Lincoln Electric SVM172-A manual

PO WER FEED 10M SINGLE/DU AL SVM172-A January , 2007 Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with safety in mind. However , your overall safety can be increased by pr oper installation ... and thoughtful operation on your part. DO NOT INST ALL, OPERA TE OR REP AIR THIS EQUIPMENT WITHOUT READ- ING THIS [...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C FOR ENGINE powered equipment. 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, [...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I st[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C FOR ELECTRICALL Y powered equipment. 8.a. T urn of f input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes:[...]

POWER FEED 10M SINGLE/DUAL MASTER T ABLE OF CONTENTS FOR ALL SECTIONS Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-iv Installation PF-10M Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section A Installation PF-10M[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C POWER FEED 10M SINGLE/DUAL Section A-1 Section A-1 T ABLE OF CONTENTS - INST ALLA TION SECTION - Installation ..............................................................................................................Section A T echnic[...]

POWER FEED 10M SINGLE/DUAL Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C A-2 INST ALLA TION A-2 TECHNICAL SPECIFICA TIONS : Power Feed 10M Single Wire Feeder W IRE [...]

A-3 A-3 POWER FEED 10M SINGLE/DUAL Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C INST ALLA TION SAFETY PRECAUTION LOCA TION • The Power Feed 10M Single Wire Feede[...]

INST ALLA TION POWER FEED 10M SINGLE/DUAL A-4 A-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C SAFETY PRECAUTION ELECTRIC SHOCK can kill. • Only qualified person[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION A -5 A-5 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C E lec tr ode Wo r k Wo r k Power Source Work Electrode Wire Feeder [...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION A-6 A-6 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C W elding Gun/W ire Feeder T rigger Connector Wire Feeder Pin Functio[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION A-7 A-7 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C CHANGING DRIVE ROLLS AND WIRE GUIDES FIGURE A.4 ITEM DESCRIPTION 1 I[...]

POWER FEED 10M SINGLE/DUAL NOTES A-8 A-8 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C T o change the gun bushing: 1. T urn off power at the welding power source. 2[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION A-9 A-9 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC WELDING GUNS, T ORCHES AND A CCES- SORIES GUN RECEIVER BUSHING The P ower F eed 10M Single Wire Feeder comes with a K1500-2 gun [...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION A-10 A-10 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C WIRE FEED SHUT DOWN CIRCUIT The wire feed shut down circuit is use[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION A-11 A-11 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C WIRE REEL LOADING S pindle Placement The wire reel stand provides [...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION A-12 A-12 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C U sing K1504-1 Coil Reel 50-60 lb. (22.7 - 27.2 kg) Coil Mounting [...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION A-13 A-13 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C Loading 30 lb. (13.6 kg) Readi-Reels ( See Figure A.1 1 ) A K363-P[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION A-14 A-14 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C SHIELDING GAS CONNECTION NOTE: Gas supply pressure must be regulat[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION A-15 A-15 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C R obotic/Semi-Automatic System • Use the bench feeder for offlin[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION A-16 A-16 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C CONTROL BOX ROLL BAR REEL ST AND AND BASE ASSEMBL Y WIRE DRIVE SPI[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C POWER FEED 10M SINGLE/DUAL Section B-1 Section B-1 T ABLE OF CONTENTS - OPERA TION SECTION - Operation ................................................................................................................Section B Safety Precau[...]

SAFETY PRECAUTIONS Read this entire section of operating instructions b efore operating the machine. ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrodes with your skin or wet clothing. • Insulate yourself from the work and ground. • Always wear dry insulating gloves. • Do not use AC welder if your cloth- ing, glove[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-3 B-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C DEFINITIONS OF WELDING MODES N ON-SYNERGIC WELDING MODES • A Non-syner[...]

OPERA TION POWER FEED 10M SINGLE/DUAL B-4 B-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C PROCESS LIMIT A TIONS The Power Feed 10M Single Wire Feeder is not suit-[...]

Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C OPERA TION B-5 B-5 POWER FEED 10M SINGLE/DUAL ITEM DESCRIPTION 1 Status LED indicates system status. 2 Digital Meter D[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-6 B-6 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C 1. ST A TUS LED T he status LED indicates system status. Normal oper- at[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-7 B-7 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C AFTER WELDING Weld Process V olt/T rim Display All Processes After weldi[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-8 B-8 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C • Limit setting for restricting the operators range of control. • Lo[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-9 B-9 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C CHANGING ARC W A VE CONTROL If the selected weld mode uses any of the fo[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-10 B-10 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C SETUP FEA TURES MENU The Setup Menu gives access to the set-up configu[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-11 B-11 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C the machine will always operate in 2-step if a weld is made exclusivel[...]

