Jet Tools JSG-96 manual

Opera ting Instructions a nd Par ts M anual Benchtop Disc/Belt Sander Model JS G-96 (show n w i t h opti onal cl osed stand 708597) WM H TOOL GROU P 2420 Vantage Dr i v e El gi n, Il l i noi s 60123 Part No . M- 708595 Ph.: 800-274- 6848 Rev ision G 10/ 04 www. wm ht o o l gr oup. c om Copyri ght © W MH T ool G roup[...]

2 Thi s m anual has been prepared f or t he owner and operator s of a J SG -96 Sander. I t s purpose, aside f rom m achine operat i on, i s to pr om ote saf et y t hrough the use of ac cepted correc t operati ng and m ai ntenance procedur es. Compl etel y read the saf et y and m ai nt enance i nstruct i ons bef ore operat i ng or serv i ci ng t he [...]

3 WARNING Wear eye pro t ect i on . Always keep g uard s i n pl ace an d in pr o per o p erat i ng c ondition. Do not ope ra te the ma chine without the guards for any r eason. This disc/ belt s ander is inte nded to be us ed with wood and wood pr oducts only . Use of this disc /belt sa nder and a dust colle ctor wit h me tal produc ts is a pote nt[...]

4 • ALWA Y S DI SCO NNE CT THE M ACHINE F ROM T HE POWER SO URCE BE F ORE S E RV I CING . • REDUCE T HE RISK OF UNI NT ENT I ONAL ST A RT ING. M ak e sure the switch i s i n t he of f pos it i on bef ore pl uggi ng i n. • USE RECOMMEND ED A CCESSORIES . T he use of ac c essori es and att achm ent s not recom m ended by JET m ay c ause hazards[...]

5 Grounding Ins truc tions Ca ution: This tool m ust be gr ounded while in use to prote ct the ope rator from e lectr ic s hock. In t he ev ent of a mal f unc t i on or break down, groundi ng pr ov i des a path of least resi stanc e f or elec t ri c curr ent to r educ e t he ri sk of el ect ri c shock . Thi s tool i s equipped wit h an el ec tr i c[...]

6 Speci fi cati ons JSG-96 Stoc k N umbe r................................................................................................................................ 708595 Sandi ng Bel t ............................................................................................................................ 6”W x 48” L Dis c Diamete r [...]

7 Contents of the S hippi ng Carton 1. Sander 1. Sandi ng Bel t 1. Sandi ng Disc 2. T abl es 1. Cent er Point 3. Handl es 2. 5/16” F l at W ashers 1. Mi t er Gauge 1. O wner's Manual 1. W arrant y Card Tools Required for A ssembl y 1. 13m m W r enc h or socket (stand) 1. 12m m W r enc h or socket (stand) WARNING Re ad a nd unders tand t he e[...]

8 A ssembly CAUT ION Mach i ne i s heavy! Use care wh en l i f t i n g ou t of the shipping c arton a nd moving to a fina l loca tion. St and or benc h must be stable enough to s upport weight of m ac hine. 1. M ov e the sander to a workbench or one of JET ’s opt i onal stands. B ol t t he unit f i rm l y t o hold i n pl ace. JET ’ s clo sed st[...]

9 Sanding Belt Ta ble A djustment WARNING Always d i scon n ect t h e sand er fro m th e po wer so urce b efo re servici n g or maki n g any ad ju stmen ts. Fai l u re t o co mp ly may cau se seri o us i nj u ry! 1. Place a square on the sandi ng belt t able with one edge al ong t he graphi te pad, or sanding bel t ( F i gure 4). 2. If the tabl e i[...]

10 H orizontal Sanding W orkstop 1. Loosen the socket head c ap screw (A, F i g. 7) so that the sandi ng belt can be r otat ed to the hori z ont al posit i on. 2. Rotat e the sander unti l the stop ( B, F i g. 7) contac ts the sander base. T ight en t he socket head c ap screw. 3. W hen t he sanding bel t i s used in t he hori zont al positi on, th[...]

