Lexmark 4040-FIN manual

4040-FIN Optra™ N Finisher Option Le xmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries. • T able of Contents • Inde x • Safety and Notices • T rademarks • Star t Diagnostics • Manuals Men u[...]

Second Edition (November 1997) The follo wing paragraph does not apply to the United Kingdom or an y country where such pro visions are inconsistent with local law: LEXMARK INTERNA TIONAL, INC. PRO VIDES THIS PUBLICA TION “AS IS” WITHOUT WARRANTY OF ANY KIND , EITHER EXPRESS OR IMPLIED , INCLUDING, BUT NO T LIMITED TO , THE IMPLIED W ARRANTIES [...]

Contents iii 4040 Finisher Contents N o t i c e s ................................................ v i S a f e t yI n f o r m a t i o n .................................... v i G e n e r a lI n f o r m a t i o n .................................... 1 - 1 Maintenance Approach ............................... 1 - 1 S t a p l e rT e s t ...............[...]

iv Service Manual 4040 Finisher R e p a i rI n f o r m a t i o n ..................................... 3 - 1 A d j u s t m e n t s ....................................... 3 - 1 D i s t a n c eS e n s o rA d j u s t m e n t ....................... 3 - 1 Cover Removal Procedures . . ......................... 3 - 2 E x t e r n a lC o v e r s .........[...]

Contents v 4040 Finisher P a r t sC a t a l o g ......................................... 5 - 1 H o wt oU s eT h i sP a r t sC a t a l o g ......................... 5 - 1 E x t e r n a lC o v e r s .................................. 5 - 2 E x t e r n a lC o v e r s( C o n t ) ............................. 5 - 4 S t a p l e r ,M a i nB o d y .......[...]

vi Service Manual 4040 Finisher No tices Ref erences in this publication to products , programs, or services do not imply that the manuf acturer intends to make these a v ailable in all countries in which it operates. An y ref erence to a product, program, or ser vice is not intended to state or imply that only that product, program, or service may[...]

Notices vii 4040 Finisher Consignes de Sécurité • Ce produit a été conçu, testé et approuvé pour respecter les normes str ictes de sécurité globale lors de l'utilisation de composants Le xmark spécifiques. Les caractéristiques de sécurité de cer tains éléments ne sont pas toujours évidentes. Le xmark ne peut être tenu respon[...]

viii Service Manual 4040 Finisher Sicherheitshinweise • Dieses Produkt und die zugehörigen K omponenten wurden entworf en und getestet, um beim Einsatz die weltweit gültigen Sicherheitsanf orderungen zu erfüllen. Die sicherheitsrelev anten Funktionen der Bauteile und Optionen sind nicht immer off ensichtlich. Sof er n T eile eingesetzt werden,[...]

Notices ix 4040 Finisher Inf ormações de Segurança • Este produto f oi concebido , testado e aprovado par a satisf azer os padrões globais de segurança na utilização de componentes específicos da Le xmark. As funções de segurança de alguns dos componentes podem não ser sempre óbvias . A Lexmark não é responsável pela utilização [...]

x Service Manual 4040 Finisher[...]

General Information 1-1 4040 Finisher 1. General Inf ormation Maintenance Appr oach The diagnostic inf ormation in this manual leads you to the correct field replaceable unit (FR U) or par t. Use the error code char ts, symptom inde x, and ser vice chec ks to deter mine the symptom and repair the f ailure. After you complete the repair , perform te[...]

1-2 4040 Finisher 3. Close the stapler access door . Press Continue to P erform Sta- ple T est appears on the operator panel displa y . 4. Select CONTINUE from the printer operator panel. P erforming Staple T est appears on the displa y . When the test page is deliv- ered to the finisher , the finisher puts sev eral staples along one edge of the pa[...]

General Information 1-3 4040 Finisher Abbreviations ASIC Application-Specific Integrated Circuit CSU Customer Setup DRAM Dynamic Random Access Memor y EEPROM Electrically Erasable Progr ammable Read- Only Memor y EP Electrophotographic Process ESD Electrostatic Discharge FR U Field Replaceable Unit HVPS High V oltage P ower Supply LAN Local Area Ne[...]