POWER FEED 10M SINGLE/DUAL NOTES B-12 B-12 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C P .8 TIG Gas Control (T wo Settings) 1. "V alve (manual)" , the i[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-13 B-13 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C 4. COLD FEED / GAS PURGE SWITCH Cold Feed and Gas Purge are combined i[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-14 B-14 Return to Section TOC Return to Section TOC Retur n to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Head / Pr ocedu re Sel e c t • Pr es s to se le ct head or change ac ti ve procedu re . • Ch an ges to we ld settings affe c [...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-15 B-15 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C 4 STEP TRIGGER OPERA TION ( See Figure B.5 ) The 4 step trigger sequen[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-16 B-16 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C PROCESS SETUP AND OPERA TION The Power Feed/Power W ave system deliver[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-17 B-17 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C STEEL AND ST AINLESS SYNERGIC GMA W-P (PULSED MIG) WELDING Synergic GM[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-18 B-18 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C ALUMINUM SYNERGIC GMA W-P (PULSED MIG)AND GMA W-PP (PULSE ON PULSE) WE[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-19 B-19 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C ARC FORCE (Soft)-10.0 to (Crisp)+10.0 DESCRIPTION Arc Force adjusts th[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-20 B-20 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C EFFECT / RANGE Postflow T ime 0 to 10 seconds Crater Procedure (0 T O [...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-21 B-21 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C MACHINE FUNCTIONALITY BY WELD PROCESS G MA W (SYNERGIC) Use the follow[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-22 B-22 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C ARC CONTROL PULSE FREQUENCY : (Low)-10.0 to (High)+10.0 DESCRIPTION Fo[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-23 B-23 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C 200 ---- WFS AMPS V OL TS TRIM LESS D EPOSITION MORE D EPOSITION EFFEC[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-24 B-24 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C MACHINE FUNCTIONALITY BY WELD PROCESS G T A W (T ouch Start TIG) Weldi[...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-25 B-25 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C USER MEMORIES Recall a memory with memory buttons T o recall a user a [...]

POWER FEED 10M SINGLE/DUAL OPERA TION B-26 B-26 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C LIMIT SETTING E ach user memory can be optionally configured to limit [...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C POWER FEED 10M SINGLE/DUAL Section C-1 Section C-1 T ABLE OF CONTENTS - ACCESSORIES SECTION - Accessories ............................................................................................................Section C General Option[...]

POWER FEED 10M SINGLE/DUAL ACCESSORIES C-2 C-2 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C OPTIONAL: K2339-1 K2429-1 K2360-1 K1543-xx K1796-xx K1842-xx K1500-1 K1[...]

POWER FEED 10M SINGLE/DUAL ACCESSORIES C-3 C-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C K 1500-4 K1500-5 K489-7 K466-2 K613-7 K1546-1 K1546-2 K1733-1 K870-1 K9[...]

POWER FEED 10M SINGLE/DUAL ACCESSORIES C-4 C-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C K162-1 K435 K468 K363P K438 K1504-1 K1634-1 K1634-2 K590-6 Spindle Adap[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C POWER FEED 10M SINGLE/DUAL Section D-1 Section D-1 T ABLE OF CONTENTS - MAINTENANCE SECTION - Maintenance ...........................................................................................................Section D Routine Mainten[...]

D-2 D-2 POWER FEED 10M SINGLE/DUAL Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C MAINTENANCE SAFETY PRECAUTIONS W ARNING Observe all additional Safety Guidelines de[...]

POWER FEED 10M SINGLE/DUAL MAINTENANCE D-3 D-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C 1. CONTROL BOX ASSEMBL Y 2. WIRE DRIVE ASSEMBL Y 3. MOTOR ASSEMBL Y 4. [...]

POWER FEED 10M SINGLE/DUAL NOTES D-4 D-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C POWER FEED 10M SINGLE/DUAL Section AA-1 Section AA-1 T ABLE OF CONTENTS - INST ALLA TION SECTION - Installation ............................................................................................................Section AA T echni[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION AA-2 AA-2 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C TECHNICAL SPECIFICA TIONS – Power Feed 10M Dual Wire Feeder WIRE[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION AA-3 AA-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C SAFETY PRECAUTION ELECTRODE ROUTING The electrode supply may be ei[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION AA-4 AA-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C NEGA TIVE ELECTRODE POLARITY When negative electrode polarity is r[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION AA-5 AA-5 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C VOL T AGE SENSING The best arc performance occurs when the P owerW[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION AA-6 AA-6 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C WIRE DRIVE GEAR RA TIO (HIGH OR LOW SPEED) The speed range capabil[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION AA-7 AA-7 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C GEAR RA TIO RECOGNITION: 1. Remove the rear access door from the w[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION AA-8 AA-8 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C PROCEDURE T O INST ALL DRIVE ROLLS AND WIRE GUIDES Drive Roll Kit [...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION AA-9 AA-9 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C Magnum 550 Guns The easiest and least expensive way to use the Mag[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION AA-10 AA-10 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C Flow Sensor Kit installation is as follows: 1. Remove rear acces[...]

