Lennox Hearth RDV40 manual

Report No. 050-S-15c-5 INST ALLA TION AND OPERA TION MANUAL Direct-V ent Gas Fireplace Inserts Retain These Instructions For Future Reference W ARNINGS • Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result. • Carefully[...]

2 T able of Contents C autions & s afety ..................................................................................... 3 o rifiCe s ize / a l titude a djustment .................................................................... 4 f ireplaCe r equirements ................................................................................ [...]

3 C autions & s afety  FOR YOUR SAFETY do not install or operate your Ravenna™ gas insert without first reading & under - standing this manual. Any installation or operation of the appliance deviating from that which is stated in this manual WILL void the warranty & may be hazardous.  INST ALLA TION & REP AIR SHOULD ONL [...]

4 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Orifice Size/Altitude Adjustment For altitudes above 2,000 feet (In Canada 4,500 FT/1370 M),the orifice should be de-rated by 4% for every 1,000 feet to maintain the proper ratio of gas to air . Improper orifice sizing may result in damage and unsafe conditions. Chang - ing the orifice sho[...]

5 Inspection The state or local gas inspector of the side wall horizontally vented gas fuel ed equi pme nt shal l not app rove the insta lla tion unless, upon ins pect ion, the inspector obser ves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. Exemptions Th e fo ll ow in g eq ui p[...]

6 Pre-Installation f ea tures Installation Options Manufactured (Mobile) Home Natural Gas Or Propane (LP) Bedrooms Optional Wall-mounted Or Remote Thermostat Electrical The standard fan motor requires 120 Volts AC for operation. The fireplace is not dependent on the fan or an outside elec - trical supply to operate. WARNING - Electrical Grounding [...]

7 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. i nsert d imensions m inimum f ireplaCe o pening r equired A = 29-3/4” (756mm) Front Opening B = 19-1/2” (495mm) Height C = 19” (483mm) Rear Width D = 16” (406mm) Fireplace Depth * T op air duct will need to be removed for short ZC applica - tions. Replace tap tights when removed. m in[...]

8 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Facing & Mantel - Side View rdv33 f aCing and m antel C learanCes (rdv40 - add 4" to rdv33 dimensions ) Note: Hearth protection to be min. 3/8” (10mm) thick non- combustible or equivalent, with a k factor of .84. i nsert l eveling At each front and rear corner of the insert is an ad[...]

9 v ertiCal v enting The vent pipes must be connected to the proper collars on the unit and the exhaust vent pipe must be connected to the termination cap or the unit will not operate. The combustion air vent pipe can be connected to the termination cap or it can terminate inside the chimney . The bottom opening of the chimney must be sealed around[...]

10 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. z ero C learanCe f ireplaCe i nst allation This insert may be installed in a masonr y or factor y built/zero clearance (ZC) fireplace. When installing in a ZC fireplace, the ZC grate must be removed and the ZC damper must be removed or secured open. The ZC doors, screen, refractor y or maso[...]

11 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 4. Install a light layer of rockwool directly over the ports. - A light layer will give a more constant rear flame. - A heavy layer will give more glow , but will need to be adjusted after light up. 5. Install front logs on retainer slots. f aCe i nst allation A number of different face fin[...]

12 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Gas Line Installation After leveling, position the insert in the fireplace - holding it about six inches out from its final location. Caution: Specific hearth requirements apply (see Clear - ances to Combustibles). The Ravenna™ gas insert must be connected to the gas line in accordance w[...]

13 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Operating Instructions p re -l ighting C heCklist Be sure to check these items before the initial lighting of the insert: c The insert gas label corresponds to the gas supply avail- able - that is "natural gas" for natural gas or "LP gas" for LP gas. c Gas pressure h[...]

14 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 5. Locate the pilot by looking over the top of the left front log. A blue flame will be seen when the pilot is lit. 6. T urn the gas control knob counter -clockwise to the "PILOT" position. 7. Push the knob all the way in and hold in that position. Immediately light the pilot by pr[...]

15 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Paint Curing This insert has been painted with StoveBright high tem- perature metallic stove paint. It leaves the factor y dry to the touch, but finishes curing as the insert is used. Fire the insert four successive times for ten minutes each time with a five minute cool down between each ?[...]

16 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. o pera ting o ptions The rocker switch on your Ravenna™ gas insert is used to turn the burner on and off while the pilot is on. The rocker switch can be installed in the hole in the right side of the top surround panel or in the hole in the panel to the left of the igniter button. The hole [...]

17 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Maintenance & Ser vicing m aintenanCe C heCklist The following should only be performed by a qualified service technician. Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after serv[...]

18 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Fan Snap Switch Fan Speed Control White Ground (Green) Black Blower Black (Hot) White (Neutral) Power Source Blower Wiring Schematic g lass d oor r emov al Caution: Do not slam or strike glass door or damage may occur . Do not remove the glass door while the insert is hot. T o re - move the g[...]

19 SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Thin black coating (soot) forms on the viewing glass, logs, or firebox Improper log or ember placement Improper air shutter setting Not enough combus- tion air See Brick Panel and Log Set Installation on Pages 10 & 11 . If there is soot in one specific location, the rockwool below this location need[...]

20 Replacement Parts Ravenna™ 33/40 (RDV33/40) Part Number Description 47500 Cassette Assembly NG 33,000 BTU (if LP , also requires H5433 Conversion Kit) H3045 Cassette Assembly NG 40,000 BTU (if LP , also requires H5433 Conversion Kit) H6010 Burner Assembly H5922 Pilot Assembly Convertible, NG or LP H5938 Gas Control Valve NG (if LP , also requi[...]

21 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. MINIMUM CLEARANCES TO COMBUSTIBLES RDV40 RDV33 E = T op Facing to Bottom of Insert 35.5”(902mm) 31.5”(800mm) F = Cent er of G las s to Si de F aci ng o r S id e W al l 25.5”(648mm) 25.5” (648mm) *J = 10.5” (26 7m m) Mantel to Bottom of Insert 43”(1092mm) 39”(991mm) * See owner?[...]

22 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. CAUT ION : YOU R CO UNT R Y G AS APPLIA NCE MUS T AL WA YS B E O PER A TE D W ITH GLA SS DOO R IN PL ACE . STO P! Rea d t he s afe ty info rma tio n a bove be for e pr oce edi ng. 1. Ope n t he l owe r d oor . Ma ke sur e g as s upp ly shut -of f c ock s ar e o pen an d ON /OF F Rock er Swi t[...]

23 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. WARRANTY Y our gas appliance is covered by a limited warranty (provided with appliance). Please read the warranty to be familiar with its coverage. Retain this manual. File it with your other documents for future refer - ence. PRODUCT REFERENCE INFORMA TION We recommend that you record the fo[...]

Printed in U.S.A. © Lennox Hearth Products 2007 P/N 775,218M REV . A 05/2007 Lennox™ reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information. 1110 West T aft Avenue • Orange, [...]