Kodak 4020 manual

Publication No. SM 2547-1 03/98 SER VICE MANU AL fo r t h e K OD AK E KT APR O Slide Pr ojector Model 4020, 5020, 7020, 9020, (9020/CINE) © K odak A G, Stuttgar t 1998 Model 9020 Kodak Kodak AG, Stuttgart I 03/98[...]

PLEASE NO TE The inf ormation contained herei n is based on the e xper ience and knowledg e relating to the subj ect matter gained b y K odak prior to publi cation. No patent license is g ranted b y this inf or mation. Kod ak reser v es the right to change this inf ormation without notice , and makes n o warranty , e xpress or implied, with re spec[...]

TABLE OF CONTENTS ELECTROSTATIC DISCHARGE ....... ........... .......... ......... ........... .......... ........... .......... ......... ........... ...... 1-1 Overview ............ ............ ............ ............ ............ ............ ............ ............ ............ ........... ....... ....... 1-1 Awareness .................. .[...]

COND ENSER KIT 4X4 (with CLIP ) .......... ............ ............ ............ ............ ............ ............... ....... 2-9 IR REMOTE System RA/LP (Laser Po inter) ................. ............ ............ ............ ............... ........ 2-10 12/7-PIN MOD ULE .. ............ ............ ............ ............ ............ ..[...]

Power Supply .......... ............ ............ ............ ............ ............ ............ ............ ............ .......... ......... 3-4 The TRAN SFORMER sup plies the following vo ltages: .... ............ ............... ............ ............ ....... 3-4 The POWER REGULA TION PC B contains:... ............ ............ .......[...]

MECHAN ISM FRAME and LENS MO UNT .......... ............ ............ ............ ............ ............ ............ ..... 4-12 LENS MO UNT ..... ............ ............ ............ ............... ............ ............ ............ ............ ............ ... ........... 4-13 Model 4020/7020 ..... ............ ............ ..........[...]

No Slide Tran sport forward/re verse and other proje ction problems ........... ............ ............ ............ .. 5-24 Shutter Problems . ............ ............ ............... ............ ............ ............ ............ ............ ............ .............. 5-35 Fan Problems .......... ............ ............ ..............[...]

blank page Service Manual SM 2547-1 03/98 VIII Kodak AG, Stutt gart[...]

ELECTROSTATIC DISCHARGE CAUTION This equipment inc ludes parts and a ssemblies sensitive to damage from e lectrostatic disch arge. Use caut ion to prevent damage du ring all service pr ocedures. Overview Electrostati c discharge (ESD) is a p rimary source of - product dow ntime - lost productivity - costly repair. While we ca nnot feel a static ch [...]

Every Day 1 . Keep trash away from static-sensitive equipment. Plastic materials, such as trash can liner s and plastic foam cups, generate th e static electr icity that damages or de stroys electronic comp onents. 2 . Look at the label. Stat ic-sensitive components are marked wit h bright graphic labels. Follow the label directions. 3 . Spray the [...]

1. GENERAL INFORMATION Service Tools Use the f ollowing tools t o repair a KO DAK EK TAPRO S lide Projector: TORX Screw Driver size 206 TORX Screw Driver size 210 TORX Screw Driver size 215 or TORX bits TL-3255 TORX Screw Driver size 220 Logic Probe TTL/CMOS Oscilloscope - only for checks o n the AUTO FOC US PCB. Digital Mult imeter Voltage 5 to 24[...]

Safety Precaution 1 . Do not operate or re pair the projecto r without proper accessories . Add all COVERS before use to prevent mechanical hazards a nd electrical s hock. 2 . Before operating the projector, check the VOLTAGE SELECTOR. Make sur e that the correct line voltage is selected. 3 . Do not use a da maged POWER CORD. The damaged CORD can c[...]

Safety Check NOTE Check the area ar ound the repair ed location. Make sure that parts and wires have been returned to the correct positions. Completely asse mble the projector before do ing an electrical safety test. The safety tests: Ground Continuity Test Insulation R esistance Test Equivalent Leakage Current Test Use a safet y tester that meas u[...]

blank pag e Service Manual SM 2547-1 03/98 1-6 Kodak AG, Stu ttgart[...]

2. INTRODUCTION The Kodak EKTAPRO Slide Proje ctor series is a new f amily of Projectors that uses the latest mechan ical and electronic te chnology . The Projector i s modular desi gned, and equi pped with a moder n 1-chip MICROCONTROLLER, STEPPER MOTORS, opt ical sensors, and digit al and analog circuits. All func tions and displays are contro ll[...]

Projector Models EKTAPRO Model 4020 Features and Functions: Line volt ages : 120/220/230/2 40V or 100/220VAC can be sel ect with an external VOLTAGE SELECTOR Line frequen cy : 50/60 Hz Power consumption : 380 W Dual Lamp Module Extra Bright: 35h EXR 82V /300 W : 70h FHS 82V/300W : 200h E XY 82V /250W Slide change time : approx. 0,9s (single step) :[...]

EKTAPRO Model 4020 Adjustable Tray Moti on : Tool PN 622 0454 has to used on Projectors from SN 85 xxx and above Manual elevator me chanism : Two height adjustment feet a re attached on the front si de of the Projector Indicator LED on fro nt : LED c ontinuously on P rojector O.K. If the LE D is blinking fast a slide jam occurs. In standb y mode th[...]