2-1 4040 Finisher 2. Diagnostic Inf ormation Use the serial number from the indicated label to identify the machine f or repor ting ser vice related activity . The diagnostic inf ormation in this chapter leads you to the f ailing par t. Bef ore you replace an entire assembly , deter mine if just the def ectiv e par t is a vailab le in the par ts ca[...]

Diagnostic Inf ormation 2-2 4040 Finisher If an error is displa yed, locate it in the f ollowing Oper ator Error Mes- sage T able , or the Ser vice Error Message T able and tak e the a ppro- priate action. If an error message appears while you are w orking on the finisher , go to the error message table and tak e the indicated action. If you are in[...]

2-3 4040 Finisher Operator Error Messa g e T able If you ha ve a paper jam, be sure to clear all paper from the finisher , paper deck, and printer . If you are unab le to clear an operator error code f or a paper jam; note the location of the paper jam and check the paper sensor fo r that station. See “Switches” on page 4-4 or “Sensors” on [...]

Diagnostic Inf ormation 2-4 4040 Finisher 43 P aper Jam (PI-3) There is a paper jam at the top cov er. If the error code does not clear after you clear the paper jam, go to the “P aper Jam, 43, Deliv er y P aper Sensor S ervice Check” on page 2-13 . If there is still a problem after that, go to the “Symptom T able” on page 2-7 . 44 P aper J[...]

2-5 4040 Finisher 89 Staples Low The finisher has 10 or fe wer staples r e m a i n i n gi nt h es t a p l ec a r t r i d g e . The Staple Alar m m ust be set to Single or Continuous f or this message to appear . If Auto Continue is On when the printer detects this error , the pr inter wa its 30 seconds f o rt h ec o n d i t i o nt ob ec o r r e c t[...]

Diagnostic Inf ormation 2-6 4040 Finisher S e r v i c eE r r o rM e s s a g eT a b l e Error Symptom or Message Action 938 Finisher Option Controller Card, No response Be sure the pow er cord and interf ace cable are securely plugged in. POR the printer . If there is still a failure , replace the finisher option controller card (PN 11D00326) locate[...]

2-7 4040 Finisher Symptom T able T esting the Finisher T o run paper through the finisher from the pr inter: 1. Select MENUS. 2. Select P APER MENU . 3. Scroll until you ha ve the option you w ant and be sure it is on and sav ed. 4. Return to Ready . 5. Select MORE. 6. Select TEST MENU . 7. Select Print Fonts , or Print T est P age. 8. Do not use C[...]

Diagnostic Inf ormation 2-8 4040 Finisher P ower On Reset (POR) Sequence When sensors, motors , or solenoids malfunction during POR no errors are repor ted from the f ollowing sequence e xcept for 1, 2, 3, and 27. T o be sure the finisher successfully completes POR you must observe the sequence of e v ents. Confirm that the tray home position senso[...]

2-9 4040 Finisher 20. The face-up flapper solenoid turns off f or 0.5 seconds, on f or 0.5 seconds, and off f or 0.5 seconds. 21. The stapler assembly returns to the home position. 22. The stapler assembly mo ves to the stapling position A4R-siz e paper , one point at the cor ner . 23. The stapler retur ns to the home position. 24. The staple motor[...]

Diagnostic Inf ormation 2-10 4040 Finisher Service Checks Alignment Plate Shift Motor Service Check Distance Detecting Sensor Service Check 1 Connector Be sure J11 is properly connected to the finisher driver board. 2A l i g n m e n t Plate Shift Motor , M2, (5- 21) Unplug J11 from the finisher driver board. Measure the resistance between J11-1 and[...]

2-11 4040 Finisher P aper Deliver y Motor Service Check P aper Deliver y Service Check 1 Connector Be sure the J8 and J11 are properly connected to the finisher driver board, and the stapler assemb ly is properly installed and fir mly plugged in. 2 P aper Delivery Motor , M3, (5- 8) Unplug J11 from the finisher driver board. Measure the resistance [...]