POWER FEED 10M SINGLE/DUAL INST ALLA TION AA-11 AA-11 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C S hown with • K2230-1 Power Feed 10M Single Wire Feeder • K1[...]

POWER FEED 10M SINGLE/DUAL NOTES AA-12 AA-12 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C POWER FEED 10M SINGLE/DUAL Section BB-1 Section BB-1 T ABLE OF CONTENTS - OPERA TION SECTION - Operation ..............................................................................................................Section BB Safety Preca[...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-2 BB-2 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C COMMON WELDING ABBREVIA TIONS W FS • Wire Feed Speed CC • C onstan[...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-3 BB-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C PRODUCT DESCRIPTION The Power Feed 10M Dual Wire Feeder unit consists [...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-4 BB-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C FIGURE BB.1 OPERA TIONAL FEA TURES AND CONTROLS POWER FEED-10M SERIES [...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-5 BB-5 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C 3. OUTPUT CONTROLS • The Power Feed 10M Dual Wire Feeder has 2 e nco[...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-6 BB-6 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C LA YOUT -CONTROLS ( SEE FIGURE B.3 ) The MSP4 panel controls (Items 7 [...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-7 BB-7 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C CHANGING ARC W A VE CONTROL If the selected weld mode uses any of the [...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-8 BB-8 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C LIMIT SETTING The MSP4 can be optionally configured to limit the opera[...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-9 BB-9 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C P .0 Press the right button to exit the setup menu. P .1 WFS units M e[...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-10 BB-10 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C P .8 TIG Gas Control (T wo Settings) 1. "V alve (manual)" [...]

POWER FEED 10M SINGLE/DUAL OPERA TION P .99 Show T est Modes Many weld tables include special modes for testing a nd servicing the welding system. Set this parameter to YES to show all test modes. When the power source is turned off, the Show T est Modes parameter automatically reverts back to "NO". P .100 V iew Diagnostics D iagnostics a[...]

FIGURE BB.3 POWER FEED 10M SINGLE/DUAL OPERA TION BB-12 BB-12 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C[...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-13 BB-13 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C E ach procedure contains/stores the following information: • Basic[...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-14 BB-14 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C Recalling from Memory T o recall the contents of a memory into the a[...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-15 BB-15 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C 4 Step Synergic Operation: Without Start/Crater/Burnback functions a[...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-16 BB-16 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C WIRE REEL LOADING - READI-REELS, SPOOLS OR COILS T o Mount a 30 Lb. [...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-17 BB-17 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C FIGURE BB.4 T o Mount 10 to 44 Lb. (4.5-20 kg) Spools (12"/300 [...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-18 BB-18 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C FEEDING ELECTRODE AND BRAKE ADJUSTMENT 1) Turn the Reel or spool unt[...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-19 BB-19 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C MAKING A WELD 1) Use only a network compatible power source. 2) Prop[...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-20 BB-20 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C COMPONENT ST A TUS LIGHTS Each network component has a single status[...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-21 BB-21 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C ST A TUS LIGHT ST A TES (CON’T) LED State Red LED blinking at a fa[...]

POWER FEED 10M SINGLE/DUAL OPERA TION BB-22 BB-22 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C LIMIT SETTING E ach user memory can be optionally configured to limi[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C POWER FEED 10M SINGLE/DUAL Section CC-1 Section CC-1 T ABLE OF CONTENTS - ACCESSORIES SECTION - Accessories .........................................................................................................Section CC Drive Roll and[...]

POWER FEED 10M SINGLE/DUAL ACCESSORIES CC-2 CC-2 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C T ABLE CC.1 – DRIVE ROLL AND GUIDE TUBE KITS Wire Size 4-Roll DH Dr[...]

POWER FEED 10M SINGLE/DUAL ACCESSORIES CC-3 CC-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C • Readi-Reel Adapters - Adapts 22-30 lb. Readi-Reels to a 2" S[...]