EKTAPRO Model 5020 Features and Functions: All features and functions of Model 4020 Additional: AUTO FOCUS : Each slide will be focused, i ndependent of the slide mount Timer : Slide change can be set from 1 up to 60 sec. figure 2-2 Service Manual SM 2547-1 03/98 2-4 Kodak AG, Stu ttgart[...]

EKTAPRO Model 7020 Features and Functions: All features and function s as Model 4020. Additional features: Application S lot : for Kodak and OEM ADAP TERS Bus CONNECTORS (RS232) : IN (female) and OUT (male) Address Switch : 16 addresses can be selected Initializing proced ure : After pow er on the P rojector the SLIDE LI FTER and the RING D RIVE wi[...]

EKTAPRO Model 9020 Features and Functions: This multi purpose Proj ector has all of the features of the EKTAPRO 702 0. Additional features i nclude: AUTO-ZERO function : : When the Projector senses an empty, gate the Projector automatically returns the tray to zero and begins the projection cycle again. This function can be dee nergized. Timer : Sl[...]

Overview Model FUNCTIONS/ACCESSORIES 4020 50 20 7020 9020 DUAL LAMP MODULE (Extra BRIGHT) XXXX TIMER -X-X AUTO-ZERO --- X ADDRESS SWITCH -- X X APPLICATION SLOT -- X X AUTO FOCUS -X-X PRESENTATION BUS “IN” XXXX PRESENTA TION BUS “OUT” -- X X RANDOM ACCESS XXXX EXTERNAL DIAGNOSTICS XXXX 12/7-PIN MODULE -- O O SLIDE SYNCHRONIZER (1000Hz) -- O[...]

Accessories DUAL LAMP MODULE CAT No. 71 8 4369 CABLE REMOTE CAT No. 71 2 1080 HEAT ABSORBING GLASS with CLIP (not installe d in Model 3 020) CAT No. 717 7140 (6mm thick) CAT No. 717 7157 (3mm thick) see NEWSLETTER #3/MAY/1996 page 5 figure 2-5 figure 2-6 6mm 3mm CLIP HEAT ABSORBING GLASS figure 2-7 Service Manual SM 2547-1 03/98 2-8 Kodak AG, Stu t[...]

CONDENSER KIT 4X4 (with CLIP) CAT No. 71 4 4967 IR REMOTE System RA (with Random Acc ess) CAT No. 71 2 1072 complete with RECEIVER and TRANSMITTER RECEIVER TRANSMITTER figure 2-8 figure 2-9 figure 2-10 SM 2547-1 Service Manual Kodak AG, Stuttgart 2-9 03/98[...]

IR REMOTE System RA/LP (Laser Pointer) CAT No. 71 2 1064 complete with RECEIVER TRANSMITTER RECEIVER as use with IR REMOT E System RA. 12/7-PIN MODULE CAT No. 71 2 5875 LENS SUPPORT CAT No. 71 5 1335 figure 2-11 Ext. Int. figure 2-12 figure 2-13 Service Manual SM 2547-1 03/98 2-10 Kodak AG, Stuttgart[...]

12/7-PIN ADAPTER CABLE CAT No. 71 2 5883 TWIN SOCKET ADAPTER CAT No. 71 2 5909 see NEWSLETTER #3/MAY/1996 page 7 figure 2-14 C B figure 2-15 SM 2547-1 Service Manual Kodak AG, Stuttgart 2-11 03/98[...]

SLIDE SYNCHRONIZER CAT No. 712 58 91 (not available) see page 16 OEM ACCES SORIES LAMPS Catalog N o. Descript ion Lifetime 145 2259 EXR 82V /300 W life time about 35 hours 147 7678 EHS 82V /300 W life time about 70 hours 145 2143 EXY 82V/250 W life time a bout 200 hours Service Manual SM 2547-1 03/98 2-12 Kodak AG, Stuttgart[...]

Specification Electrical Su pply : 120/220/23 0/240 V : or 100/220 V : 50/60 Hz Power Consumption : 380 W Dimensions : 310 x 355 x 145 mm max. (l/w /h) with tray and lens (12.2 x 14 x 5.7 in) Weight : 6300 g (13.9 lb) Slide size : 2 4 x 36 mm (0.9 x 1.4 in) Slide change time : <0,8 s Slide search time : <3 s Slide temperatur e : 50°C (104°F[...]

P-Bus / RS 232 “IN” PIN No. Signal 1 Connected to 4 and 6 2 Receiv e Data (RxD) 3 Transmit Dat a (TxD) 4 Connected to 1 and 6 5 Signal Ground 6 Connected to 1 and 4 7- 8- 9- P-Bus / RS 232 “ OUT ” PIN No. Signal 1 Connected to 4 and 6 2 Transmit Dat a (TxD)v 3 Receiv e Date (RxD) 4 Connected to 1 and 6 5 Signal Ground 6 Connected to 1 and 4[...]

A CCESSOR Y S LO T a 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 b figure 2-19 PIN No. Signal a1 SDA (I 2 C Data) a2 I 2 C_INT (Interrupt) a3 SLOT_232_R, TTL Level a4 not used a5 SLOT_A a6 SLOT_C a7 not used a8 12V DC 200mA max. a9 34V DC 750mA max. a1 0 26V AC_N 750mA max. b1 SLC (I 2 C Clock) b2 PLL_DISS b3 SLOT_232_T (TTL-Level) b4 SLOT_DIS b5 SLO[...]