11 Bel t Tracking A djust ment 1. Connect the m achi ne to t he power source. One t i m e qui c k l y t urn t he m ac hi ne “O N” and “OF F” . Th is w ill a llow yo u to v ie w the be lts tendency to r un down the m iddl e, to t he ri ght, or to t he l ef t . T he bel t shoul d run center ed on t he sanding drum s. Do n ot let the bel t run[...]

12 4. I f the mi t er s l ot i s not paral lel l oosen the two socket head c ap screws ( A, Fi g. 13) and adjust f or par all el . Ti ght en the t wo screws when the adjustm ent i s com pl et e. 5. Al ways mai ntai n a gap of approxi m at el y 1/16” bet ween the tabl e edge and disc. Once t he t able i s square and paral l el t o the disc adjust [...]

13 Dust Col lection 1. Hook the sander t o a dust col l ect or using a 4” di am eter hose and cl am p ( A, F i g. 16) . JET of f er s a w i de v ariet y of hoses, adapters and dust col l ec t ors. 2. Loosen the wing nut ( B , Fi g. 16) and pul l t he gate (C , F ig. 16) open t o al l ow ai r sucti on to the sanding bel t . Push the gat e cl osed [...]

14 Tr oubleshooti ng Tr ouble Possibl e Cause Solution Sande r will not st ar t 1. Sander unpl ugged f r om wall or moto r 2. Fuse bl own or ci rcui t break er tri pped 3. Cord dam aged 1. Check al l pl ug connect i ons 2. Replac e f use or reset c i rc ui t breaker 3. Repl ace cord Sanding be lt does not com e up to sp eed 1. Ex t ensi on c or d t[...]

15 Dis c Sa nder A ssembly Bre ak down[...]

16 Parts List For The JSG -96 S a nder Disc S a n d e r A sse mb ly In dex P art No. No. Descrip ti on Siz e Qty. 1 .......... JSG9 6-10 1 ....................... Bas e .............................................................. ................................... 1 2 .......... JSG9 6-10 2 ....................... Moto r ........................[...]

17 In dex P art No. No. Descrip ti on Siz e Qty. 51 ........ JSG9 6-1 51 ....................... Scr ew ............................................................ #10x 5/ 16 .................... 1 52 ........ JW BS18 -4 06.................... P ointe r........................................................... ................................... [...]

18 Belt Sander A ssem bly Break down[...]

19 Be lt S a n d e r Assemb ly In dex P art No. No. Descrip ti on Siz e Qty. 1 .......... JSG9 6-20 1 ....................... Brac ke t .......................................................... ................................... 1 2 .......... TS- 0208071 ..................... H ex So cke t Ca p Scre w .................................. 5/1 6x1-1[...]

20 In dex P art No. No. Descrip ti on Siz e Qty. 54 ........ TS- 0561011 ..................... He x Nu t ......................................................... 1/4 .............................. 2 55 ........ JSG9 6-2 55 ....................... Se t Scr ew...................................................... 1/4 x3/4 ....................... 2 5[...]

21 Open S ta nd Brea k down[...]

22 JSG-96 Op en Stan d A ss em bl y In dex P art No. No. Descrip ti on Siz e Qty. 1 .......... JSG9 6-40 1 ....................... St and Top (f ront and rear, short) .................... ................................... 2 2 .......... JSG9 6-40 2 ....................... St and Top (l ef t and ri ght , l ong) ...................... .............[...]

23 Clos ed Sta nd Brea k down[...]

24 Clos ed S ta nd A ssembl y In dex P art No. No. Descrip ti on Siz e Qty. 1 .......... JSG9 6-30 1 ....................... Bas e .............................................................. ................................... 1 2 .......... JSG9 6-30 2 ....................... Lo ck N ut ........................................................ 3[...]