POWER FEED 10M SINGLE/DUAL ACCESSORIES CC-4 CC-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C K435 - COIL ADAPTER P ermits 14 lb. (6 kg) Innershield coils to be mo[...]

POWER FEED 10M SINGLE/DUAL ACCESSORIES CC-5 CC-5 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C K1500-4 (MILLER CONNECTION) For any gun having a newer style Miller c[...]

POWER FEED 10M SINGLE/DUAL ACCESSORIES CC-6 CC-6 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C K1733-1 WIRE STRAIGHTENER Install per the Instructions shipped with t[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C POWER FEED 10M SINGLE/DUAL Section DD-1 Section DD-1 T ABLE OF CONTENTS - MAINTENANCE SECTION - Maintenance ........................................................................................................Section DD Safety Precauti[...]

POWER FEED 10M SINGLE/DUAL MAINTENANCE DD-2 DD-2 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C MAINTENANCE Safety Precautions A voiding Wire Feeding Problems Wire f[...]

POWER FEED 10M SINGLE/DUAL MAINTENANCE DD-3 DD-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C 1. CONTROL BOX ASSEMBL Y 2. WIRE DRIVE ASSEMBL Y 3. MOTORS ASSEMBL Y [...]

POWER FEED 10M SINGLE/DUAL NOTES DD-4 DD-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C[...]

FIGURE E.2 – GENERAL DESCRIPTION CONTROL BO ARD SHUTD OW N TO P O WER SOURCE OR CONTROL BO X IN PUT NETW ORK RECE PT A CL NETW ORK CONNEC T OR COLD INCH/ G AS P URGE G AS SOLENOID NETW ORK OUT PUT RECE PT A CL 2-S TEP/ 4-S TEP G UN TRIGGER AND DU AL PROCEDURE RECE PT A CLE S T A TUS LED FEED BA C K T AC H GEAR B OX AND CONDUC T OR BL OCK DRIVE M [...]

POWER FEED 10M SINGLE/DUAL THEOR Y OF OPERA TION POWER FEED 10M FEED HEAD The Power Feed 10M is a four roll, high performance, digitally controlled, modular wir e feeder that operates on 40 VDC input power . It is designed to be a part of a modular , multi-process welding system. Refer to Figur e E.2. Network communications, intelligence, PC board [...]

POWER FEED 10M SINGLE/DUAL .THEOR Y OF OPERA TION E-3 E-3 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C FIGURE E.3 – CONTROL BOX (User Interface) DISPLA Y AND ENC[...]

POWER FEED 10M SINGLE/DUAL NOTES E-4 E-4 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C[...]

Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C POWER FEED 10M SINGLE/DUAL Section F-1 Section F-1 T ABLE OF CONTENTS - TROUBLESHOOTING & REP AIR SECTION - T roubleshooting & Repair Section ........................................................................Section F How to[...]

HOW TO USE TROUBLESHOOTING GUIDE Service and repair should be performed by only Lincoln Electric Factory T rained Personnel. Unauthorized repairs performed on this equipment may r esult in danger to the technician and machine operator and will invalidate your factory warranty . For your safety and to avoid Electrical Shock, please observe all safet[...]

POWER FEED 10M SINGLE/DUAL Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C TROUBLESHOOTING & REP AIR F-3 F-3 Sometimes machine failures appear to be due to PC boa[...]

Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C TROUBLESHOOTING & REP AIR F-4 F-4 PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF ACT[...]

The voltmeter on the Control Box does not function properly even though the ST A TUS LEDS are steady green. 1. Make sure the DIP switches are configured correctly for the weld- ing polarity being used. See Setting Dip Switches in the Wire Drive in the Installation section of this manual. 2. Check the #67 lead on the wire drive unit. Make sure it is[...]

Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C POWER FEED 10M SINGLE/DUAL TROUBLESHOOTING & REP AIR F-6 F-6 PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT(S[...]

Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C POWER FEED 10M SINGLE/DUAL TROUBLESHOOTING & REP AIR F-7 F-7 PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT(S[...]

POWER FEED 10M SINGLE/DUAL TROUBLESHOOTING & REP AIR F-8 F-8 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT(S[...]

Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C POWER FEED 10M SINGLE/DUAL TROUBLESHOOTING & REP AIR F-9 F-9 PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT(S[...]

POWER FEED 10M SINGLE/DUAL TROUBLESHOOTING & REP AIR F-10 F-10 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT[...]

POWER FEED 10M SINGLE/DUAL TROUBLESHOOTING & REP AIR F-11 F-11 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C Observe all Safety Guidelines detailed throughout t[...]

POWER FEED 10M SINGLE/DUAL TROUBLESHOOTING & REP AIR F-12 F-12 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C If for any reason you do not understand the test pr[...]