OEM ACCESSORIES COPYRIGHT The adapter of this English company is only desi gned to use tradition al AV cassette recorders. Cue pulses recorded on t he tape trigger the interface unit to gen erate digital commands to advanc e the EKTAPRO Proje ctor. It is an interesti ng feature that the adapter works either by pl ugging directl y into the remote so[...]

SLIDE SYNCHRONIZER AD APTER by K OD AK A USTRALIA Kodak Au stralia offers an own s olution of a slide sync hronizer adap ter. This unit is built in the IR R eceiver housing and i s therefor directly to be plugged o nto the remote socket. A 6pin socket is buil t into the housing. The system supports most of traditional AV cassette recorders. The S-A[...]

AD APTER by MÜWO The German compa ny offers a slide synchron izer adapter which is built into th e EKTAPRO C able Remote Control. A 6pin socket provides connection with external devices which are traditional AV cassette recorders, S-AV Timer and speaker desks. Ev en if any devices are connected, the remote still works. Prof essional A V Cassette R[...]

AD AP TERS by MA YER & ZELLER The Swiss company Mayer & Zeller offers a 1000 Hz adapter which comes along i n a small black plastic bo x with a standard 6pin female receptacle and an in tegrated cable with the new 8pin male connector for the EKTAPRO Projectors. The adapte r offers t he possibilit y either to c onnect a tradition al AV casse[...]

ADDRESSES CONTR OL SYSTEMS • ARION 701 South 7th Stree t Delano, MN 55328 USA Tel: (001) 612 972 3351 Fax: (001) 612 972 3524 • Bässgen AV Technik GmbH Hauptstraße 5 8, 79104 Freiburg Germany Tel: (0049) 761 23953 Fax: (0049) 761 35 042 • Copyright Ma chines Limited 44 /46 Sillwood S treet Brighton, S ussex BN I 2PS UK Tel: (004 4) 273 720 [...]

SOFTW ARE for direct PC CONTROL • ARION 701 South 7th Stree t Delano, MN 55328 USA Tel: (001) 612 972 3351 Fax: (001) 612 972 3524 • AVC Tea m Bieber Am Hollin g 3, 35649 Bischof fen Germany Tel: (0049) 6444 1027 Fax: (0049) 6444 8 527 • Martin Ballein Viktor Sc heffel Straße 2, 7407 6 Heilbronn Germany Tel: (0049) 7131 1651 70 Fax: (0049) 7[...]

blank pag e Service Manual SM 2547-1 03/98 2-22 Kodak AG, Stuttgart[...]

3. THEORY GUIDE Block Diagram All functions of the projector are control led by the MICROCONTROLLER ( MC68HC016B with 16k ROM) on th e MASTER PCB. The controlling soft ware is loaded in the 16k RO M of the MICROCO NTROLLER fo r Models 4020 - 9020 and 9020/CINE. Located around t he MICROCONTROLLER on the MASTER PCB there are the i nputs, outputs and[...]

Dual Lamp Module Power and Lamp Regulation Line Switch Fuse Accessory Slot Tray Motion PCB Driver M 5V DC 12V DC 26V DC 36V DC M Mirror Motor Focus Control MICRO CONTROLLER Autofocus PCB Input Mirror Driver Transformer Back Panel PCB Keyboard PCB Driver M Driver MASTERBOARD M Focus Motor Remote Socket Shutter Solenoid Tray Motor Gate Sensor CAM Sen[...]

Microcontroller Unit The main device on the MASTER PCB is the 16-bit MICROCONTROLLER unit MC6 8HC05B16 from MOTORola for the models EKTAPRO 4020 - 9020 and 9029/CINE This MICROCONTROLLER has a mi croprocessor, time r, memory, analog/ d igital co nverter and input/o utput ports on one chip. Compared to a standard processor, where for each item a per[...]

Description of Functions Power Supply The PROJECTOR POWER SYSTEM consists of a • POWER INPUT ASSEMBLY with POWER ON/OFF SWI TCH, PRIMARY FUSE HOLDER and VOLT AGE SELECTOR • TRANSFORMER, SECONDARY FUSE HOLDER • POWER REGULAT ION PCB The TRANSFORMER supplies the f ollowing v oltages: Primary voltage outputs: 92/81 VA C LAMP volt age for Models [...]

Power Regulation Board Power Module Fuse Voltage Selector Switch L N ) ) ) Black Red White Gray Regulator Regulator Line Filter Zero Cross Circuit 10V 26V Blue 12V DC 5V DC V SS 26V AC_FL Zero_Cross 36V DC_12P 36V DC 15V DC Triac Relay Lamp1 Lamp2 Neutral V SS 240 230 220 120 91 82 1.25A 2A USA 2.8A Economy Normal Triac Relay figure 3-3 SM 2547-1 S[...]

Switch On / Initialize Procedure Projecto r Status: Mechanic p osition is not know n Projec tor is energi zed The MICROCONTROLLER start s the initializat ion routine: - load the l ook-up tabl es - look at the acces sory slot and proj ector address - sets t he ECO NOMY LAM P RELAY to 8 2V - complete s a Hardware rese t SLIDE LIFT M OTOR rotates cl o[...]

Slide Chang e Sequenc e Projec tor Status: - SLIDE LIFTER down - SHUTTER is open - SL IDE is in GATE - L AMP is ene rgized Start: “Forward”/"R everse" BUTTON i s pressed. Signal from : P-Bus, Remote Contr ol or Timer The SHUTTER S OLENOID is d eenergized. The SLIDE LIF T MOTOR rota tes clock wise to move t he SLIDE LIFTE R up (max. 80[...]

