Jonsered LT2119A manual

MODEL NO . L T2119A (JNA19H48B) 19.0 HP 48 Inc h La wn T ractor 532 18 68-63 Re v . 2 07.01.03 RD/TR PRINTED IN U .S .A. 00949-jonsered[...]

2 SAFETY R ULES SAFE OPERA TION PRA CTICES FOR RIDE-ON MO WERS IMPORT ANT: THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THRO W ING OBJECTS. F AILURE T O OBSER VE THE FOLLOWING SAFETY INSTR U CTIONS COULD RESUL T IN SERIOUS INJUR Y OR DEA TH. I. GENERAL OPERA TION • Read, understand, and f ollow all instructions in the manua[...]

3 W ARNING: In order to prevent ac ci - den tal star ting when setting up, trans- por t ing, ad just ing or making repairs, al wa ys dis con nect spark plug wire and place wire where it can not contact spark plug. W ARNING: Do not coast do wn a hill in neutral, you ma y lose control of the tractor . W ARNING: T ow onl y the attachments that are rec[...]

4 Gasoline Capacity 3.5 Gallons and type: Unleaded Regular Oil T ype (API-SF-SJ): SAE 30 (above 32°F) SAE 5W -30 (below 32°F) Oil Capacity: W/Filter : 4.0 Pints W/O Filter : 3.75 Pints Spark Plug: Champion QC12YC (Gap: .040") Ground Speed (MPH): F orward: 0 – 5.5 Re verse: 0 – 2.4 Tire Pressure: F ront: 14 PSI Rear : 10 PSI Charging Syst[...]

5 UNASSEMBLED P AR TS Mower Gauge Wheels (4) Washers 3/8 x 3/4 x 14 Ga. (4) Wheels (4) Adjusting Bars (4) Retainer Springs (double loop) (4) Clevis Pins (4) Locknuts 3/8-16 (4) Shoulder Bolts Nose Roller (2) Hex Bolts 5/16-18 x 1 (2) Locknuts 5/16-18 Steering Wheel (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat Steering Wheel Inser t Steering W[...]

6 HO W T O SET UP Y OUR TRA CT OR CHECK B A TTER Y (See Fig. 2) • Lift hood to raised position. • If this batter y is put into ser vice after month and year indicated on label (label located between terminals) charge batter y f or minimum of one hour at 6-10 amps. (See "BA TTER Y" in MAINTENANCE section of this man u al for charg ing [...]

7 ASSEMBL Y FIG. 3 02466 02464 SEA T P AN SHOULDER BOL T ADJUSTMENT KNOB FLA T W ASHER SEA T INST ALL SEA T (See Fig. 3) Adjust seat bef ore tightening adjustment knob. • Remov e adjustment knob and fl at washer securing seat to cardboard packing and set aside f or assembly of seat to tractor . • Pivot seat upward and remo ve from the cardboar[...]

8 INST ALL MO WER AND DRIVE BEL T (See Figs. 6 and 7) Be sure tractor is on le vel surf ace and mower suspension arms are raised with attachment lift control. Engage park- ing brake. • Cut and remove ties securing anti-s way bar and belts . Swing anti-s way bar to left side of mo wer deck. • Slide mo wer under tractor with defl ector shield to[...]

9 CHECK TIRE PRESSURE The tires on your tr actor were ov erinfl ated at the factory f or shipping pur poses. Correct tire pressure is impor tant f or best cutting performance. • Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this man ual. CHECK MO WER LEV EL NESS F or best cutting results, mower should be proper[...]

10 These symbols ma y appear on your tractor or in literature supplied with the product. Lear n and understand their meaning. OPERA TION DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRES[...]

11 OPERA TION KNO W Y OUR TRA CT OR READ THIS O WNER'S MANU AL AND SAFETY RULES BEFORE OPERA TING Y OUR TRA CT OR Compare the illustrations with y our tractor to familiarize y ourself with the locations of various controls and ad just ments. Sav e this manual f or future reference. FIG. 7 Our tractors conf or m to the safety standards of the A[...]

