Hyundai HYW4000P manual

OPERA T OR’S MANU AL * IMP OR T ANT S AFETY INS TRUC TIONS HYW2500P - HY W3000P - HYW4000P Licensed by Hyundai Corpor ation, Korea[...]

2 Hyundai P ower Equipment t able of c ontents Introduction 4 Using the Operating Manual P roduct Identification 5 P ressure W asher 5 Engine Saf ety 6 Understanding the Machine Saf ety Decal 7 Saf ety Rules 7 Hazard Symbols and Meanings P etrol W asher Components 14 Component Chart Assembly 15 Unpack the P ressure W asher 15 Attach Handle P re-Op[...]

3 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment t able of content s Using Black Soap No zzle Apply Detergent 23 T roubleshooting P etr ol Engine T r oubleshooting Char t 24 P ump T r oubleshooting Chart 25 Storage Winter Storage 26 L ong T erm Storage 26 P rotect F uel System 26 Other Storage T ips 27 P arts Break down P ressure W ashe[...]

4 Hyundai P ower Equipment Using the Operating manual The oper ating manual is an important par t of your pressure washer and should be read thoroughly bef ore initial use, and ref erred to often to make sure adequate saf ety and ser vice concerns are being addressed. Reading the instruction manual thoroughly will help av oid any personal injury or[...]

5 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment produc t identifica tion Record Identification Numbers P ressure W asher If you need to contact an Authoriz ed Dealer or Customer Ser vice line f or inf ormation on ser vicing, always pr ovide the pr oduct model and identifica- tion numbers. Y ou will need to locate the model and serial[...]

6 Hyundai P ower Equipment safe ty IMPOR T ANT S AFETY INSTRUC TION S SA VE THESE IN S TRUCTION S W ARNING – When using this product basic precautions should always be f ollowed, including the following:- 1. Read all the instructions bef ore using the product. 2. T o reduce the risk of injury, close super vision is necessary when a product is use[...]

7 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment Understanding the Machine Safety Labels The machine saf ety label shown below is placed on your machine to draw attention to potential saf ety hazar ds. safe ty WARNING! High pressure spray s can cause serious bodily injury. Use with Caution. W arranty is v oid if you ex ceed preset press[...]

8 Hyundai P ower Equipment safe ty The saf ety alert symbol ( ) is used with a signal wor d (DANGER, CA UTION, W ARNING), a pictorial and/or a saf ety message to aler t you to hazards. D AN GER indicates a hazar d which, if not avoided, will result in death or serious injury. W ARN ING indicates a hazard which, if not avoided, could result in death[...]

9 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment safe ty W ARN ING F uel and its vapors are e xtremely flammable and explosiv e. Fire or explosion can cause se vere burns or death. When Adding or Draining F uel • T urn pressure washer OFF and let it cool at least 2 minutes before removing fuel cap. L oosen cap slowly to release press[...]

10 Hyundai P ower Equipment safe ty W ARN ING Starter cord kickback (r apid retraction) can result in bodily injury. Kickback will pull hand and arm toward engine faster than y ou can let go. Brok en bones, fractures, bruises, or spr ains could result. • NEVER pull starter cord without fir st releasing spray gun pressure. • When starting engin[...]

11 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment safe ty W ARN ING Contact with exhaust area can result in serious burns. Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire. • DO NO T touch hot parts and A VOID hot e xhaust gases. • Allow equipment to cool bef ore touching. • Keep at least [...]

12 Hyundai P ower Equipment safe ty W ARN ING Starter and other rotating parts can entangle hands, hair, clothing, or accessories. • NEVER oper ate pressure washer without protective housing or covers . • DO NO T wear loose clothing, jewellery or anything that may be caught in the starter or other rotating parts. • Tie up long hair and remo v[...]

13 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment safe ty NO TICE High pressure spray may damage fr agile items including glass. • DO NO T point spray gun at glass when using red 0° spr ay tip. • NEVER aim spr ay gun at plants. NO TICE Improper treatment of pressure washer can damage it and shorten its lif e. • If you have questi[...]