Diagnostic Inf ormation 2-12 4040 Finisher P aper Feed Motor Ser vice Chec k P aper Jam, 41, Paper Input Service Chec k Clear all paper from the paper deck, printer , and finisher . If there is no paper y ou must open and close one of the finisher co vers to clear the error . 1 Connector Be sure the J10 is properly connected to the finisher driver [...]

2-13 4040 Finisher P aper Jam, 42, Rever sing Paper Sensor Service Chec k Clear all paper from the paper deck, printer , and finisher . If there is no paper y ou must open and close one of the finisher co vers to clear the error . P aper Jam, 43, Delivery P aper Sensor Service Check Clear all paper from the paper deck, printer , and finisher . If t[...]

Diagnostic Inf ormation 2-14 4040 Finisher P ower Service Check Be sure the correct voltage is a vailab le at the pow er outlet, and the power plug is fir mly plugged into the printer , paper deck, and fin- isher. 2 Staple T ra y P aper Sensor , PI-4, (5-1) Check the v oltage of J9-3 on the finisher driver board. There should be 0 V when the sensor[...]

2-15 4040 Finisher Rever sing Roller Service Check Shutter Service Check 1 Gears Check f or , and replace any brok en or wor n gears. 2 Re v ersing Solenoid, SL7 (4-20) Unplug J14 of the rev ersing solenoid. Measure the resistance between J14-1 and J14-2 on the solenoid side. If it does not read 125 Ohms , replace the re versing solenoidm (PN 11D01[...]

Diagnostic Inf ormation 2-16 4040 Finisher Stapler Motor Service Check Stapler Shift Motor Service Check 1 Connector Be sure J8 is properly connected to the finisher driver board. 2 Stapler Motor Unplug J8 from the finisher driver board. Measure the resistance between J8-11 and J8-12 on the motor side. If it does not read 10 Ohms , replace the stap[...]

2-17 4040 Finisher Swing Guide Service Check T ray Elev ation Motor Service C hec k FRU Action 1 Connectors Be sure J5, J11, and J13 are properly connected to the finisher drive board. 2S w i n g G u i d e Close Detecting Switch, MS-2 (5-6) Unplug J5 from the finisher driver board. Measure the resistance between J5-9 and J5-10 on the s witch side. [...]

Diagnostic Inf ormation 2-18 4040 Finisher T ray Height Service Check FRU Action 1 Connectors Be sure J5, J7, and J12 are proper ly connected to the finisher driver board. 2T r a y H o m e Po s i t i o n Sensor , PI-8 (3-10) Measure the voltage betw een J12-5 and J12-6 on t h ef i n i s h e rd r i v e rb o a r d .I fi ti sn o t5Vw i t ht h et r a y[...]

3-1 4040 Finisher 3. Repair Inf ormation Adjustments Distance Sensor Adjustment The distance sensor is adjusted during manufacturing so you d o not need to adjust it when you install it. Howe ver , the distance sensor must be initialized when the finisher driv er board or the distance sensor is replaced. T o initialize the distance sensor: 1. Confi[...]

Repair Information 3-2 4040 Finisher Co ver Remo val Pr ocedures External Cover s 1. T ra ys 2. T op Door 3. T op Cov er 4. Rear Cov er 5. Right Cov er 6. F ront Cov er 7. F ront Door[...]

3-3 4040 Finisher Fr ont Door Remov al 1. Open the front door (1). 2. Remov e the screw (2) and brac ket (3), then the front door . Rear Cover Remo val 1. Open the top door (1). 2. Remov e the 3 screws (2) and lift the rear cov er (3) to remove it.[...]

Repair Information 3-4 4040 Finisher To p D o o r R e m o v a l 1. Open the top door (1). 2. Remov e the 2 latches (2), then the top door . Right Cover Remo val 1. Open the right cover (1) 2. Remov e the hinge (2).[...]

