................[...]

5 UNAS SEMBLED P ARTS (2) Keys Slope Sheet Key (1) Oil Drain Tube AS SEMBL Y TO REMOVE TRACTOR FROM CAR TON UNP ACK CARTON • Remove all accessible loose parts and parts cartons from carton. • Cut along dashed lines on all four panels of carton. Remove end panels and lay side panels flat. • Check for any additional loose parts or cartons and r[...]

6 AS SEMBL Y CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be prop- erly leveled. See “TO LEVEL MOWER HOUSING?[...]

7 OPERA TION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF FUEL CHOKE MOWER HEIGHT REVERS[...]

8 OPERA TION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERA TING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the applicable safety standards of the American Nati[...]

9 OPERA TION FIG. 4 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. W e rec om mend standard safety glasses or a wide vision safety mask worn over spectacles. [...]

10 OPERA TION TO ADJUST MOWER CUT TING HEIGHT (See Fig. 8) The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height. • Put attachment lift lever in desired cutting height slot. The cutting height range is ap prox i mate ly 1" to 4". The heights are measured from the ground to the blade tip with the engine not [...]

11 S FIG. 10 OPERA TION FIG. 11 TOWING CARTS AND OTHER A T T ACH MENTS T ow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor . Use common sense when towing. T oo heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of y[...]

12 CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. T o avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer . Drain the [...]

13 PURGE TRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is run ning. T o ensure proper operation and performance, it is rec om - mend ed that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have de- vel oped during [...]

14 MAINTENANCE GENERAL RECOMMENDA TIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. T o receive full value from the warranty , operator must main tain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor . At least o[...]

15 MAINTENANCE FIG. 13 TRACTOR Always observe safety rules when per form ing any main- te nance. BRAKE OPERA TION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved sur - face, then brake must be serviced. (See “TO CHECK BRAKE” in the Ser vice and Ad just ments section of this[...]

16 MAINTENANCE V -BEL TS Check V -belts for deterioration and wear after 100 hours of operation and replace if necessary . The belts are not ad just able. Re place belts if they begin to slip from wear . TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission[...]

17 CL AMP FUEL FIL TER FIG. 16 IN-LINE FUEL FIL TER (See Fig. 16) The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob struct ing fuel flow to car bu re tor , re place ment is re quired. • With engine cool, remove filter and plug fuel line sec- tions. • Place new fuel filter in position in fuel line with arrow[...]

18 WARNING: TO A VOID SERIOUS INJURY , BEFORE PERFORMING ANY SER VICE OR AD JUST - MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • T urn ignition key to “STOP ” and remove key . • Make sure the blades and all moving parts have completely stopped. • Disconnect spark pl[...]

19 SERVICE AND ADJUSTMENTS TRANSAXLE 02965 FRONT BACK ENGINE Q. DEFLECTOR SHIELD Q Fig. 22 90° END INTEGRA TED WASHER END ANTI-SWA Y BAR (S) TOWARDS TOW ARDS TRANSAXLE MOWER DECK 5. INST ALL ANTI-SWA Y BAR (S) (IF EQUIPPED) (See Fig. 24 - 26) Fig. 24 02965 A. MOWER SIDE SUSPENSION ARMS Q. DEFLECTOR SHIELD Q A Fig. 23 4. SLIDE MOWER UNDER TRACTOR ([...]

20 SERVICE AND ADJUSTMENTS 6. A TT ACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS (See Fig. 27) • Position front hole in side suspension arm (A) over pin on outside of tractor chassis and secure with large washer and large retainer spring (B). • Repeat on opposite side of tractor . B D A A. MOWER SIDE SUSPENSION ARMS B. RET AINER SPRING D. RIGHT[...]

21 SERVICE AND ADJUSTMENTS FRONT -TO-BACK ADJUSTMENT (See Figs. 33 and 34) IMPORT ANT : Deck must be level side-to-side. T o obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. CAUTION: Blades are sharp. Protect your hands[...]

22 SERVICE AND ADJUSTMENTS TO REPL ACE MOWER BL ADE DRIVE BEL T (See Fig. 35) MOWER DRIVE BEL T REMOV AL • Park tractor on a level surface. En gage parking brake. • Lower attachment lift lever to its lowest position. • Disengage belt tension rod (K) from lock bracket (L). CAUTION: Belt tension rod is spring loaded. Have a firm grip on rod and[...]

23 SERVICE AND ADJUSTMENTS TO REPL ACE MOTION DRIVE BEL T (See Fig. 36) P ark the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest. BEL T REMOV AL - • Remove mower (See “TO RE MOVE MOWER” in this section of manual). NOTE: Observe entire motion drive bel[...]

24 SERVICE AND ADJUSTMENTS FIG. 37 RE T AIN ING RING WASH ERS SQUARE KEY (REAR WHEEL ONL Y) AXLE COVER TO ST ART ENGINE WITH A WEAK BA TTERY (See Fig. 38) WARNING : Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries. If your battery[...]

25 SERVICE AND ADJUSTMENTS TO REMOVE HOOD AND GRILL ASSEMBL Y (See Fig. 40) • Raise hood. • Unsnap headlight wire connector . • Stand in front of tractor . Grasp hood at sides, tilt toward engine and lift off of tractor . • T o replace, reverse above procedure. ENGINE TO AD JUST THROTTLE CON TROL CABLE The throttle control has been preset a[...]

26 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure. TRACTOR Remove mower from t[...]

27 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “TO ST ART ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter . 5. Clean/replace air fil[...]

28 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when oper- ator leaves seat with attachment clutch engaged 1. Faulty operator -safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. Worn, bent or loose blade. 1. Re[...]

