Husqvarna 966616701 manual

Please read the operator’ s manual car efully and mak e sur e you understand the instructions befor e using the machine. Operator Manual PZ29D CE / 966616701 English[...]

©2011 HTC. All rights reserved. Orangeburg, SC In order to implement improvements, specifications and designs can be altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty . Do not modify [...]

CONTENTS INTRODUCTION ............................................................... 5 Driving and T ranspor t on Public Roads ...................... 5 T owing ......................................................................... 5 Operating .................................................................... 5 Good Service ...................[...]

W ARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower . Each person operating the mower must be of sound mind and body and must not be under the in[...]

5 INTRODUCTION Congratulations Thank you for purchasing a Husqvarna ride-on mower . This machine is built for superior efficiency to rapidly mow primarily large areas. A contr ol panel easily accessible to the operator and a hydrostatic transmission regulated by steering contr ols both contribute to the machine’s perfor mance. This manual is a v[...]

6 INTRODUCTION Good Service Husqvarna’s products are sold all over the world and only in specialized retail stor es with complete service. This ensures that you as a customer r eceive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer . See the certificat[...]

R N SYMBOLS AND DECALS 7 These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. Used in this publication to notify the reader of a risk of personal injury or death , particularly if the reader should neglect to follow instructions given in the manual. IMPORT ANT INFORMA TION Xxxx[...]

SYMBOLS AND DECALS 8 Moving sharp blades under cover Noise emissions to the surroundings in accor dance with the European Union’s directive. The machine’s emission is stated in the chapter TECHNICAL DA T A and on the decals. Only machines for European market. Read Operator’s Manual Shut off engine and remove key befor e perfor ming any mainte[...]

SAFETY 9 8011-512 Read the operator’ s manual bef ore star ting the machine 8011-513 Clear the area of objects bef ore mowing W ARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety . Safety Instructions These instructions are for your safety . Read them carefully . W ARNING! THIS CUTTING MACH[...]

SAFETY 10 8011-520 Ne ver tak e passengers W ARNING! Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer , birth defects, or other reproductive system damage. The engine exhaust contains carbon monoxide, which is an odorless, colorless, poisonous gas. Do not use the machine in enclosed spaces. • Dise[...]

SAFETY 11 Personal Safety Equipment 8011-670a P ersonal protective equipment 6003-004 Mow up and do wn, not side to side • Make sure that you have first aid equipment close at hand when using the machine. • Never use the machine when barefoot. • Always wear protective shoes or boots, pr eferably with steel toe caps. • Always wear approved [...]

SAFETY 12 8011-517 Ne ver allo w children to operate the machine 8011-518 K eep children awa y from work area • Do not use on steep slopes. • Do not try to stabilize the machine by putting a foot on the ground. • Do not mow near drop-of fs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edg[...]

SAFETY 13 Safe Handling of Diesel Fuel 8011-516 Ne ver fill the fuel tank indoors W ARNING! The engine must not be started when the driver’s floor plate or any protective plate for the mower deck’s drive belt is removed. W ARNING! The engine and the exhaust system become very hot during operation. There is risk for burns if touched. Allow eng[...]

SAFETY 14 8011-515 Ne ver driv e the machine in an enclosed space General Maintenance • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation r egularly . • Keep machine free of grass, leaves, or other de[...]

SAFETY 15 Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, fire or eye injury . Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery . 6003-009 Do not smoke when perf or ming maintenance on the batter y . [...]

SAFETY 16 IMPORT ANT INFORMA TION The parking brake is not sufficient to lock the machine in place during transport. Ensure that the machine is well fastened to the transport vehicle. Always reverse the machine onto the transport vehicle to avoid tipping it over . T ransport • The machine is heavy and can cause serious crushing injuries. Be extr[...]

SAFETY 17 W ARNING! This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested, bush covered or grassy lands unless the engine's system is equipped with a spark arrester meeting applicable local or state laws (if any). Rollover Protection System (ROPS) The ROPS increases the basic weight[...]

CONTROLS 18 This operator’s manual describes the Husqvarna Zero T urn Rider . The rider is fitted with a Kubota engine. T ransmission from the engine is made via belt-driven hydraulic pumps. Using the left and right steering controls, the flow is r egulated and thereby the direction and speed. Control Locations 1 2 3 4 5 6 9 10 12 7 11 13 *The [...]

