Lennox International Inc. PS40 manual

INST ALLA TION AND OPERA TION MANUAL Save These Instructions For Future Reference Pe ll et S to ve s Mo de l Wi ns lo w™ ( PS 40 ) Fr ee -S ta nd in g Pe ll et S to ve P/N 775 228M , Re v . D, 0 1/20 11 US Portland A F renc h ma nual is avai labl e up on r eque st. Orde r P/ N 77 5228 CF . Ce ma nuel d’in stal lati on es t dis poni ble en fran [...]

2 IM P OR T A NT SA F ET Y A ND W A RN IN G IN F OR M A T IO N REA D T HIS MA NUA L I N I TS ENT IRE TY AND UN DER - ST AN D T HES E R ULE S T O F OLL OW FOR SA FET Y . W ARNING Do not attempt to alter or modify the construction of the appliance or its components. Any modification or alteration may void the warranty , certification and listings o[...]

3 CONGRA TULA TIONS! When you purchased your new pellet stove, you joined the ranks of thousands of individuals whose answer to their home heating needs reflects their concern for aesthetics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment available from your new pellet stove.[...]

4 PLANNING YOUR INST ALLA TION W ARNING Che ck al l loca l buil din g and saf ety cod es be for e ins tal lat ion . The inst all ati on in str uct ion s and ap pro - pri ate co de r equ ire men ts mus t be fol low ed exa ctl y an d w ith ou t comp rom ise . Alte ra tio ns to the st ove a re not a llo wed . Do no t con nec t the s tov e to a ch imn [...]

5 FEA TURES AND SPECIFICA TIONS Installation Options • Residential and Commercial • Vented vertical and horizontal (see venting instructions) • Manufactured home and mobile home • Thermostat or manual operation • Bedrooms Heating • Max. feed rate is 4.7 pounds/hour or 39,500 BTU/hour • Min. feed rate is 1.8 pounds/hour or 15,120 BTU/h[...]

6 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. STOVE DIMENSIONS CLEARANCES TO COMBUSTIBLES 8 Side V iew Front V iew 26-1/4” (667mm) Front View 31” (7 8 7m m ) The center of the flue is 8- 7/8” above the surface upon which the stove rests. Figure 1 Figure 2A INST ALL VENT A T CLEARANCES SPECIFIED BY THE VENT MANUF ACTURER. IMPOR T AN[...]

NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 7 8” (2 0 3m m ) 3” (7 6 mm ) 6-3/4” (1 7 2m m ) 7” 3” (7 6 mm ) ( 1 7 8 m m ) 7” (1 7 8m m ) Corner Installations Right Wall Horizontal V enting Figure 4 Figure 3 Corner Installations Vertical V enting Parallel Installations - Clearance to Combustibles Vertical V enting Horizontal V[...]

8 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. HEARTH PROTECTION VENT TERMINA TION REQUIREMENTS This appliance requires noncombustible floor protection (t he he ar th p ad or a lt er na te fl oo r pr ot ec ti on m at er ia l do es n ot r eq ui re a t he rm al r at in g) . A noncombustible floor protector must fully cover the area beneat[...]

9 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. VENT TERMINA TION LOCA TIONS A = Refer to vent manufacturer's installation instructions for the re- quired clearance above grade, veranda, porch, deck, or balcony . B = Clearance to window or door that may be opened (min. 12”/30cm above - 48”/1.2m below and to the side) C = Clearance [...]

10 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Venting This stove is approved for venting with T ype L and T ype PL pellet vent pipe listed to UL 641 and ULC S609. W e recommend the use of venting products manufactured by Security™ Chimneys International. Single wall pipe cannot be used with this pellet stove. The stove’ s flue colla[...]

11 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Masonry Chimney When venting into a masonry chimney , the pellet pipe can terminate just inside the chimney . However , it is recommended to run the pellet pipe to the top of the chimney . Fireplace When venting into a fireplace chimney , the pellet pipe can terminate just above the damper .[...]

12 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Mobile Home Installations In addition to the standard installation instructions, the following instruc- tions may be required by local, state or federal building codes. • Installation should be in accordance with the Manufactured Home and Safety Standard (HUD), CFR 3280, Part 24. • Th e s[...]

13 Door T rim Installation Instructions (ref. form # 775274M) Parts List (A): Qty (2) T rim Pieces (Gold, Nickel, Brushed Nickel or Black Nickel ) (6) #10 nuts (6) #10 washers T ools Needed: Qty (1) 3/8” nut driver or socket wrench CAUTION: Always ensure that plated surfaces are clean and free of fingerprints before lighting stove. Fingerprints [...]

14 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 4. Place one washer on each stud. Using a 3/8” nut driver , snug up the nuts on each piece of trim. Do not finish tightening the nuts yet. See Figure 27 . 5. There should be approximately a 7/8” (22 mm) gap between the top edge of the upper trim and the top edge of the door and a 1-1/2?[...]

15 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Door Grill Installation Instructions (ref. form # 775273M) Parts Needed: Qty (4) Button Head Screws (already in place in stove) T ools Required: Qty (1) 1/8” allen wrench T o install the Grill: 1. Remove the four button head screws from body of the stove with a 1/8” allen wrench. See Figu[...]

16 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Note: The brick panel comes pre-painted with Metallic Black paint. The brick panel may be painted with any color of high-temp paint (paint may discolor with use). 1. Remove the front door of the pellet stove. T o remove the front door , open the two side panels, swing open the front door and [...]

