King Kutter TG-48-XB manual

PO BOX 1200 305 Commerce Dri ve Winfield, Alabama 35594 TG - 48 -XB ROT AR Y TILLER OPERA T OR MANUAL Part No 999991 www . kingkutter.com[...]

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T O THE PURCHASER This manual contains v alu able information about y o ur ne w King Kut ter XB Rotary T iller . It has been ca refully pre- pared to gi v e you helpful suggestions for operating, adjust- ing, servicing and ordering repair parts. Keep this manual i n a conv enient pl ace for quick a nd easy reference. Study it carefully . Y ou have [...]

It is the purchaser and/or opera tor ’ s responsibility to….  Read and understand the information contained in this manual.  O p e r a t e , l u b r i c a t e , a s s e m b l e a n d m a i n t a i n t h e e q u i p m e n t i n a c c o r d a n c e w i t h a l l i n s t r u c t i o n s a n d s a f e t y p r o c e d u r e s i n t h i s m a n[...]

5 CONTENTS ITEM P A GE Safety ......................................................................... 6 Assembly Instructions ................................................ 8 Before Putting Into Service ........................................ 8 Safety T raining ......................................................... 11 T ransportation Safety[...]

S AF E T Y READ AND FOL LOW THE INST RUC- TIONS IN THIS MANUAL AND ESPE- CIALL Y IN THE SAFETY SECTION. F AIL- URE T O DO SO CAN RESUL T IN SER I- OUS INJUR Y OR DEA TH. T AKE NOTE! THIS SAFETY ALERT SYM- BOL FOUND T HROU GHOUT THIS MAN- UAL IS USED T O CALL YOUR A TTEN- TION T O INSTRUC TIONS INVOL VI NG YOUR PER SONAL SAFETY AND THE SAFETY OF OTH[...]

E Q U I P M E N T S A F E T Y G U I D E L I N E S  Safety of the operator an d bystande rs is one of the main concerns in de signing and develop- ing a tiller. However, every year accide nts occur which could have been avoided by a few seconds of th ought and a more careful a pproach to han dling equipment. You, the op erator, can avoid many acc[...]

XB - R O T A R Y T I L L E R A S S E M B L Y I N S T R U C T I O N S STEP 1 Wi th rotary tiller still in crate, lay flat on a level surface. Cut banding straps on the two (2) upright cr ate posts. STEP 2 Remov e the top & upper side sections of the crate, le aving the rota ry tiller resting on the bottom section. Y ou may take the tiller off of[...]

9 Figure A Figure B Figure C STEP 4 Replace and tigh ten the (2) plug s and clean away any excess oil. STEP 5 Remove Breather Plug (Located at top of side gearbox , See (FIG. D point 1 on nex t page), t here is also a plug at t he bottom (Located in the side of the side gearbox ) (FIG. D point 2 on nex t page) if oil comes out of lower plug, replac[...]

10 Figure D Figure E Figure F Figure G[...]

S AF E T Y T R A I N I N G  Safety is a primary concern in the design and manufacturing of our product. Un- fortunately , our eff orts t o prov ide safe equipment can be wiped out by a single careless act o f an operator or bystander .  In addition to t he design and configur ation of equipment, hazard control and ac - cident prevention are d[...]

P R E P A R T I O N  N e v e r o p e r a t e t h e t r a c t o r a n d t i l l e r u n t i l y o u h a v e r e a d a n d c o m p l e t e l y u n d e r - s t a n d t h i s m a n u a l , t h e T r a c t o r O p e r a t o r ’ s M a n u a l , a n d e a c h o f t h e s a f e t y m e s - s a g e s f o u n d o n t h e s a f e t y s i g n s o n t h e [...]

13 O P E R A T I O N A L S A F E T Y  The use of this equipment is subject to certain hazards t hat c annot be protected against by t he mechanical means or product design. All operators of this equip- ment must read and understand this entire manual, paying particular attention to safety and operating instructions, prior to using. If there is s[...]

O P E R A T I O N A L S A F E T Y c o n t i n u e d . . .  Never allow the t illing tines to contact such items. Never assume an area is clear . A lw ays Check!  Alway s stop the tra ctor , disengage PTO, set brake, s hut of f t he tractor engine, remove the ignition key , lower implement to the ground and allow rotating pieces to come to a c[...]

15 O P E R A T I O N A L S A F E T Y c o n t i n u e d . . .  Pass rotary tiller diagonally through sharp dips and avoid sharp drops to prevent “hanging up” tractor and rotary tiller . Practice will improve y our skills in man eu- vering on rough t errain. Always cut down slopes, never across t he face. Always check tractor manual for proper[...]

16 A T T A C H I N G T O T R A C T O R S T E P 1 A t t a c h t o t r a c t o r ' s c a t e g o r y 1 t h r e e p o i n t h i t c h a s d e s c r i b e d i n t h e Tr a c t o r ' s O p e r a t o r ’ s M a n u a l . S T E P 2 Determine i f the PT O shaft needs to be sho rtened. NOTE: Due to the m any v ariations in the trac tor hitch poin[...]

17 A T T A C H I N G T O T R A C T O R c o n t i n u e d . . . . S T E P 4 Pull apart PTO shaft and a ttach outer section to trac tor PT O output shaft . NOTE: Be sur e to pull on PT O shaft section to ensure yoke has locked into place. S T E P 5 Place and hold inn er PT O shaft s ection next to outer section and c heck if PT O shaft is too long. E[...]