CONTROLS 19 Motion Control Levers The machine’s speed and direction ar e continuously variable using the two steering controls. The steering controls can be moved forwar d or backward about a neutral position. Further more, ther e is a neutral position, which is locked if the steering controls ar e moved outward. When both controls ar e in the ne[...]

CONTROLS 20 Blade Switch T o engage the mower deck, pull the blade switch knob out. The mower blades are disengaged when the knob is pressed down fully . 8065-066 Blade s witch Parking Brake The parking brake is found on the left of the machine. Pull the lever backward to activate the brake and push forward to r elease it. IMPORT ANT INFORMA TION T[...]

CONTROLS 21 Hour Meter The hour meter displays the total operating time. It will flash CHG OIL (Change Oil) at 50 hour intervals. The flash duration is one hour before and one hour after the interval. The CHG OIL icon will come on and shut off automatically . The hour meter cannot be manually reset. 8065-066 Hour meter T racking Knob If the mower[...]

CONTROLS 22 8065-069 Ignition s witch - R UN position Release the key to the RUN position when the engine has started. For using “accessory”, tur n the key clockwise. 8065-070 Ignition s witch - accessor y Ignition Switch The ignition key is placed on the control panel and is used to start and stop the engine. T ur n the key clockwise to start [...]

2 4 3 1 CONTROLS 23 Control Module The control module operates and monitors multiple functions such as warning lighting, seat delay , audible buzzer , PTO interlock and start timer . W ar ning lights on the module include batter y voltage, low oil pressur e, high coolant temp and glow plugs. On initial start up, all lights will illuminate for one s[...]

1 2 CONTROLS 24 Cutting Height Pedals The cutting height pedals release the deck lift to allow setting the desired deck height. Apply pr essure to the lift pedal and rotate foot to also apply pr essure to the release pedal, unlocking the deck lift. For transport, push the lift pedal fully forward until the deck lift latches in the transport (highes[...]

CONTROLS 25 Fuel Shut Off V alve The fuel shut off valve is located on the right fr ont side of the engine, below the air cleaner . The valve is off when the handle tab is turned perpendicular to the fuel line. Fuses Main harness fuses are located on the right hand side of the machine under the seat. They are accessed by tilting the seat forward. T[...]

CONTROLS 26 IMPORT ANT INFORMA TION T o avoid engine problems, the fuel system should be emptied before storage of 30 days or longer . Drain the fuel tanks, start the engine and let it run until the fuel lines and injector are empty . Use fresh fuel the next season. See Storage Instructions for additional information. Never use engine or injector c[...]

OPERA TION 27 Read the Safety Instructions section and the following pages if you are unfamiliar with the machine. T raining Due to unique steering capabilities, zero turn mowers are far mor e maneuverable than typical riding mowers. This section should be reviewed in its entir ety prior to attempting to move the mower under its own power . When ?[...]

OPERA TION 28 Before Starting 1. Read the sections Safety Instructions and Controls befor e star ting the machine. 2. Perfor m the daily maintenance. (see Maintenance Schedule in the Maintenance section). 3. Make sure ther e is sufficient fuel in the fuel tank. 4. Make sure that the parking brake is engaged. Roll Bar and Safety Belt Operate the un[...]

OPERA TION 29 Starting the Engine 1. Open the fuel tank valve. 8065-017 Set mower dec k to the transpor t position 8065-013 Fuel valv e in the OPEN position 7. Push foot pedal fully forward for transport position. Set pin at desired cutting height. (Height selection pin is removed by r otating 180 O .) Make sure that the pin is inserted fully throu[...]

OPERA TION 30 7. Move the throttle to the middle position. 6. Move the steering controls outwar d to the locked (outer) neutral position. 5. Disengage the mower blades by pressing the blade switch down. 8065-071 Set the throttle 8065-067 Blade s witch 8065-108 Place controls in neutral position[...]

OPERA TION 31 8065-004 Set the engine speed 8. T urn the key to the RUN position and wait for the glow plug light to go out. Press in and turn the ignition key to the ST ART position. If the engine fails to start after 10 seconds, the engine will stop cranking and the ignition switch must be turned off to reset the start sequence. When the engine s[...]