14 Hyundai P ower Equipment Read this operating manual and saf ety rules bef ore operating your pressure washer. pe trol w a sher components 1. Nozzles Deter gent, 0°, 15°, 40° & T urbo Nozzle: f or high pressure cleaning applications. 2. High P ressure Hose Connect one end to water pump and the other end to spray gun. 3. P ressure Control K[...]

15 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment Y our pressure washer requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel. If you have an y problems with the assembly of your pressure washer, please call the help line. If calling f or assistance, please have the model and s[...]

16 Hyundai P ower Equipment pre - opera tion che cklis t F ollow the Checklist Below Prior to Using the Machine Each T ime 1. Check to ensure the engine oil is at the proper le vel. Use SAE 15W40 Oil 2. Check the 2 handle knobs to ensure they are tight and will not vibr ate loose. 3. Add fuel to the petrol tank - Regular Unleaded P etrol 4. Connect[...]

17 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment s t ar ting y our w a sher How to Star t Y our Pressure W asher T o start your pressure washer for the fir st time, follow these instructions step-by -step. This starting inf ormation also applies if you have let the pres- sure washer sit idle f or at least a day. 1. P lace pressure was[...]

18 Hyundai P ower Equipment 6. Uncoil high pressure hose and attach quick connect end of hose to base of spray gun. P ull down on collar of quick connect, slide onto spray gun and let go of collar. T ug on hose to be sure of tight connection. Some models may use a threaded hose connector. 7. Similarly, attach other end of high pressure hose to high[...]

19 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment s t ar ting y our w a sher 10. Connect the garden hose to the water inlet. T ighten by hand. 11. T o start the machine, locate the engine switch on the side of the engine, and switch it to the ON position. (see component chart to locate switch) Check to ensure fuel valve is in the ON pos[...]

20 Hyundai P ower Equipment s t ar ting y our w a sher W ARN ING Starter cord kickback (r apid retraction) can result in bodily injury. Kickback will pull hand and arm toward engine faster than y ou can let go. Brok en bones, fractures, bruises, or spr ains could result. • NEVER pull starter cord without fir st relieving spray gun pressure. • [...]

21 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment shutting do wn y our w a sher W ARN ING Contact with exhaust area can result in serious burns. Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire. • DO NO T touch hot parts and A VOID hot e xhaust gases. • Allow equipment to cool bef ore touchi[...]

22 Hyundai P ower Equipment The quick –release on the lance allows you to switch between four diff erent quick -release nozzles. T he nozzles can be changed while pressure washer is running once spray gun trigger saf ety lock is engaged. The diff erent no zzles vary the spray pattern as shown abo ve. F ollow these instructions to change the nozzl[...]

23 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment T o apply detergent, follow these steps: 1. Fit black soap nozzle. 2. P repare detergent solution as required b y job. 3. P lace small filter end of detergent siphoning tube into deter gent container. NO TE: Make sure the filter is fully submer ged in detergent while applying detergent[...]

24 Hyundai P ower Equipment troubleshoo ting P roblem Cause Correction Unit has f ollowing problems: F ailure to produce pressure, erratic pressure, chattering, loss of pressure, low water volume. 1. L ow pressure spray tip installed. 2. W ater inlet is blocked. 3. Inadequate water supply. 4. Inlet hose is kinked or leaking. 5. Clogged inlet hose s[...]

25 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment Engine runs well at no load but “bogs” down under full load 1. Engine speed is too slow 1. Adjust Thr ottle Le ver back to full throttle. Engine will not start; or starts and runs rough 1. L ow oil level 2. Dirty air cleaner 3. Out of petrol 4. Stale petrol 5. Spark plug wire not con[...]

26 Hyundai P ower Equipment s tora ge Winter Storage T o protect the unit from freezing temperatures: . 1. Use P ump Saver to treat pump. T his minimizes freez e damage and lubricates pistons and seals. Contact your local dealer f or P ump Saver Solution. 2. If pump saver is not available, connect a 1 metre section of gar den hose to water inlet ad[...]