Tray Motion The STEPP ER MOTOR is res ponsible for the slide tra y movement. To move t he tray one slide forwa rd or reverse 47 steps are necessa ry in case a tray for 80 slides is used an d 27 steps in case a tray for 140 slides is used. The tray movement is control led by the TRAY MOTION CONTROL PCB. This PCB contai ns two optical sensors, one fo[...]

T ray Motion Sequence: a) Go To Zero Posit ion Projector S tatus: - Ener gized Signal from : - P-Bus (Mo del´s 4020 and 5020 input only ) - Auto Ze ro (Model 90 20 and 9020/CINE) The MICROCONTRO LLER selects shortest d istance to the zer o positio n. The TRAY MOTOR is energ ized. The TRAY MO TION CONTRO L deliver s a step signa l for each MOTO R s[...]

b) Go to next slide position Projector Statu s: There is a slide in t he gate a nd it is pr ojected. Start acti on: The forward or re verse BUTTON is actuat ed or next s lide is sel ected with RANDOM ACCESS. See Sl ide Change S equence, page 3 -7. RANDOM ACCESS: The MICROCONTROLLER selects shortest distanc e to the nex t slide. The MICROCONTROLL ER[...]

LAMP Control a) Dual LAMP Operation All Models are equipped with a DUA L LAMP MODULE (Extra Bright). The POWER REGULATION PCB on all Models contains a LAMP current circuit that can detect if the active LAMP is on, indica ted by a LED on the BA CK PAN EL. If a LAMP fail s, the MICROCONTRO LLER receiv es the LAMP_CURR signa l from the POWER REGULATIO[...]

b) LAMP setting Models 4020 - 9020 and 9020/CINE: a) Through the LAMP SWITCH or P-Bus The settings of the LAMP are change by using the LAMP dimming function th rough the TRIAC DISSOLVE LOGIC. The phase cut position for LOW is 75% of HIGH . The LAMP s upply volt age is 91 VAC only . Resulting LAMP voltages: Standard: 82V RMS Economy : 72V RMS b) Via[...]

e) Lamp Dimming The LAMP DIMMING FUNCTION is installed in Model 4020 - 9020. It is used for dissolving for Economy and Standard LAMP settings . The main devices for dimming are the TR IAC, TRIAC C ONTROL and Ze ro_Cross circuit on the POWER REGULATION PCB, the dissolve logic and the MICROCONTROLLER (MC) on the MASTER PCB. The TRIAC FUNCTION is cont[...]

The zero-cross circuit creates an impulse whenever the LAMP voltage crosses the zero line (LAMP voltage close to zero). S e ef i g u r eb . Therefore, every 10ms for 5 0Hz or 8,3ms for 60Hz a signal change occurs. Thi s signal is sent to the DISSOLVE LOGIC on the MASTER PCB. The DISSOLVE LOGIC generates a clocksignal with 4096 pulses for the length[...]

Focus There are different possibilities to get a crisp and clear focused image on the screen. 1. Use the FOCU S KNOB. In this case the LEN S will be moved inside the LEN S CARRIE R, while the LENS CARRI ER still keeps his posit ion. 2. Use the FOCUSING BUTTONS either on the KEYBOARD of the PROJECTOR or on the REMOTE CONTROL. In this case the LENS a[...]

AUTO FOCUS The AUTO FOCUS feature is install ed in the EKTAPRO Model 5020,9020 and 9020/CINE. A “low” FOCUS EXT sign al from the MICROCONTROLL ER enables the AUTO FOCUS PCB while a “high” signal disables the AUTO FOCUS to ensure a sharpness correctio n for the projecte d slide. If a manual sharpness correction w as necessary the A UTO FOCUS[...]

P-BUS All the Model s are equippe d with the P-Bus feature. The Models 4020 and 5020 has only an Input Bus, Models 7020 and 9020 and 9020/CINE an IN/OUT Bus. The P-Bus (Presentation Bus) is a serial asynchrono us data transmission inter face which uses the RS 232 / V.24/ V.28 standard. This type of interface is used wit h Personal Computers for ext[...]

Command Structure The Command Structure i s binary coded wit h three consecutive 8-bit bytes. Synchronizati on is achieved by a break in the tr ansmission of more than three byte ti mes. The first fi ve bit of each command specifies the ad dress of the selected pr ojector. The 16 hardwar e addresses are 0 -F (hex). The address 1F (hex) is a global [...]

Accessor y slot This slot was designed for EKTAPRO Models 7020 , 9020 and 9020/CINE to receive certain professional dissolve units. The 12/7 PIN ADAPTER is a PCB with: • an “Intern/Extern” switch for a check. Intern means “Lamp on” and Extern mean s “Project or is controlled by th e dissolve unit”. • connectors to connect the ADAPTE[...]

Remote Control Pin No. Si gnal 1 12 VDC 2 Gnd 3 Signal 1 (LSB) 4 Signal 2 5 Signal 3 6 Signal 4 7 Signal 5 (MSB) 8 Interrupt 12 VDC = average val ue between 7 . 2V D Ca n d1 4 . 5V D C Because of the microprocessor, the REMOTE CONTROL also works with digital signals on the TTL level. RANDOM ACCESS is also avai lable throu gh a REMOTE CONTROL recept[...]