OPERA TION 32 Weak Battery If the battery is too weak to star t the engine, it should be recharged. (See Battery in the Maintenance section.) Jumper Cables Use • Connect each end of the RED cable to the POSITIVE (+) terminal on each batter y , taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGA TIVE (-) te[...]

OPERA TION 33 Running 1. Release the parking brake by moving the lever downward. NO TE: The mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 2. Move the steering controls to the neutral position (N). 3. Rel[...]

OPERA TION 34 Operating on Hills Read the Safety Instructions Driving on Slopes in the Saf ety section. 8065-006 Release the parking brake W ARNING! Do not drive up or down hills with slopes greater than 10 degrees. Do not drive across slopes. 8065-108 Place controls in neutral position • The slowest speed possible should be used before starting [...]

OPERA TION 35 Stopping the Engine 1. Move the throttle to the minimum position (tortoise symbol). 2. Move the steering controls outwar d to the neutral position. 3. Disengage the mower deck by depressing the blade switch. 8065-067 Disengage the mower dec k and move throttle to minim um 4. Raise the mower deck by pressing the foot pedal forward to t[...]

OPERA TION 36 8011-603b Mowing pattern Mowing Tips • Observe and flag rocks and other fixed objects to avoid collisions. • Begin with a high cutting height and reduce it until the desired mowing r esult is attained. The average lawn should be cut to 2½" (64 mm) during the cool season and over 3" (76 mm) during the hot months. For h[...]

OPERA TION 37 W ARNING! No adjustments or maintenance should be carried out unless: • the engine stopped • the ignition key removed • the parking brake activated Moving Machine By Hand IMPORT ANT INFORMA TION Tighten the valve moderately . Do not overtighten the valve when closing. That can damage the valve seat. 8065-076 Release valv es Pump[...]

MAINTENANCE 38 1) Perfor med by authorized service workshop. 2) In dusty conditions, cleaning and replacement ar e requir ed more often. 3) First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, r eplace every 50 hours. ● = Described in this manual ♦ = Not described in this manual ■ = Refer to the eng[...]

MAINTENANCE 39 W ARNING! Before performing any service or adjustment checklist: • Engage the parking brake. • Place the Blade-switch in the disengaged position. • T urn the ignition switch to OFF position and remove the key . • Make sure the blades and all moving parts have completely stopped. MAINTENANCE Daily At least once each year Maint[...]

1 2 MAINTENANCE 40 Battery The mower is equipped with a maintenance free battery and does not need servicing. However , periodic charging of the battery with an automotive type battery charger will extend its life. • Keep battery and ter minals clean. • Keep battery bolts tight. • See chart for charging times. IMPORT ANT INFORMA TION Do not a[...]

MAINTENANCE 41 Safety System This machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: 1. The mower deck is disengaged. 2. The steering controls ar e in the outer , locked neutral position. 3. The parking brake is on. Make daily inspections to ensure that the[...]

1 2 3 4 1 / 8 - 3 / 16 " MAINTENANCE 42 Parking Brake Visually check that no damage is found on the lever , links, or switch belonging to the parking brake. Perfor m a standstill test and check that there is sufficient braking action. IMPORT ANT INFORMA TION The machine must be standing still when applying the parking brake. 8065-006 P ar kin[...]

1 1 2 3 MAINTENANCE 43 8065-049 1. Drive levers 2. Control assembly 3. Alignment slot Neutral adjustment Drive Lever Adjustment Drive levers can be adjusted up and down and side to side to suit the operator . Height Adjustment Alignment adjustments will be needed after adjusting the height. Make adjustments with the unit turned off. 1. Remove the b[...]

MAINTENANCE 44 8065-040 Release the belt tension Deck Belt Deck Belt Removal Park on a level surface. Apply park brake. Lower the deck into the lowest cutting position. 1. Remove foot plate and belt shields. 2. Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface. 3. With a ½" breaker bar and u[...]

1 2 MAINTENANCE 45 Pump Belt The pump belt is not adjustable. Replace the belt if it begins to slip from wear . Replacing Pump Belt Park the mower on a level surface. Engage the parking brake and disconnect negative cable from battery . Jack or hoist the rear of the unit off of the ground to access the bottom of the unit. Belt Removal/Installation [...]