17 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 5. Screw in the four tap tights, included with this kit, using a 5/32 allen wrench. 6. Replace the Burn-Pot and check that it is firmly in place (if you can rotate the Burn-Pot it is not installed correctly). If present, install the optional log set according to the log set installation inst[...]

18 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Log Set Installation Instructions (ref. form # 775275M) Kit Contents (refer to Figure 38) 1 ea. Left Log (A) 1 ea. Right Log (B) 1 ea. Front Log (C) 2 ea. Log Support Brackets (D) 1 ea. Instruction Sheet T ools Required None CAUTION: The logs can be damaged if they are not handled with care! [...]

19 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. OPERA TION Control Board The control board regulates all functions of the stove. The following is a list of the board’ s components: • Feeding light - lights up when the auger is feeding pellets into the Burn-Pot. • Ready Light - lights up when stove is ready to operate. Igniting Light [...]

20 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Shut Down Normal - T o turn the stove off, turn the heat selector knob to off. The fans will continue to operate until the control board completes the shut down cycle. Power Outage - If the stove loses electrical power for less than 10 seconds it will continue to operate. If the power loss is[...]

21 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. CLEANING AND MAINTENANCE IMPORT ANT CAUTIONS: • UNPLUG POWER CORD AND ENSURE APPLIANCE IS COLD BEFORE PERFORMING ANY MAINTENANCE WORK. • Some brands of pellets produce more ash and clinkers than others. Therefore the frequency of performing the following cleaning procedures depends to a g[...]

22 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. C B B C Figure 45A Inspect Gaskets Inspect the condition of the rope gasket around the door , window and ash drawer , periodically , and replace if necessar y . Inspect the die-cut gaskets on the access covers (B and C in Figure 45A ) and replace if necessary . Cleaning the Heat Exchanger (Re[...]

23 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Front View Looking into the Ash Drawer Cavity with the Ash Drawer Removed A D A D Figure 47 Figure 46B Cleaning the Vent Pipe (Recommended Frequency of Y early*) Soot and Fly-Ash: Formation and Need for Removal - The products of combustion will contain small particles of fly-ash. The fly-as[...]

24 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Proof of Fire Switch (Recommended Frequency of 1 year or after every 100 bags of fuel used*) This switch needs to be removed and cleaned after ever y 100 bags of fuel burned. Cleaning Procedure: 1. UNPLUG STOVE! 2. Locate the switch on the combustion blower (see Figure 52 ) . 3. Using a flat[...]

25 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. COMPONENT INFORMA TION The following is a list of components and their functions. Igniter The Winslow™ PS40 stove comes equipped with an automatic igniter for lighting the fuel when the stove is in the lighting mode. The igniter superheats air that is pulled through the Burn-Pot by the comb[...]

26 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Draft Adjuster - Adjustment Procedure The Winslow™ PS40 stove has a draft adjuster located at the left side of the stove directly in front of the combustion blower . Should the stove installation require long runs of vent pipe, a situation may be created where excessive combustion air is ?[...]

27 DIAGNOSTIC CODES If the stove operates abnormally , the ready light on the control board will signal the nature of the abnormal operation. The following is a list of pos- sible signals or codes: Ready light is constant red Ignition Failure Ready light flashes red 1 short and 1 long blink Vacuum Switch Open Ready light flashes red 2 short blink[...]

28 Orange Sooty Flames - Glass T urns Black Possible Problem Solution Burn-Pot is dirty Clean the Burn-Pot Vent pipe restricted Clean the vent pipe Flue gas passageways restricted Clean the passageways Combustion blower dirty Clean the combustion blower Burning improper fuel Burn only wood pellet fuel or corn fuel that meets the fuel speci- ficati[...]

29 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. REPLACEMENT P ARTS - WINSLOW™ PS40 Cat. No. Description H6006 Adjustable Latch Pin H3111 Ash Clean Out Cover , 2 Per Stove H3113 Ash Drawer H5912 Ash Drawer Latch W/hardware 2 Per Stove H5886 Auger Motor H5921 Auger W/lower Bearing H5875 Blower Snap Switch H5856 Cast Burn-Pot H5899 Clean-ou[...]

ACCESSORIES Door T rim (required - sold separately) (ref. Form # 775274M) Item No. Cat. No. Model Description 1 79038 P40DT -B Black 2 79034 P40DT -G Gold 3 79037 P40DT -N Nickel 4 79035 P40DT -BRN Brushed Nickel 5 79036 P40DT -BLN Black Nickel Grill Kits (required - sold separately) (ref. Form # 775273M) 6 79000 P40G-B Black 7 79001 P40G-G Gold 8 [...]

31 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. ACCESSORIES Common Accessories Item No. Cat. No. Model Description 11 H5142 P40LOG Log Set (ref. Form # 775275M) 12 79030 P40BRICK Brick Panel (ref. Form # 775276M) 13 H4635 DWTK Digital Wall Thermostat Kit 14 70005 RT -AC Remote Control w/Thermostat, Alternating Current (ref. Form # 775280M)[...]

32 Printed in U.S.A. © 2007 Lennox Hearth Products P/N 775228M Rev . D, 01/2011 Lennox Hearth Products reser ves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information. Y our Stove’ s M[...]