3-5 4040 Finisher 3. Pull out the right cover (1). T op Cover Remov al 1. Open the top cov er . 2. Remov e the rear cover . 3. Open the right cover . 4. Remov e the 2 latches (1) and lift the top cover (2) to remo v e it.[...]

Repair Information 3-6 4040 Finisher Front Co ver Remov al 1. Remov e the 3 screws (1) from the front cov er (2). 2. Remov e the 3 latches (1), then the front cover (2).[...]

3-7 4040 Finisher T r ay Re mova l 1. Remov e the slide g uide (1). 2. Remov e the 2 stoppers (2). 3. Lift the tra y (3) to remove it. T op Guide Remov al 1. Remov e the slide g uide (1). 2. Remov e the 5 screws (2). 3. Remov e the screw (3), then remov e the gri d top guide (4).[...]

Repair Information 3-8 4040 Finisher Bottom Guide Remov al 1. Remov e the tray . 2. Remov e the 3 screws (1). 3. Remov e the 3 screws (2) and pull the bottom guide (3). 4. Remov e the cable (2) from the cable guide (1). 5. Disconnect the 2 connectors (3) and remov e the bottom guide (4). When you replace the bottom guide be sure it is completely se[...]

3-9 4040 Finisher P aper T ranspor t Remov al Procedures Staple T ray Remo val 1. Remov e the rear cover . 2. Remov e the top and bottom guides. 3. Disconnect the 2 connectors (1). 4. Remov e the cable (2) from the cable guides (1). 5. Disconnect the 2 connectors (3).[...]

Repair Information 3-10 4040 Finisher 6. Remov e the 3 screws (1), then the staple tra y (2). Staple T ray Delivery Motor Remov al 1. Remov e the screw (1), then the motor cov e r (2). 2. Remov e the 2 screws (3), then the deliv er y motor (4).[...]

3-11 4040 Finisher Staple T ray Alignment Plate Shift Motor Remo v al 1. Disconnect the connector (1). 2. Remov e the 2 screws (2), then the alignment plate shift motor (3). Staple T ray Delivery Roller 1 Remov al 1. Remov e the latch (1), then the ar m (2). 2. Remov e the 2 rollers (3). 3. Remov e the 2 screws (4), then the staple guide (5).[...]

Repair Information 3-12 4040 Finisher 4. Remov e the C-clip (1), then the bushing (2). 5. Slide the delivery rollers (3) to the left to remov e them. 6. Remov e the C-clip (2) from the deliver y roller (1), then the cam (3), gear (4), pin, and the bushing (5).[...]

3-13 4040 Finisher 7. Remov e the C-clip (2) from the deliver y roller (1), then the pin (3), and the gear (4). Face-up Solenoid Remo val 1. Remov e the rear cover and the top co ver . 2. Remov e the finisher dr iv er board. 3. Remov e the power supply . 4. Disconnect the connector (1). 5. Locate the solenoid (2).[...]

Repair Information 3-14 4040 Finisher 6. Remov e the 2 screws from inside the main unit, then the face- up flapper solenoid (2). Staple Assembl y Remo val 1. Remov e the rear cover . 2. Remov e the screw (1), then the board cov er (2).[...]

3-15 4040 Finisher 3. Disconnect the 2 connectors (1) from the staple tra y motor card (2). 4. Remov e the staple assembly . 5. Release the cable guide (1) and remo ve the cable band (2), then disconnect the connector (3). 6. Remov e the 2 screws (4).[...]

Repair Information 3-16 4040 Finisher 7. Remov e the 2 screws (1), then the staple assembly (2). T ray Assembl y Drive Remov al 1. Remov e the staple assembly . 2. Remov e the C-clip (1), then the bushing (2). 3. Remov e the 2 screws (3), then the cov er (4).[...]

3-17 4040 Finisher 4. Disconnect the 2 connectors (2). 5. Release the cable guide (1). 6. Disconnect the 2 connectors (2).[...]

Repair Information 3-18 4040 Finisher 7. Remov e the 3 screws (1), then the tra y assembly drive (2). P aper Feed Motor Removal 1. Remov e the power supply with the finisher driver board on it. 2. Remov e the C-clip (1), then the g ear (2). 3. Remov e the 2 screws (3) and remov e the paper feed motor (4) from the inside.[...]