1 3 8065-080 1. T ensioner body 2. Detent pin 3. Nut/spring assembly Pump belt remov al 2 MAINTENANCE 46 V -belts Check every 100 hours of operation. Check for severe cracking and large nicks. NO TE: The belt will show some small cracks in normal operation. Clutch Belt Removal 1. Disconnect the negative cable from the battery . 2. Remove the rear e[...]

2 3 1 MAINTENANCE 47 IMPORT ANT INFORMA TION The sharpening of blades should be carried out by an authorized service workshop. Cutting Blades T o attain the best mowing effect, it is important that blades are well sharpened and not damaged. Replace blades that have been bent or cracked when hitting obstacles. Let the service workshop decide whether[...]

2 1 MAINTENANCE 48 Adjusting the Mower Deck 8011-601-1 Leveling Deck Adjust the deck while the mower is on a level surface. Make sure the tires ar e inflated to the correct pressur e. See Tire Pressures in Maintenance section. If tires ar e under or over inflated, the deck cannot be properly adjusted. Faulty mower deck adjustments will cause an u[...]

2 1 MAINTENANCE 49 Anti-scalp Rollers Anti-scalp rollers keep the deck in the pr oper position to help prevent scalping in most terrain conditions. Do not adjust the rollers to support the deck. IMPORT ANT INFORMA TION Adjust anti-scalp rollers with the mower on a flat level surface. IMPORT ANT INFORMA TION The anti-scalp rollers must not be used [...]

MAINTENANCE 50 Use protective glasses when cleaning and washing. Cleaning Regular cleaning and washing, especially under the mower deck, will increase the machine’s life-span. Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks. Do not spray water on the top of the mower deck. Use compressed air to[...]

51 LUBRICA TION 51 12/12 Every year 1/52 Every Week 1/365 Every day Lubricate with grease gun Oil change Filter change Level check 8065-074 Lubrication Schedule General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil. When lubricating with gr ease, u[...]

52 LUBRICA TION 52 Wheel and Deck Zerks Use only good quality bearing grease. Grease fr om well-known brand names (petrochemical companies, etc.) usually maintains a good quality . Front Wheel Mount Remove dust cap to expose zerk. Lubricate with a grease gun until the gr ease is forced out around the top washer . Front Wheel Bearings Lubricate 3-4 [...]

53 LUBRICA TION 53 8065-076 Hydraulic pump oil filter Hydraulic Drive Fluid and Filter Change The hydraulic drive is designed with an external filter for ease of maintenance. T o ensure constant fluid quality levels and longer life, an oil filter change interval of every 500 hours is recommended. The following procedur e can be per for med with[...]

54 LUBRICA TION 54 T ransmission Purging Procedures Due to the effects air has on efficiency in hydr ostatic drive applications, it is critical to purge the system. These purge procedur es should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system. Resulting symp[...]

TROUBLESHOOTING GUIDE 55 Problem Cause Engine will not start • Blade switch is engaged • Steering controls ar e not locked in the neutral position • Parking brake is not activated • Battery is dead • Contamination in the injector or fuel line • Fuel supply is closed • Clogged fuel filter or fuel line • Faulty ignition system Starte[...]

TROUBLESHOOTING GUIDE 56 Problem Cause Engine overheats • Clogged debris screen or radiator fins • Engine overloaded • Electric fan not functioning • Poor ventilation around engine • Blown fuse for electric fan • Defective engine speed regulator • Engine alternator belt damage (broke or slipping) • T oo little or no oil in the engi[...]

ST ORAGE 57 Winter Storage The machine should be readied for storage at the end of the mowing season or if it will not be in use for longer than 30 days. Fuel allowed to stand for long periods of time (30 days or more) can leave sticky r esidues that can plug the injector and disrupt engine function. Fuel stabilizers are an acceptable option as r e[...]

WIRING DIAGRAM 58[...]

TECHNICAL DA T A 59 T orque Specifications Hex Head Cap Screws The torque values shown should be used as a general guideline when specific tor que values are not given. U.S. Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut Size ft./lbs Nm ft./lbs Nm ft./lbs Nm Shank Size (Diameter in inches, fine or coarse thread[...]