18 S I Z I N G P TO S H A F T S T E P 1 Cutting the PTO shaft to length. NOTE: Be sure to cut equal lengths of each PTO shaft section. Clamp en d of PTO shaft in a vice and cut of f shield where marked. (Fi gu re 1 -A & 1- B) S T E P 2 Using cut section of the shield as a guide cut shaft of f the same amount. (Figure 2) STEP 3 Repeat steps 1 an[...]

19 O P E R A T I N G I N S T R U C T I O N S S T E P 1 Before each use perform the maintenance described in maintenance section (page 20). S T E P 2 Read, understand, and follow the infor mation on safety training, prepara tion, st arting and stopping safety , operational safety , transport safety warning sections of this man- ual (pages 12 thru 15[...]

Never travel at a fast ground speed while usin g the till er , this could dam age it. Never attempt to turn the tracto r or trav el in reverse with the PT O engag ed and the tiller in the ground . A lw ays raise the tille r out of th e ground w hen backing up or attempting to turn. Fa ilure to due so may cause damage to th e tiller . STEP 8 After e[...]

MA INTENANCE SA FETY  Good maintenance is your responsibility . Poor maintena nce is an invita- tion to trouble .  Follow good shop practices.  Keep serv ice area clean and dry  Be sure electrical outlets and tools are properly grounded  Use adequate ligh t for the job at hand.  Make sure there is plenty ventilation. Never operate[...]

22 S A F E T Y S I G N L O C A T I O N S The types of safety signs and location s on the equipmen t are show n in the illustration below . Good safe ty requires tha t you familiari ze yourself w it h the various safety signs, the type of w arning and the a rea, or particular function rela ted to that area , that re- quires your SA FTY A W ARENESS. [...]

23 1 2[...]

24 3 4[...]

25 5 6[...]

26 7 8[...]

27 Ref. No. Part Name 147122 1 Safety Shield 124311 2 Roll Pin 170120 3 Male Tube End Yoke 151045 4 Female Tube End Yoke 151050 5 Tractor End Yoke 151035 6 Inner Tube 14 Series 151090 7 Outer Tube 14 Series 151091 8 Cross Kit # 4 170015 9 Quick Disconnect Pin 170110 10 Torque Spring 140218 11 Flanged Yoke 14 0226 12 Bushing 140221 13 Friction Hub 1[...]

28 XB TILLER: EXPLODED VIEW[...]

29 TG - 48 -XB TILLER P ARTS LIST Ref. No. Part Name Part Number TG - 48 - XB 1 Lift Arm Brace 381001 2 Lift Arm (LH) 404404 3 Lift Arm (RH) 404405 4 Tail Rod Assembly 505116 5 Center Shield Assembly 505020 6 Lift Arm Spacer Kit 5 05021 7 Tine Pkg. (1-Right,1-Left) w/ Bolts 505002 7 Tine Pkg. (3-Right,3-Left) w/ Bolts 505006 7 4’ Complete Tine Pk[...]

30 TG - 48 -XB SIDE GE A RBOX P ARTS[...]

31 TG - 48 -XB SIDE GE A RBOX P ARTS LIST Ref. No. Part Name Part Number 1 Side Gearbox Hub & Shaft w/Disc 100106 2 Hub N/A 3 Oil Seal (HMSA7 21632) N/A 4 B earing (1209) N/A 5 Snap Ring N/A 6 Spacer N/A 7 Spu r Gear (27 Teeth) N/A 8 Snap Ring N/A 9 Housing N/A 10 Bearing (6010) N/A 11 Snap Ring N/A 12 Spur Gear (38 Teeth) N/A 13 Gasket N/A 14 [...]

32 TG - 48 -XB SERIES T OP GEA R BOX P A RT S[...]

33 TG - 48 -XB SERIES T OP G EA RBOX P A RT S LIST Ref. No. Part Name Part Number 1 Housing N/A 2 Input Shaft N/A 3 Retaining Ring 30mm N/A 4 Bevel Pinion (13 Teeth) N/A 5 Be aring Cone (30305) N/A 6 Bearing Cup (30305) N/A 7 Bearing Cone (x32007x) N/A 8 Bearing Cup (x32007x) N/A 9 Retaining Ring N/A 10 Output Shaft N/A 11 Hub Cap N/A 12 Bearing (6[...]

TG - 48 -XB HUB P A RTS 34[...]

Ref. No. Part Name Part Number 1 Hub N/A 2 Hub Stub Shaft w/Disc 100107 3 Bearing (6208) N/A 4 Oil Seal N/A 5 S nap Ring (40 x 1.5) N/A 6 S nap Ring (80 x 2.5) N/A 7 Gasket N/A 8 Mounting Plate N/A 9 Shield N/A 10 Cover N/A 11 Lock W asher (M10) N/A 12 Hex Cap Screw (M10 — 1.5 x 35) N/A 13 Nut (M10 -1.5) N/A 14 Grease Zerk (1/4”) 132018 35[...]

1. Limited War ranty. King Kutter, Inc. (“King Kutter”), P.O. Box 1200, W in field, Alabama 35594, warrants t o the original retail pur- chaser (“Purchaser”) that t he product that is t he subj ect of this sale is f ree f rom defects in material and work- manship at the time of sal e. Under this w arranty, King Kutter will repair the defect[...]