List of Remote Control Command s: Key/Function Command deci mal Command binary 54321 Slide forward 1 6 10000 Slide backwards 8 01000 Focus forward 4 00100 Focus backwards 2 00010 Standby 1 00001 Key 1 2 1 10101 Key 2 2 2 10110 Key 3 2 3 10111 Key 4 2 4 11000 Key 5 2 5 11001 Key 6 2 6 11010 Key 7 2 7 11011 Key 8 2 8 11100 Key 9 2 9 11101 Key 0 2 0 1[...]

blank pag e Service Manual SM 2547-1 03/98 3-22 Kodak AG, Stuttgart[...]

4. DISASSEMBLY/ASSEMBLY UPPER HOUSING 1 . Remove the LAMP MODULE. 2 . Remove the KNOB. 3 . Remove the 4 SCREWS. 4 . Remove the UPPER HOUSING. UPPER HOUSING KNOB BUTT ONS ( 3) SCREWS (4) LAMP MODULE LABEL figure 4-1 SM2547-1 Service Manual Kodak AG, Stuttgart 4-1 03/98[...]

BUTTONS and COVER PLATES 1 . Remove the UPPER HOUSING. Se e page 4-1. 2 . Remove the 3 BUTTONS. 3 . Remove the smal l COVER PLATE. 4 . Loosen the HOLDING CLIP and remove the large COVER PLATE. 5 . If needed , change the 5 BUTTONS. 6 . If necessary, replace the WINDOW and/or MODEL LABEL. Model 9020 CORPORA TE SYMBOL WINDO W MODEL LABEL figure 4-2 BU[...]

Assembly NOTE Please note the p ositions of the 3 BUTT ONS and the SW ITCH on the KEY BOARD PC B. BUTT ONS (3) figure 4-4 SWITCH POSITI ON on the KEYBOARD PCB figure 4-5 SM2547-1 Service Manual Kodak AG, Stuttgart 4-3 03/98[...]

CENTER HOUSING 1 . Remove the UPPER HOUSING. Se e page 4-1. 2 . Remove the FOCUS INDICATO R. 3 . Release th e HOLDING CLIP at the KEYBOARD and remove the PCB. 4 . Release the HOLDING CLIP at the TRAY MOTION PCB and remove the PCB. 5 . Remove the SPRING and the ZERO LEVER. See figure 4 -7. 6 . Remove th e 8 RETAI NERS an d 8 ROLLE RS. See f igure 4-[...]

9 . Remove the CODER DISK and 2 GEAR WHEELS. 10 . Remove the 4 SCREWS. 11 . Remove the CENTER HOUSING. 12 . Remove the 2 SCREWS and th e MOTOR. 13 . Remove the SCREW and the LATCH DRIVE RING SHAFT ROLLERS (3) BEARING ROLLERS (3) RET AINERS (8) ROLLERS (8) ZERO LEVER SPRING figure 4-7 CODER DISK GEAR WHEELS (2) SCREWS (4) LA TCH/SCREW MO T OR SCREWS[...]

14 . During disa ssembly and assemb ly of the CENT ER HOUSIN G, place the TRA Y RELE ASE LEVE R into the position as shown below. TRANSPORT RELEASE LEVER IMPORT ANT: Take care of this positions! Incorrect positioning can cause transport failures. figure 4-9 Service Manual SM2547-1 03/98 4-6 Kodak AG, Stu ttgart[...]

15 . At the accessory slot, insert the ADAPTE R into the GUIDE of the CE NTER HOUSING. 16 . Check that th e POWER SUPPLY PCB is positi oned in th e GUIDE of the CENTER HOUSING. SOCKET AD APTER CENTER HOUSING GUIDE figure 4-10 GUIDE of C ENTER HOUSING PO WER SUPPL Y PCB CENTER HOUSING GUIDE of CENTER HOUSING figure 4-11 SM2547-1 Service Manual Kodak[...]

FAN, KEYBOARD PCB and TRAY MOTION PCB 1 . Remove the UPPER HOUSING. Se e page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Disconnect the FAN MOTORS. 4 . Remove the FAN. 5 . Disconnect the KEYBOARD PCB. 6 . Disconnect the TRAY MOTION PC B. NOTE: Do not clean the FAN with compressed air because the rotary wings woul d be demaged! FA N figur[...]

NOTE When placing th e FAN in the LOWER H OUSING, insert the FAN as show n in figure 4-13. FA N GUIDE LO WER HOUSING FOAM figure 4-13 GUIDE f or FA N GUIDE HOLE f or F AN LO WER HOUSING figure 4-14 SM2547-1 Service Manual Kodak AG, Stuttgart 4-9 03/98[...]

BACK PANEL PCB 1 . Remove the UPPER HOUSING. Se e page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the FAN. See page 4-9. 4 . Remove the BACK PANEL PCB. FUSE HOLDER ASSEMBL Y figure 4-15 Service Manual SM2547-1 03/98 4-10 Kodak AG, Stuttgart[...]

TRANSFORMER, POWER SUPPLY PCB and BACK PLATE ASSEMBLY NOTE It is easier to remove the complete TRA NSFORMER, POWER SUPP LY PCB and BA CK PANEL AS SEMBLY at the same time, to avoid needless removals. 1 . Remove the UPPER HOUSING. Se e page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the 4 SCREWS fro m the TRANSFORMER 4 . Remove the [...]