3-19 4040 Finisher Rever sing Roller Remo val 1. Remov e the power supply with the finisher driver board on it. 2. Remov e the screw (1), then the re versing solenoid (2), 3. Remov e the spr ing (3). 4. Remov e the C-clip (4), then the 2 g ears (5). 5. Remov e the bushing (1) from the re v ersing roller shaft (2).[...]

Repair Information 3-20 4040 Finisher 6. Remov e the spr ing hook (1), then the spring (2). 7. Remov e the C-clip (3), the bushing (4), then the re v ersing roller (5). Electrical Components Remo v al Pr ocedures Driver Boar d Remov al 1. Remov e the rear cover . 2. Disconnect the 13 connectors (1). 3. Remov e the 4 screws (2), then the finisher dr[...]

3-21 4040 Finisher P ower Suppl y Remov al 1. Remov e the finisher dr iv er board. 2. Remov e the screw(1), the 3 screws (2), then the po wer supply assembly (3). 3. Release the cable guide (1) on the po wer supply (3) and discon- nect the connector (2).[...]

Repair Information 3-22 4040 Finisher 4. Remov e the 3 screws (2) on the power supply (1), then remo ve the cov er (3). Interface Board Remo val 1. Remov e the rear cover . 2. Disconnect the connector (1). 3. Remov e the 4 screws (3), then the interf ace board (2).[...]

3-23 4040 Finisher T est Staple Switch Board Remo val 1. Remov e the front cover . 2. Disconnect the connector (1). 3. Remov e the screw (2), then the test staple s witch board (3).[...]

Locations 4-1 4040 Finisher 4. Locations P ar ts of the Finisher 1. T op Door 2. T ra y Assembly 3. Interf ace Connector 4. P ower Receptacle[...]

4-2 4040 Finisher 5. T op Guide (labeled 1) 6. Bottom Guide (labeled 2) 7. Staple T est Switch 8. Right Cov er 9. Guide Rail 10. Staple Assembly and Serial Number Label 11. F ront Door[...]

Locations 4-3 4040 Finisher Cross S ectional View 1. T ra y Assembly 2. Shutter 3. Swing Guide 4. Distance Sensor 5. P addle 6. Re versing Roller 7. Staple Assembly 8. T ra y Assembly Ele vation Motor[...]

4-4 4040 Finisher Switches Name Function MS-1 T op Cov er Open/Close Detection Switch MS-2 Swing Guide Close Detecting Switch MS-3 Saf ety Range Sensing Switch MS-4 Shutter Close Sensing Switch MS-5 T ra y Upper Limit Sensing Switch MS-6 Swing Guide Close Sensing Switch MS-7 F ront Cover Open/Close Sensing Switch[...]

Locations 4-5 4040 Finisher Sensors Name Function PI-1 Input P aper S ensor PI-2 Re versing Assemb ly Paper Sensor PI-3 Delivery P aper Sensor PI-4 Staple T ra y P aper Sensor PI-5 Shutter Open Sensor PI-6 Alignment Plate Home P osition Sensor PI-7 Stapler Home P osition Sensor PI-8 T ra y Assembly Home P osition Sensor PI-9 T ra y Assembly Ele vat[...]

4-6 4040 Finisher Solenoids and Motors Name Function SL5 P addle Dr iv e Solenoid SL6 Standard Plate Withdra wal Solenoid SL7 Re versing Roller Driv e Solenoid SL8 F ace-up Flapper Solenoid M1 P aper Feed Motor M2 P aper Delivery Motor M3 Alignment Plate Shift Motor M4 Stapler Shift Motor M 5 T r ay El evat i on M o to r M6 Stapler Motor[...]

Locations 4-7 4040 Finisher Printed Circuit Boar ds Name Function 1 Finisher Driver Board Controls loads and sensors. 2 T est Staple Switch Board For test staple s witch. 3 Staple Relay Board 2 Relays signals between sensors and t h ef i n i s h e rd r i v e rb o a r d . 4 Staple Relay Board 1 Relays signals between sensors and t h ef i n i s h e r[...]