12 OPERA TION CA UTION: Always stop tractor com- plete ly , as described abo ve , before leav- ing the operator's position; to empty grass catcher , etc. The operation of any tractor can result in f oreign objects thrown into the e yes, which can result in severe e ye dam age . Always wear safety glass es or eye shields while operating y our t[...]

13 OPERA TION T O OPERA TE MO WER (See Fig. 10) Y our tractor is equipped with an operator presence sensing s witch. Any attempt by the oper ator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Low er mower with attachment lift control. • Star t mower b la[...]

14 OPERA TION T O ST ART ENGINE (See Fig. 7) When star ting the engine for the fi rst time or if the engine has run out of fuel, it will take e xtra cranking time to mov e fuel from the tank to the engine. • Be sure freewheel control is in the transmission en gaged position. • Sit on seat in operating position, depress brak e pedal and set par[...]

15 OPERA TION FIG. 12 00272 PURGE TRANSMISSION CA UTION: Never engage or disengage freewheel le ver while the engine is run- ning. T o ensure proper operation and perf or mance, it is rec om - mend ed that the transmission be purged before oper ating tractor f or the fi rst time . This procedure will remove an y trapped air inside the transmission[...]

16 BEFORE EACH USE T R A C T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN DATES AS YOU COMPLETE REGULAR SERVICE MAINTENANCE SCHEDULE EVER[...]

17 MAINTENANCE TRA CT OR Alwa ys obser ve saf ety r ules when perf or ming any main- te nance. BRAKE OPERA TION If tractor requires more than six (6) f eet stopping distance at high speed in highest gear , then brak e must be adjusted. (See “TO ADJUST BRAKE” in the Ser vice and Ad just ments section of this manual). TIRES • Maintain proper ai[...]

18 02463 MAINTENANCE CLEAN AIR SCREEN Air screen must be k ept free of dir t and chaff to prev ent engine dam age from ov erheating. Clean with a wire br ush or compressed air to re mov e dir t and stubborn dr ied gum fi bers. TRANSAXLE COOLING The transmission f an and cooling fi ns should be kept clean to assure proper cooling. Do not attempt t[...]

19 MAINTENANCE MUFFLER Inspect and replace corroded muffl er and spark arrester (if equipped) as it could create a fi re hazard and/or dam- age. SP ARK PLUGS Replace spark plugs at the beginning of each mowing season or after e ver y 100 hours of operation, whiche ver occurs fi rst. Spark plug type and gap setting are shown in “PROD UCT SPECIF[...]

20 SER VICE AND ADJUSTMENTS FIG. 19 T O REMO VE MO WER (See Fig. 19) • Place attachment clutch in “DIS EN GAGED” position. • If equipped, tur n height adjustment knob to low est set ting. • Low er mower to its lo west position. • Disengage belt tension rod from lock br acket. CA UTION: Rod is spring loaded. Ha ve a tight grip on rod and[...]

21 SER VICE AND ADJUSTMENTS FIG. 22 FIG. 23 FIG. 21 FIG. 20 • P osition front plate assembly between front mow er brac kets. Raise deck and plate assemb ly to align holes and inser t fl anged pins . Secure pins with double loop retainer springs between the plate assembly and mo wer brac k ets. NO TE: T o assist in locating hole in fl anged pin,[...]

22 SER VICE AND ADJUSTMENTS L.H. MANDREL CENTER MANDREL IDLER PULLEY R.H. MAN DREL CO VER SPRING FIG. 25 T O REPLA CE MO WER BLADE DRIVE BEL T (See Fig. 25) P ar k the tractor on le vel surf ace. En gage par king brake . • Remov e mo wer dr ive belt (See “TO REPLA CE MOW ER DRIVE BEL T” in this section of this manual). • Remov e mower (See [...]

23 T O REMO VE WHEEL FOR REP AIRS (See Fig. 28) • Block up axle securely . • Remove axle co ver , retaining r ing and washers to allow wheel remov al (rear wheel contains a square ke y - Do not lose). • Repair tire and reassemble . • On rear wheels only: align groov es in rear wheel hub and axle. Inser t square key . • Replace washers and[...]