29 NO TES M FUSE ST ARTER SOLENOID BA TTERY ELECTRIC CLUTCH CLUTCH/BRAKE (PED AL UP) REVERSE SWITCH (NO T IN REVERSE) SEA T SWITCH (NO T OCCUPIED) SHORTING CONNECT OR CHASSIS HARNESS IGNITION UNIT HOUR METER REGULA TOR CHASSIS HARNESS CONNECT OR (MA TING SIDE) D ASH HARNESS CONNECT OR (MA TING SIDE) LIGHT SWITCH HEADLIGHTS ST A T OR FUEL LINE FUEL [...]

30 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 ELECTRICAL 8 1 99 100 91 2 27 90 28 55 26 43 41 24 27 25 30 33 22 79 21 40 71 34 With Service Minder Option 46 46 With 12V Outlet Option 59 103 16 42 T11S 102 29 105[...]

31 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 ELECTRICAL KEY P ART NO . NO. DESCRIPTION 1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 8 532 18 64-91 Battery Box 16 532 17 61-38 Switch Interlock 21 532 18 37-59 Harness Socket Light 22 532 00 41-52 Bulb, Light #1156 24 532 40 02-53 Cable Battery 25 532 [...]

32 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 CHAS SIS                        CHASSISTEX?4%8ª'4ª(531?  [...]

33 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 CHASSIS 3 532 40 50-12 Logo 5 532 40 87-00 Dash 14 532 41 10-46 Hood 15 532 19 89-07 Lens LH 18 532 40 86-07 Grille Asm. 25 532 19 89-06 Lens RH 34 532 19 61-25 Plate Engine 36 817 06 05-12 Screw 5/16-18 x 3/4 37 532 42 36-94 F ender 52 873 68 05-00 Nut Lock 5/16-18 68 817 49 [...]

34 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 DRIVE 52 51 170 171 225 125 drive-te x_K46_pedal_8_r1 2 2 73 73 33 205 1 116 33 230 230 183 183 205 116 56 213 221 160 206 26 207 209 92 125 116 64 188 161 35 184 167 160 42 29 15 159 159 221 186 189 49 187 50 51 52 51 190 185 125 226 125 125 80 125 208 210 214 125 215 153 166[...]

35 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 DRIVE KEY P ART NO . NO. DESCRIPTION KEY P ART NO . NO. DESCRIPTION 1 - - - - - - - - - T ransaxle, TUFFTORQ K46 BT (Internal parts not available) 2 532 12 35-83 Key 15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga. 17 532 41 36-78 Spring, Brake 26 532 19 96-79 Spring Return Cruis[...]

36 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 ENGINE 1 84 12 11 42 85 29 SP ARK ARRESTER KIT 45 21 20 62 71 70 79 69 87 2 engine-te x_bs-2cyl_50 81 37 28 37 18 15 9 90 91 82 41[...]

37 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 ENGINE KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Briggs & Stratton 1-800-233-3723 1 - - - - - - Engine [...]

38 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 STEERING ASSEMBL Y 6 5 13 13 53 8 9 9 8 8 7 7 62 4 35 16 19 63 63 57 60 59 58 28 13 22 64 70 68 69 67 67 66 15 15 14 14 21 51 26 1 45 61 2 6 steering-tex_LEGND2_18_r1[...]

39 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 STEERING ASSEMBL Y KEY P ART NO . NO . DESCRIPTION 1 532 41 64-80 Wheel, Steering 2 532 19 59-68 Axle Asm., Front 4 532 40 30-89 Spindle Asm., LH 5 532 40 30-90 Spindle Asm., RH 6 532 12 49-31 Bearing, Race Thrust Harden 7 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 8 812 00 00[...]

40 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 MOWER DECK 241 242 47 7 50 46 32 33 31 30 1 33 48 52 43 54 97 33 49 39 185 46 46 6 21 122 114 98 31 32 25 26 24 27 194 113 17 21 49 187 190 188 190 187 120 117 116 189 21 18 13 14 15 22 20 11 8 29 48_Deck_tex_22_r1 12 16 19[...]

41 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 MOWER DECK KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 1 532 40 35-82 Deck W eldment Mower 6 532 19 72-48 Cover Mandrel LH 7 532 19 91-02 Cover Mandrel RH 8 532 19 30-03 Bolt 7/16 Asm. Bla[...]

42 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 MOWER LIFT 7 3 87 10 88 2 89 90 87 98 97 97 91 lift-tex_3 91 89 87 89 87 2 532 42 20-27 Shaft Asm. Cross, Lift 3 532 19 52-31 Lever Asm., Lift 7 532 41 15-55 Grip, Lever 10 532 19 63-14 Spring T orsion 87 532 19 42-09 Pin Cotter 7/16 Bow Tie Lock 88 532 41 07-10 Spring Lift As[...]

43 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 SEA T ASSEMBL Y 1 532 42 40-68 Seat 2 532 18 01-66 Bracket Pivot F ender 3 532 14 06-75 Strap, Asm F ender 6 873 80 06-00 Nut, Lock w/Ins. 3/8-16 unc 7 532 12 41-81 Spring, Seat Cprsn 8 532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems 10 532 19 69-77 Pan, Seat 21 532 17 18-52 Bolt, [...]

44 17 16 16 14 8 1 14 9 6 5 15 4 TRACTOR - MODEL NO . YTH2348 (96045002201), PRODUCT NO . 960 45 00-22 DECALS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY P ART NO . NO . DESCRIPTION 6 2 1 3 11 4 10 5 9 8 7 wheel_art_1-vgt WHEELS AND TIRES KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 532 05 91-92 Cap[...]

45 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to preven[...]

46 SERVICE NOTES[...]

47 SERVICE NOTES[...]

04.12.10 JA Printed in the U.S.A. SECTION 1: LIMITED W ARRANTY Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below: Lifetime Warranty (Parts and Labor)[...]