4-8 4040 Finisher Driver Boar d[...]

Locations 4-9 4040 Finisher Connectors[...]

4-10 4040 Finisher[...]

Locations 4-11 4040 Finisher Finisher Driver Board Inputs and Outputs[...]

4-12 4040 Finisher[...]

Locations 4-13 4040 Finisher[...]

5-1 4040 Finisher 5. P ar ts Catalog How to U se This P ar ts Catalog • SIMILAR ASSEMBLIES: If two assemb lies contain a majority of identical par ts, the y are broken down on the same list. Common par ts are shown b y one index n umber . P ar ts peculiar to one or the other of the assemblies are listed separ ately and identified by description. [...]

P arts Catalog 5-2 4040 Finisher Assembly 1: External C o vers[...]

5-3 4040 Finisher Ref Pa r t Number Units Description 1 11D0017 1 Cov er, Rear 2 3 Screw , PP 11D0300 3 11D0013 1 T op Cov er Assembly 4 11D0015 1 • Flag, Sensor 5 1 • Spring, T orsion, PP 11D0302 6 11D0023 1 Latch, Rear 7 1 Screw , PP 11D0300 8 11D0024 1 Stop , Latch, Rear 9 11D0021 1 Latch, F ront 10 11D0022 1 Stop , Latch, F ront 11 11D0025 [...]

P arts Catalog 5-4 4040 Finisher Assembly 2: External Covers (Cont)[...]

5-5 4040 Finisher Ref Pa r t Number Units Description 1 11D0038 1 Cap , Cov er, F ront 2 11D0037 1 Cap , Cov er, Rear 3 11D0039 1 Slide, Guide Assemb ly 4 11D0040 1 • Guide, Slide 5 11D0042 1 • Cov er, Slide , Rear 6 2 • Screw , PP11D0300 7 11D0041 1 Cov er, Slide , Front 8 6 Screw , PP 11D0300 9 11D0044 1 Guide, Hurdle, T op 10 6 Screw , PP1[...]

P arts Catalog 5-6 4040 Finisher Assembl y 3: Stapler , Main Body[...]

5-7 4040 Finisher Ref Pa r t Number Units Description 1 11D0076 1 P ower Supply 2 4 Screw , PP 11D0300 3 2 Screw , PP 11D0300 4 11D0079 1 Cov er, P ower Supply 5 11D0080 1 Cable , Sensor 6 1 Clamp , Cord, P P 11D0302 7 11D0084 1 Solenoid, SL8 8 1 Spring, T ension, PP 11D0301 9 11D0086 1 Arm, Deflector 10 11D0071 1 Photo Interrupter, PI-1, PI-8, PI-[...]

P arts Catalog 5-8 4040 Finisher Assembly 3 : Stapler , Main Body (Cont)[...]

5-9 4040 Finisher Ref Pa r t Number Units Description 36 11D0068 1 Microswitch Rail, T ra y Lift, MS3 37 11D0069 1 Holder NS 11D0343 1 Fuse, P ower Supply[...]

P arts Catalog 5-10 4040 Finisher Assembl y 4: Stapler , Main Body[...]

5-11 4040 Finisher Ref Pa r t Number Units Description 1 11D0311 1 Gear , 20T/42T 1A 11D0309 1 Plate, Shaft 2 11D0103 1 Gear , 20T/36T 3 11D0108 1 Gear , 26T 4 11D0107 1 Gear , 18T/24T 5 11D0109 1 Gear , 28T 6 11D0310 1 Plate, Grounding 7 4 Screws , PP 11D0300 8 11D0100 1 Gear , 27T/Pulley , 48T 9 11D0099 1 Belt, Timing 10 1 Screw , PP 11D0300 11 1[...]

P arts Catalog 5-12 4040 Finisher Assembly 4 : Stapler , Main Body (Cont)[...]