TECHNICAL DA T A 60 PZ29D CE Engine Manufacturer Kubota 1) T ype D1305-E3B Power 18.6Kw @ 2200 rpm 2) Lubrication Pressur e w/ Oil Filter Fuel No. 2-D Fuel tanks capacity 11 gallons / 41.6 liters Cooling Radiator Air filter Heavy duty canister Alternator 12v 60 amp @ 3600 rpm Starter Electric T ransmission T ransmission Dual pump and wheel motor S[...]

TECHNICAL DA T A 61 PZ29D CE 61" Combi Deck PZ29D CE 60" Flat Deck Frame Cutting Width 155 cm / 61" 152.4 cm / 60" Cutting Height 2.5-12.7 cm / 1"-5" 2.5-12.7 cm / 1"-5" Uncut Circle 0 0 Number of Blades 3 3 Blade Length 56 cm / 22" 53.3 cm / 21" Anti-scalp Rollers 3 adjustable 4 adjustable Sprung S[...]

CONFORMITY CERTIFICA TES 62 Conformity Certificates For Model Listed Below: 966616701 / PZ29D CE USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requir ements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not [...]

SER VICE JOURNAL Action Date, mtr reading, stamp, sign 63 Delivery Service Charge and connect the battery ¨ Adjust the tire pr essure of all wheels to 15 PSI (1 bar) ¨ Connect the contact box to the cable for the seat’s safety switch ¨ Check hydraulic oil level ¨ Check hydraulic hoses for kinking or leaks ¨ Check neutral position ¨ Fill wit[...]

SER VICE JOURNAL Action Date, mtr reading, stamp, sign 64 After 10 hours Change the engine oil ¨ Change the oil filter ¨ Check hydraulic oil level ¨ Inspect hydraulic hoses ¨ Inspect hydraulic belt ¨ Inspect hydraulic filter ¨ Check neutral position ¨ Check safety system ¨ Check seat belt ¨ Check ROPS ¨ Check fuel system for leaks ¨ In[...]

SER VICE JOURNAL Action Date, mtr reading, stamp, sign 65 Daily Service Clean debris from mower ¨ Check engine oil level ¨ Check the tire pr essures ¨ Check underside of deck ¨ Inspect deck pulleys ¨ Check/clean the radiator's fins and debris screen ¨ Check safety system ¨ Check seat belt ¨ Check ROPS ¨ Check fuel system for leaks ¨[...]

SER VICE JOURNAL Action Date, mtr reading, stamp, sign 66 50-Hour Service Clean debris from mower ¨ Check engine oil level ¨ Check the tire pr essures ¨ Check underside of deck ¨ Inspect deck pulleys ¨ Check/clean the radiator fins ¨ Check safety system ¨ Check seat belt ¨ Check ROPS ¨ Check fuel system for leaks ¨ Inspect safety guards [...]

SER VICE JOURNAL Action Date, mtr reading, stamp, sign 67 250-Hour Service Grease fittings (caster pivots and caster wheels) ¨ Inspect dampers ¨ Inspect frame ¨ Inspect throttle cable ¨ Inspect hardwar e ¨ Check the tire pr essures ¨ Change the engine oil and filter ¨ Change air filter ¨ Inspect fuel filter ¨ Check engine RPM ¨ Clean [...]

SER VICE JOURNAL Action Date, mtr reading, stamp, sign 68 500-Hour Service Grease fittings (caster pivots and caster wheels) ¨ Inspect dampers ¨ Inspect frame ¨ Inspect throttle cable ¨ Inspect hardwar e ¨ Check the tire pr essures ¨ Change the engine oil and filter ¨ Change air filter ¨ Inspect fuel filter ¨ Check engine RPM ¨ Clean [...]

SER VICE JOURNAL Action Date, mtr reading, stamp, sign 69 At Least Once Each Y ear Clean the radiator fins ¨ Replace the air cleaner’s filter ¨ Change the engine oil ¨ Replace the engine oil filter ¨ Check/adjust the cutting height ¨ Check/adjust the parking brake ¨ Check the engine valve clearance (800 hours) ¨[...]

SER VICE JOURNAL Action Date, mtr reading, stamp, sign 70[...]

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1 15 404727 Rev B 201 1-1 1-30 Original Instructions www .husqvarna.com[...]