MECHANISM FRAME and LENS MOUNT 1 . Remove the UPPER HOUSING. Se e page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the 4 SCREWS and the TRANSFORMER. See page 4-1 1. 4 . Remove the SCREW and disconnect the NEUTRAL WIRE. 5 . For Model 5020, 9020 an d 9020/CINE remove the SCREW, the AF PCB and the 2 CONNECTORS fro m the AF PCB. 6 . Li[...]

LENS MOUNT 1 . Remove the UPPER HOUSING. Se e page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the 4 SCREWS and the TRANSFORMER. See page 4-1 1. 4 . Remove the MECHANISM FRAME and LENS MOUNT. See page 4 -12. 5 . Remove the SPRING. 6 . Remove the LENS MOUNT from the MECHANISM FRAME. LENS MOUNT SPRING MECHANISM FRAME SCREW (3) figure[...]

7 . Remove the SCREW, PLATE and t he SHAFT. 8 . Remove the SCREW, SHUTTER and the SHOCK ABSO RBER. 9 . Remove the SCREW and the MAGNET. 10 . Remove the 3 SCREWS, the AUTO FOCUS RETAINER and the SPRING. SPRING LENS MOUNT SHAFT PLA TE SCREW SCREW SCREW (3) SCREW SHUTTER SHOCK ABSORBER MAGNET RET AINER AF ASSEMBL Y figure 4-19 Service Manual SM2547-1 [...]

If the SHUTTER has to be replaced and the COVER MECHANISM FRAME is provided with the small recess, the SHUTTER has to be bent first. O therwise it might touch the COVER MECHANISM FRAME . SHUTTER CO VER MECHANISM FRAME GROO VE figure 4-20 SM2547-1 Service Manual Kodak AG, Stuttgart 4-15 03/98[...]

RETAINER AF ASSEMBLY Model 5020, 9 020 and 9020/CINE 1 . Remove the UPPER HOUSING. Se e page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the 4 SCREWS and the TRANSFORMER. See page 4-1 1. 4 . Remove the MECHANISM FRAME and LENS MOUNT. See page 4 -12. 5 . Remove the SPRING and the LENS MOUNT from the MECHANISM FRAME. See page 4-13 . [...]

10 . Remove the SCREW, the T RANSMITTER PCB, and the TRANSMITTER COVER. 11 . Remove the 2 SCREWS and th e RECEIVER PCB. SCREW (3) RECEIVER PCB figure 4-22 SM2547-1 Service Manual Kodak AG, Stuttgart 4-17 03/98[...]

MECHANISM FRAME 1 . Remove the UPPER HOUSING. Se e page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the 4 SCREWS and the TRANSFORMER. See page 4-1 1. 4 . Remove the MECHANISM FRAME and LENS MOUNT. See page 4 -12. 5 . Remove the SPRING and LENS MOUNT. See page 4-13. 6 . Remove the 2 SCREWS, 2 WASHE RS and the COVER ME CHANISM FRAME.[...]

7 . Remove the TRAY RELEASE LEVER. See figure 4-24. 8 . Remove the LEVER, SLIDE LIFTER and the 2 SPRINGS. 9 . Remove the SPRING , SLIDE REGULATION LEVER and the CAM. NOTE After the assemb ly of the parts, align the CA M so that the SLIDE LIFT ER is in the lowest pos ition. SPRING SLIDE LIFTER SPRING LEVER TRA Y RELEASE LEVER CAM SLIDE REGULA TI ON [...]

10 . Remove the LEVER and the SPRING. 11 . Remove the SPRING and the PRESSURE PAD. 12 Remove the 2 SCREWS, the CAM and the SHUTTER SENSOR ASSEMBLY. 1 3 . Remove the 2 SCREWS and th e MOTOR. SCREW (2) CAM and SHUTTER SENSOR ASSE MBL Y SPRING LEVER SPRING PRESSURE P AD figure 4-25 SCREW (2) MO T OR figure 4-26 Service Manual SM2547-1 03/98 4-20 Kodak[...]

AUTO FOCUS PCB and FOCUS MOTOR 1 . Remove the UPPER HOUSING. Se e page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the FAN, KEYBOARD PCB, and TRAY MOTION PCB. See page 4-9. 4 . Remove the 4 SCREWS and the TRANSFORMER. See page 4-1 1. 5 . Remove the MECHANISM FRAME and LENS MOUNT. See page 4 -12. 6 . Remove the SPRING, the FOCUS MOT[...]

Master Board PCB 1 . Remove the UPPER HOUSING. Se e page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the FAN, KEYBOARD PCB and the TRAY MOTION PCB. See page 4 -9. 4 . Remove TRANSFORMER, POWER SUPPLY PCB and BACK PANEL ASSEMBLY. See page 4- 11. 5 . Remove the MECHANISM FRAME and LENS MOUNT. See page 4 -12. 6 . Disconnect all CONNEC[...]

Master Board PCB Connectors CAUTION During the assembly take care that all CONNECTORS are correctly plugged in! MASTERBOARD Component Side SMD J5 J2 J13 J11 J9 J6 J12 P1 J10 J3 J4 J1 BA CK P ANEL PCB MIRRO R MO T O R KEYBOARD PCB A CCESSOR Y SLO T A UT O FOCUS PCB CAM and SHUTTER SENSOR FOCUS MO T OR SLIDE LIFT MO T OR TRANSPORT MO T OR POWER SUPPL[...]