5-13 4040 Finisher Ref Pa r t Number Units Description 37 11D0127 1 Cov er , Spring 38 11D0126 1 Guide, Re verse 39 11D0128 1 Guide, Center 40 2 Screw , PP 11D0300 41 11D0134 1 Caster 42 11D0135 1 Mount, Rail 43 11D0118 1 Motor , Paper F eed, M1 44 1 Pin, P arallel, PP 11D0302 45 11D0117 1 Gear , 20T[...]

P arts Catalog 5-14 4040 Finisher Assembl y 5: Stapler T ray , Main Body[...]

5-15 4040 Finisher Ref Pa r t Number Units Description 1 11D0071 1 Photo Interrupter , PI-4, PI-6, PI-10, PI-18 2 11D0136 1 Cable , Sensor 3 11D0137 1 Plate, Swing 4 6 Screws , PP 11D0300 5 1 Clamp , Cord, P P 11D0302 6 11D0139 1 Cable with Sensor , MS2, MS6 7 11D0141 1 Mount, Sensor 8 11D0142 1 Motor , Paper Deliv er y Motor , M3 9 11D0143 1 Guide[...]

P arts Catalog 5-16 4040 Finisher Assembl y 6: Stapler T ray , Main Body (Cont)[...]

5-17 4040 Finisher Ref Pa r t Number Units Description 1 11D0166 1 Bearing, Brass 2 11D0167 1 Gear , 15T 3 2 C-Clip , PP 11D0302 4 11D0169 1 Gear , 50T 5 1 C-Clip , PP 11D0302 6 11D0171 1 Le ver , Swing 7 11D0172 1 Gear , 15T/34T 8 11D0173 1 Spring, Leaf 9 11D0174 1 W asher 10 1 C-Clip , PP 11D0302 11 1 C-Clip , PP 11D0302 12 11D0177 1 Gear , 15T/2[...]

P arts Catalog 5-18 4040 Finisher Assembl y 6: Stapler T ray , Main Body (Cont)[...]

5-19 4040 Finisher Ref Pa r t Number Units Description 38 11D0204 1 Lev er , Stop , Front 39 11D0205 1 Spring, T orsion 40 11D0206 1 Plate, Suppor t, F ront 41 11D0207 1 Stop , F ront 42 11D0193 1 Bearing 43 11D0191 1 Bearing 44 11D0194 1 Shaft, Delivery Roller 2 45 11D0318 1 Cable , Swing Guide NS 11D0319 1 Cable Clip , Swing Guide Cable[...]

P arts Catalog 5-20 4040 Finisher Assembl y 7: Swing Guide Assembly[...]

5-21 4040 Finisher Ref Pa r t Number Units Description 1 11D0304 1 Swing Guide Assembly 1A 11D0208 1 Roller , Center Swing Guide 2 11D0209 1 Shaft, Roller , Center Swing Guide 3 3 Screw , PP 11D0301 4 11D0212 1 Spring, Retainer 5 2 Spring, PP 11D0302 6 11D0215 1 Holder , Roller 7 11D0216 1 Roller , Outside Swing Guide 8 11D0211 1 Arm, Stop, Rear 9 [...]

P arts Catalog 5-22 4040 Finisher Assembly 8: Stapler T ray[...]

5-23 4040 Finisher Ref Pa r t Number Units Description 1 11D0232 1 Rail, T ra y 2 3 Screw , PP 11D0300 3 11D0238 1 Plate, Guide 4 11D0233 1 Roller , Stapler T ray F rame 5 4 C-Clip , PP 11D0302 6 11D0234 1 Guide, Slide , T op 7 11D0235 1 Guide, Slide , Bottom 8 11D0240 1 Roller , Bottom, Stapler T ray F rame 9 11D0237 1 F rame, T ra y , Rear 10 11D[...]

P arts Catalog 5-24 4040 Finisher Assembly 9: T ray Drive[...]