24 SER VICE AND ADJUSTMENTS FIG. 30 HEX BOL T KEPS NUT POSITIVE (RED) CABLE NEGA TIVE (BLA CK) CABLE TERMINAL GU ARD TERMINAL A CCESS DOOR T O REPLA CE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the bac kside of the gr ill . • Replace bulb in holder and push b ulb holder securely back into the hole in the bac kside of [...]

25 SER VICE AND ADJUSTMENTS ENGINE T O AD JUST THRO TTLE CON TROL CABLE (See Fig. 32) The throttle control has been preset at the f actor y and ad just ment should not be necessar y . Check adjustment as described below bef ore loosening cable. If adjustment is necessar y , proceed as follo ws: • With engine not running, mov e throttle control le[...]

26 ST ORA GE Immediately prepare your tr actor for storage at the end of the season or if the tractor will not be used f or 30 days or more. W ARNING: Ne ver store the trac tor with gas o line in the tank inside a building where fumes may reac h an open fl ame or spark. Al low the engine to cool bef ore storing in any en cl o sure . TRA CT OR Remo[...]

27 TR OUBLESHOO TING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” proper ly . 2. Se e “T O ST ART ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait se veral min utes before attempting to start. 4. Bad spar k plug. 4. Replace spar k plug. 5. Dir ty air fi lter . 5. Clean/replace air fi lter . 6. [...]

28 TR OUBLESHOO TING POINTS Engine continues to run 1. F aulty operator-safety presence control system. 1. Check wiring, switches and connections . If not when operator leaves corrected, contact an authorized service center/ seat with attachment depar tment. clutch enga g ed P oor cut - uneven 1. W orn, bent or loose blade. 1. Replace blade . Tight[...]

29 BATTERY FUSE RED RED RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK IGNITION UNIT SPARK PLUGS GAP (2 PLUGS ON TWIN CYL. ENGINES) NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS BLACK ORANGE BROWN M SOLENOID WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOU[...]

30 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 50 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 ELECTRICAL 12 12 11 10 8 2 1 27 52 16 48 55 81 51 22 21[...]

31 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 ELECTRICAL KEY P ART NO . NO . DESCRIPTION 1 532 14 49-27 Batter y 12 V olt 35 AMP 2 874 76 04-12 Bolt Hex Hd 1/4-20 Unc x 3/4 8 532 12 48-86 T ra y Batter y 10 532 14 52-11 Bolt Br t F r t 1/4-20 x 75 Ainc 11 532 15 01-09 Holddown Batter y F ront Mount 12 532 [...]

32 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 CHASSIS AND ENCLOSURES 64 74 10 30 51 57 53 52 54 55 17 29 28 12 209 31 1 209 2 9 208 209 209 5 5 207 144 26 26 60 26 144 26 10 142 208 13 208 11 143 60 209 142 145 37 37 18 14 14 38 212 58 219 20 219 23 159 chassis-pl.lt_stlt_23 209[...]

33 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 CHASSIS AND ENCLOSURES KEY P ART NO . NO . DESCRIPTION NO TE: All component dimensions given in U . S. inches. 1 inch = 25.4 mm 1 532 17 46-19 Chassis Stamping 2 532 17 65-54 Drawbar 3 817 06 06-12 Screw 3/8-16 x 3/4 5 532 15 52-72 Bumper 9 532 17 22-94 Dashboa[...]

34 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 DRIVE 29 28 30 52 32 37 53 35 55 36 62 35 36 22 34 16 1 77 77 241 32 30 52 57 25 19 24 26 26 76 78 75 74 27 26 59 19 219 221 221 220 222 221 19 51 51 271 19 19 6 231 239 33 239 238 52 237 233 240 232 241 235 242 221 215 224 225 223 223 223 223 226 226 234 236 2[...]

35 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 DRIVE KEY P ART NO . NO . DESCRIPTION NO TE: All component dimensions given in U .S. inches 1 inch = 25.4 mm 1 - - - - - - T ransaxle (Order par ts from trans- axle manuf acturer) Hydro gear Model 336-0510 6 817 06 05-12 Screw 5/16-18 x 3/4 9 532 17 93-34 Clutc[...]