MICROCONTROLLER 1 . Remove the UPPER HOUSING. Se e page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the SCREW and the COVER. 4 . Use a PLCC EXTRACTOR TOOL (TL 4430) t o remove the MICROCONTRO LLER from the MASTER PCB. 5 . When assembling n ote the beveled edg e of the MICROCON TROLLER and the PLC C/PIN-GRID SOCKET. Install these ed[...]

LOWER HOUSING 1 . Remove the UPPER HOUSING. Se e page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the FA N, KEYBOARD PCB and TRAY MOTION PCB. See page 4-9 4 . Remove the TRANSFORMER, POWER SUPPLY PCB and BACK PA NEL ASSEMBLY. See page 4-11. 5 . Remove the MECHANISM FRAME and LENS MOUNT. See page 4 -13. 6 . Disconnect all CONNECTORS[...]

DUAL LAMP MODULE (Extra Bright) 1 . Remove the LAMP MODULE from the PROJECTOR. 2 . Lift the EJECTOR LEVE R . The defective LAMP will eject from the LAMP SOCKET ASSEMBLY . 3 . Remove the CLIP and the CONDENSER LENS. EJECT OR LAMP SOCKET ASSEMBL Y LAMP LABEL EXTRA BRIG HT SCREW (3) W AS HER (2) figure 4-30 CLIP CONDENSER LENS figure 4-31 Service Manu[...]

4 . Remove the 3 SCREWS, the 2 WASHERS and the LAMP HOUSING. 5 . Remove the GRILL PLATE, the AIR EXHAUST PLATE, the HOOK, the SP RING and the LAMP MODULE LABEL. LAMP HOUSING HOOK SPRING LAMP MODULE LABEL GRILL PLA TE AIR EXHA UST PLA TE SCREW (3) W ASHER (2) figure 4-32 SM2547-1 Service Manual Kodak AG, Stuttgart 4-27 03/98[...]

6 . Remove the 2 EJECTORS. 7 . Remove the SPRING - Model 4020, 5020, 7020 ,90 20 and 9020/CINE. 8 . Remove the MIRROR, the SPRING and the MIRROR HOLDER. 9 . Remove the MOTOR, the C IRCLIP and the S INGLE or DUA L LAMP SOCKE T ASSEMB LY from the PLUG. MO TOR EJECT OR (2) SPRING MIRROR MIRRO R HOLDER PLUG LAMP HOUSING CIRCLIP SINGLE/DU AL LAMP SOCKET[...]

DU AL LAMP MODULE NOTE The SPRING in the DUAL LAMP MODULE has to be mo unted without tensi on between the MIRROR and t he MOTOR. Lubrication Use the lubrica nt BARRIERTA L 25 DL (50g) No. 558 1960. Grease all arro w marked spots. SPRING MO T OR figure 4-34 MECHANISM FRAME figure 4-35 SM2547-1 Service Manual Kodak AG, Stuttgart 4-29 03/98[...]

CAM figure 4-36 GLIDING SURF A CE LENS MOUNT figure 4-37 Service Manual SM2547-1 03/98 4-30 Kodak AG, Stuttgart[...]

5. DIAGNOSTICS Diagnostic Overview EKTAPRO 4020/5020/7020/9020 and 9020/CINE Page 5-3 PREPARATION Page 5-4 NO FUNCTION = Power LED deenergized = FAN not operating = LAMP deenergized Page 5-9 Switch On Procedure Problems Page 5-12 Lamp Problems 4020,5020,7020, 9020, 9020/CINE Page 5-20 No Funtion with Remote Control Page 5-18 Switch On Procedure Pag[...]

Communication Trouble 4020 - 9020 and 9020/CINE Page 5-35 Autofocus 5020/9020/9029/CINE : No Autofocus Function Page 5-38 Accessory Slot 7020/9020 Page 5-40 Service Manual SM 2547-1 03/98 5-2 Kodak AG, Stu ttgart[...]

Preparation Conditions: - Ensure that lin e voltage does no t vary more than + /- 5 % from the selecte d value on the projector. - Insert a LAMP MODULE with a proper LAMP. - Slide t ray (80/ 140) w ith slide - LENS (standard) - Personal Computer / Lap top - Interf ace Cable 9 PIN (P lug / socket ) SM 2547-1 Service Manual Kodak AG, Stuttgart 5-3 03[...]

No Function Service Manual SM 2547-1 03/98 5-4 Kodak AG, Stu ttgart[...]

see figur e on page 28 SM 2547-1 Service Manual Kodak AG, Stuttgart 5-5 03/98[...]

see figure on page 2 8 Service Manual SM 2547-1 03/98 5-6 Kodak AG, Stu ttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-7 03/98[...]

Service Manual SM 2547-1 03/98 5-8 Kodak AG, Stu ttgart[...]

Switch on Procedure Problems SM 2547-1 Service Manual Kodak AG, Stuttgart 5-9 03/98[...]

Service Manual SM 2547-1 03/98 5-10 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-11 03/98[...]

Lamp Problems 4020/5020/7020/9020 and 9020/CINE Service Manual SM 2547-1 03/98 5-12 Kodak AG, Stuttgart[...]

(figure 3-11 and page 5-28) SM 2547-1 Service Manual Kodak AG, Stuttgart 5-13 03/98[...]

Service Manual SM 2547-1 03/98 5-14 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-15 03/98[...]