5-25 4040 Finisher Ref Pa r t Number Units Description 1 11D0241 1 Shaft, T ra y 2 2 C-Clip , PP 11D0302 3 11D0166 1 Bushing 4 1 Pin, PP 11D0302 5 11D0245 1 Gear , 48T 6 11D0243 1 Brac ket, Drive , Small 7 11D0246 1 Bushing 8 11D0247 1 Cam 9 1 C-Clip , PP 11D0302 10 11D0249 1 Gear , 22T 11 1 W asher, PP 11D0302 12 11D0251 1 Spring, Compression 13 1[...]

P arts Catalog 5-26 4040 Finisher Assembly 10: Upper Feeder[...]

5-27 4040 Finisher Ref Pa r t Number Units Description 1 11D0255 1 Guide, Upper (labeled 1) 2 11D0259 1 Spring, T orsion 3 11D0303 4 Roller A 4 11D0257 1 Spring, Roller Holder 5 11D0256 1 Roller B 6 11D0258 1 Roller C[...]

P arts Catalog 5-28 4040 Finisher Assembly 11: Center Guide[...]

5-29 4040 Finisher Ref Pa r t Number Units Description 1 11D0260 1 Shaft, Stapler Roller 2 11D0259 4 Spring, T orsion 3 11D0303 4 Roller , A 4 2 C-Clip , PP 11D0302 5 11D0191 1 Bushing 6 11D0261 1 Gear , 20T 7 11D0262 1 Gear , 16T 8 11D0263 1 Guide, Center (labeled 2)[...]

P arts Catalog 5-30 4040 Finisher Assembly 12: Stapler[...]

5-31 4040 Finisher Ref Pa r t Number Units Description 1 11D0264 1 Cable , Flat 2 3 Screw , PP 11D0300 3 11D0267 1 Cov er 4 11D0268 1 Cable , Stapler 5 11D0269 1 Motor , Stapler Shift, M4 6 11D0270 1 Roller 7 11D0271 1 Screw , Stepped 9 11D0273 1 Cam, Stop 10 11D0274 1 Cable , Stapler 11 11D0275 1 Mount, Stapler 12 11D0276 1 Catch, Magnet 13 11D027[...]

P arts Catalog 5-32 4040 Finisher Assembly 13: Electronic Boards and P ower Cor ds[...]

5-33 4040 Finisher Ref Pa r t Number Units Description 1 11D0294 1 Finisher Driver Board 2 11D0296 1 Interf ace Board 3 11D0298 1 Switch Board, Stapler 4 11D0328 1 P ower Cord, U .S, Canada, APG (L V), LAD (L V) 4 11D0333 1 P ower Cord, Denmark 4 11D0334 1 P ower Cord, Europe, England 4 11D0334 1 P ower Cord, F rance 4 11D0334 1 P ower Cord, German[...]

P arts Catalog 5-34 4040 Finisher Assembl y 14: Attachment P arts[...]

5-35 4040 Finisher Ref Pa r t Number Units Description 1 11D0229 3 T ra y , Face-up 2 11D0231 2 Screw , T ray 3 11D0305 1 Cable , Interface 4 11D0322 1 Rail 5 11D0325 1 Screw , Stepped 6 11D0327 2 Screw 7 11D0323 1 Holder , Interface Cab le 8 11D0324 1 Ground Adapter[...]

4040 Finisher Option Wiring Diagram Optra N (4040) Finisher Service Manual (11/96)[...]

X-1 4040-FIN A abbreviations 1-3 adjustments 3-1 alignment plate shift motor service check 2-10 B bottom guide removal 3-8 C connectors 4-9 cover removal procedures 3-2 cross sectional view 4-3 D diagnostic information 2-1 diagram, wiring 6-1 distance detecting sensor service check 2-10 distance sensor adjustment 3-1 driver board 4-8 driver board r[...]

X-2 4040-FIN staple tray delivery roller 1 removal 3-11 staple tray removal 3-9 stapler motor service check 2-16 stapler shift motor service check 2-16 stapler test 1-1 start 2-2 swing guide service check 2-17 switches 4-4 symptom table 2-7 T test staple switch board removal 3-23 testing the finisher 2-7 tools 1-2 top cover removal 3-5 top door rem[...]