36 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 STEERING ASSEMBL Y 5 5 4 3 43 6 43 8 10 40 32 11 8 6 87 46 46 8 6 87 29 88 71 17 43 91 2 1 41 42 37 36 37 38 12 39 44 51 54 93 40 34 68 67 67 67 13 65 68 15 15 15 29 29 82 steering_pl.lt_49[...]

37 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 STEERING ASSEMBL Y KEY P ART NO . NO . DESCRIPTION 1 532 17 20-92 Wheel Steer ing 2 532 18 47-06 Axle Cast Lt Machined 3 532 16 98-40 Spindle Asm LH 4 532 16 98-39 Spindle Asm RH 5 532 12 49-31 Bear ing Race Thrust Harden 6 532 12 17-48 W asher 25/32 x 1-5/8 x [...]

38 KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 532 14 01-18 Seat 2 532 14 05-51 Brack et Pivot Seat 8 720 3 871 11 06-16 Bolt Fin Hex 3/8-16 x 1 4 819 13 16-10 W asher Flat 13/32 x 1.0 x 10 Ga. 5 532 14 50-06 Clip Push-In 6 873 80 06-00 Nut Hex w/Ins . 3/8-16 Unc 7 532 12 41-81 Spr ing Seat Cprsn 2 250 Blk Zi 8 817 00 06-16 Sc[...]

39 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 DECALS 10 3 3 9 KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 532 05 91-92 Cap V alv e Tire 2 532 06 51-39 Stem V alv e 3 532 10 62-22 Tire F Ts 15 x 6 0 - 6 Ser vice 4 532 05 99-04 T ube F ront (Ser vice Item Only) 5 532 13 83-36 Rim Asm 6&[...]

40 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 6 5 72 13 26 25 4 8 32 31 34 33 37 33 39 17 16 17 3 81 23 45 14 38 engine-bs intek-twin_28[...]

41 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 ENGINE 1 532 17 07-71 Control Throt Flg 2 817 72 04-08 Screw He x Thd Cut 1/4-20 x 1/2 3 - - - - - - - - Engine B&S 40H777 (Order P ar ts from Engine Manuf acturer) 4 532 14 97-23 Muffl er Asm T win Lo-T one 5 532 16 05-89 Exhaust T ube 6 532 15 99-55 Exha[...]

42 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 MO WER DECK 90 91 94 180 180 182 95 183 90 48_nose_roller_1 57 56 118 116 119 5 117 46 45 33 46 45 33 30 30 30 32 39 21 20 18 21 31 1 32 31 36 36 52 24 25 26 27 28 29 18 8 11 13 16 100 113 17 48 19 5 6 3 55 54 72 92 92 14 15 47 49 49 49 49 130 43 121 126 97 115[...]

43 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 MO WER DECK 1 532 18 03-58 Deck Weldment Mo wer 48 3 532 13 80-17 Brack et Asm., Swa y Bar 5 532 12 46-70 Retainer Spr ing 6 532 17 80-24 Swa y Bar Deck 8 532 17 43-65 Bolt, 7/16 Asm. Blade (The f ollowing blades are a vailable) 11 532 17 39-21 Blade, 48" [...]

44 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 MO WER LIFT 36 4 5 6 2 3 1 6 5 4 7 23 24 25 27 28 29 30 50 26 37 41 40 38 49 18 17 16 15 54 54 13 12 11 13 13 31 53 32 32 13 52 49 49 51 51 13 13 20 lift-rh.1pc.stlt_13 8[...]

45 REP AIR P ARTS TRA CT OR - MODEL NO . L T2119A (JNA19H48B), PRODUCT NO . 954 13 00-71 MO WER LIFT 1 532 15 94-60 Wire Asm Inner/Spr ing W/Plunger L T 2 532 15 94-71 Shaft Asm Lift RH w/Inf 3 532 10 57-67 Pin Groove 1 500 Zinc 4 812 00 00-02 E Ring #5133-62 5 819 21 16-21 W asher 21/32 x 1 x 21 Ga 6 532 12 01-83 Bear ing Nylon Blk 629 Id 7 532 12[...]

46 SER VICE NO TES[...]

47 15 DEGREES MAX. F O L D A L O N G D O T T E D L IN E T H IS IS A 1 5 D E G R E E S L O P E ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make[...]

00949-jonsered[...]