Service Manual SM 2547-1 03/98 5-16 Kodak AG, Stuttgart[...]

Mirror Position In the Service Software TL -4575 there is an opti on in the menu “Lamp toggl e” to check the MIRROR FUNCTION and change the “l amp on” option. For the corre ct function in the proj ector, set th e MIRROR to position 1 when Lamp 1 is acti ve, or reset the projector. If the MIRROR does not move by the softwa re command, check [...]

Switch On Procedure Service Manual SM 2547-1 03/98 5-18 Kodak AG, Stuttgart[...]

Switch On Procedure complete - No Keyboard Function SM 2547-1 Service Manual Kodak AG, Stuttgart 5-19 03/98[...]

No function with REMOTE CONTROL IR Remote Control Service Manual SM 2547-1 03/98 5-20 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-21 03/98[...]

Service Manual SM 2547-1 03/98 5-22 Kodak AG, Stuttgart[...]

Cable Remote SM 2547-1 Service Manual Kodak AG, Stuttgart 5-23 03/98[...]

No Slide Transport forward/reverse and other projection problem s Service Manual SM 2547-1 03/98 5-24 Kodak AG, Stuttgart[...]

Shutter Problems SM 2547-1 Service Manual Kodak AG, Stuttgart 5-25 03/98[...]

see figure on page 28 Service Manual SM 2547-1 03/98 5-26 Kodak AG, Stuttgart[...]

Fan Problems SM 2547-1 Service Manual Kodak AG, Stuttgart 5-27 03/98[...]

Service Manual SM 2547-1 03/98 5-28 Kodak AG, Stuttgart[...]

Slide Obstruction in Slide Tray Conditions for a correct transport cycle - Check SLIDE LIFTER LEVER. In the up posit ion, the alignme nt above the CENTER HOUS ING must be 3.8 mm (0.1 5 in.) with a toleran ce of 0.2 mm (0.008 in.). I f the measurement is greater, rep lace the SLIDE LIFT LEVER. - Check the CENTER HOUSING for damaged parts such as: DR[...]

Wrong Transport Step by 80/140 SLIDE TRAY Service Manual SM 2547-1 03/98 5-30 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-31 03/98[...]

No Focus Actuation Service Manual SM 2547-1 03/98 5-32 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-33 03/98[...]

No Standby Function Service Manual SM 2547-1 03/98 5-34 Kodak AG, Stuttgart[...]

Communication Trouble 4020/5020/7020/9020 and 9020/CINE SM 2547-1 Service Manual Kodak AG, Stuttgart 5-35 03/98[...]

Service Manual SM 2547-1 03/98 5-36 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-37 03/98[...]

AUTO FOCUS 5020,9020 and 9020/CINE: No AUTO FOCUS Function Service Manual SM 2547-1 03/98 5-38 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-39 03/98[...]

Accessory Slot 7020/9020 and 9020/CINE Malfunction of the 12/7 PIN Module · Check the “TR5" fuses on the ADAPTER PCB F11 and F12. Each fuse i s 0.8 A. · If the change of the fuses was not su ccessful or the fuses operate but the ADAPTER does not operate, use a new ADAPTER PCB. Service Manual SM 2547-1 03/98 5-40 Kodak AG, Stuttgart[...]

6. Projector Checking 1 . Power on the Projector. If there is no fun ction and no ini tialization p rocedure, check the primary and the secondary Fuse F1 and F2. Slide jam (all models) 2 . To avoid slide jams check th e position of the DRIVE RING. U se FIXTURE TOOL TL 6 22 0454 to adjust the TRAYMOTION PCB how it is described in Modification Instru[...]

CODER DISK · Check bolt s for proper fittin g (see figure 6-2). · Take care that the slot s of the CODER DISK are fre e of dust. · Ensure that the CODER DISK can free rotate and do not touch the LIGHT BARRIER. · If there a re still slide tran sport problems re place the TR AY MOTION PCB. MO T OR MO T OR GEA R BOL TS LIGHT BARRIER CODER DISK SLO[...]

7. MAINTENANCE Maintena nce Interva ls After about 1 500 running hours or 500 000 SLIDE LIFTER cycles at a room temperature of 0 - 40°C (32 - 104°F) we recommend maintenance by an authorized Kodak Service. When the proje ctor is operated i n a dusty envir onment or in an e nclosed area, maintena nce should be do ne every 1000 operating hours or l[...]

The followin g parts should be checked f or wear an d, if necess ary, replaced . The optical parts, such as LENS, CONDENSER LENS and HEAT ABSORBING GLASS should be cle aned regularl y with lens clea ner. Ultrasonic c leaning At present, there i s no information o n the reactions of the individual components. We do not suggest this method. figure 7-[...]

Lubrication Use the lubri cant BARRIERTA L 25 DL (50 g) No. 558 1960. NOTE Never use an y other oil or lubricants. Grease all arrow marked spots. MECHANISM FRAME figure 7-2 figure 7-3 SM2547-1 Service Manual Kodak AG, Stuttgart 7-3 03/98[...]

LENS MOUNT GLIDING SURF ACE figure 7-4 Service Manual SM2547-1 03/98 7-4 Kodak AG, Stu ttgart[...]

blank pag e SM2547-1 Service Manual Kodak AG, Stuttgart 7-5 03/98[...]

CUSTOMER EQUIPMENT SERVICES KODAK AG STUTTGART GERMANY Kodak[...]