27 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment s tora ge Other Storage T ips 1. DO NO T store fuel from one season to another unless it has been treated as described in P rotect F uel System. 2. Replace fuel container if it starts to rust. Rust and/or dirt in fuel can cause problems if it’ s used with this unit. 3. Cover unit with [...]

28 Hyundai P ower Equipment p art s breakdo wn P ressure W asher (HYW2500P) No. Part Code Description Qty . 1 85.201.025 QR Nozzle 0° - 0.25 1 85.216.025 QR Nozzle 15° - 0.25 1 85.241.025 QR Nozzle 40° - 0.25 1 85.266.401 Brass Soap Nozzle 1 RJ-3030-CS T urbo Nozzle 1 2 85.600.122-0.2 Handle Assembly 1 3 85.600.122-02.3 Decal Plate 1 4 85.600.12[...]

29 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment p art s breakdo wn P ressure W asher (HYW3000P) No. Part Code Description Qty . 1 85.201.025 QR Nozzle 0° - 0.25 1 85.216.025 QR Nozzle 15° - 0.25 1 85.241.025 QR Nozzle 40° - 0.25 1 85.266.401 Brass Soap Nozzle 1 RJ-3030-CS T urbo Nozzle 1 2 85.600.122-02.3 Decal Plate 1 3 85.600.122[...]

30 Hyundai P ower Equipment No. Part Code Description Qty . 1 85.201.025 QR Nozzle 0° - 0.25 1 85.216.025 QR Nozzle 15° - 0.25 1 85.241.025 QR Nozzle 40° - 0.25 1 85.266.401 Brass Soap Nozzle 1 THA-15 Turbo Nozzle 1 2 85.600.125-02.2 Decal Plate 1 3 85.600.125-02R2 Handle Assembly 1 4 85.660.050B 12” Wheel 2 5 85.600.125-01R3 Frame Sub Assembl[...]

31 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment P ressure W asher P ump (HY W2500P) No. Part Code Description Qty . No. Part Code Description Qty . 1 BA1007 Manifold 1 39 DA2107 Screw - M6 1 2 DA2114 Scr ew - M8 x 45 5 40 DA5023 Handle 1 3 DA5027 Jacket 1 41 DA3017 Valve seat 3 4 DA8999 Thermal valve 1 42 DA1035 Cap 1 5 DA1010 Injecto[...]

32 Hyundai P ower Equipment 71 2760290 Flange Pos Code Description Qty. Repair Kits Pos Code Description Qty. 69 58 59 64 70 66 67 28 12 21 20 22 25 26 27 29 33 30 34 11 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 53 52 51 54 55 56 35 33 23 19 18 17 16 15 14 13 12 11 10 9 8 7 6 4 5 4 3 2 1 "D" VERSION Ø 3/4” TYPE F25 68 58 59 64 71[...]

33 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment[...]

34 Hyundai P ower Equipment Genp ow e r Lt d conr ms that this Hyun dai petrol p ressure was her confor ms to the following CE directives: • 200 6/ 42/EC Machi ner y directi v e • 2004/1 0 8/EC EMC directive • 200 0/ 1 4/EC Noi se emiss ions direc tive • 9 7 /68/ E C NRMM Emis sions dire ctive de clara tion of conf ormity[...]

35 ww w.h yundaipowerequipment.co.uk Hyundai P ower Equipment maintenance s chedule The user should ta ke t he below t ab le in to considera  on to ensure t he engine is kep t in perfec t workin g co nd i  on. Fr equen cy Item Every T im e First Month or 20 hours Every se as on or 50 hours Every 6 months or 100 hours Every year or 300 hours E[...]

For T echnical or W arranty Enquiries, please contact Genpower Ltd: Genpower Ltd Unit 1 Dowty Park, Thornton Industrial Estate, Milford Haven, Pembrokeshir e. SA73 2RS T elephone 01646 663848 Fax 01646 663856 Email sales@genpower .co.uk ww w.h yundaipowerequipment.co.uk[...]