POWER FEED 10M SINGLE/DUAL TROUBLESHOOTING & REP AIR F-13 F-13 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C If for any reason you do not understand the test pr[...]

POWER FEED 10M SINGLE/DUAL TROUBLESHOOTING & REP AIR F-14 F-14 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C O bserve all Safety Guidelines detailed throughout [...]

POWER FEED 10M SINGLE/DUAL TROUBLESHOOTING & REP AIR F-15 F-15 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C Observe all Safety Guidelines detailed throughout t[...]

POWER FEED 10M SINGLE/DUAL NOTES F-16 F-16 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C[...]

Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty . For your safety and to avoid electrical shock, please observe all safety notes and pre- cautions detailed t[...]

POWER FEED 10M SINGLE/DUAL F-18 F-18 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C TROUBLESHOOTING & REP AIR TEST PROCEDURE 1. Remove input power from the wire [...]

POWER FEED 10M SINGLE/DUAL F-19 F-19 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C TROUBLESHOOTING AND REP AIR Service and repair should be performed by only Lincol[...]

POWER FEED 10M SINGLE/DUAL F-20 F-20 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C TROUBLESHOOTING AND REP AIR WIRE FEED CONTROL BD. BLUE Black RED J84 T ACH FEEDBA[...]

POWER FEED 10M SINGLE/DUAL F-21 F-21 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C TROUBLESHOOTING AND REP AIR Service and repair should be performed by only Lincol[...]

POWER FEED 10M SINGLE/DUAL F-22 F-22 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C TROUBLESHOOTING AND REP AIR 1 2 5 6 #550 #551 J83 #551(-) BLACK #550(+) WHITE DRI[...]

POWER FEED 10M SINGLE/DUAL F-23 F-23 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C TROUBLESHOOTING AND REP AIR Service and repair should be performed by only Lincol[...]

POWER FEED 10M SINGLE/DUAL F-24 F-24 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C D RIVE MOTOR # 551 (BLACK) #550 ( WHITE) G EAR BOX GAS FITTING WIRE DRIVE A SSEMB[...]

POWER FEED 10M SINGLE/DUAL TROUBLESHOOTING & REP AIR F-25 F-25 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C GEAR BOX AND DRIVE MOTOR REMOV AL AND REPLACEMENT T[...]

TROUBLESHOOTING AND REP AIR F-26 F-26 Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C RETEST AFTER REP AIR Retest a machine: • If it is rejected under test for any [...]

POWER FEED 10M SINGLE/DUAL Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C Section G-1 Section G-1 T ABLE OF CONTENTS - ELECTRICAL DIAGRAMS SECTION - Electrical Diagrams.....................................................................................................................[...]

ELECTRICAL DIAGRAMS G-2 POWER FEED 10M SINGLE/DUAL WIRING DIAGRAM - ENTIRE MACHINE - CODE 10962, 1 1 194 (G4319-1) WIRI NG DIAGRAM - POWER F EED 10M DUAL A G4319-1 MOTOR/GEARBOX J1 2 3 613 4 67D T ACH R CONNECTION W 651 2 J2 I NPUT ELECTROD E CABLE 5 650 B U B 67D VOLTAGE SENSING 6 614 SELECT P.C. BOARD 67C VOLTAGE SENSE 637 1 631 2 634 3 B U R 1 1[...]

ELECTRICAL DIAGRAMS G-3 POWER FEED 10M SINGLE/DUAL WIRING DIAGRAM - ENTIRE MACHINE - CODE 1 1086, 1 1216 (G4439) WIRI NG DIAGRAM - POWER FEED 10 M SINGL E FEED HEAD G4439 D MOTOR/GEARBOX J1 2 3 513 4 67A T ACH R CONNECTION W 550 N.D. 5 79A 532 N.C. STATUS LE D 2 578 553 550 2 1 2 1 5 4 3 2 8 CO N T R O L P C B O A R D 5 4 2 5 4 1 9 10 12 548 J85 57[...]

ELECTRICAL DIAGRAMS G-4 POWER FEED 10M SINGLE/DUAL WIRING DIAGRAM - ENTIRE MACHINE - CODE 1 1 193 (G4439-1) WIRI NG DIAGRAM - POWER FEED 1 0M SI NGLE BOOM F EEDER G4439-1 B MOTOR/GEARBOX J1 2 3 513 4 67A T ACH R CONNECTION W 550 N.D. 579A 5 32 N.C. S TATUS LED 2 578 553 550 2 1 2 1 5 4 3 2 8 C O N T R O L P C B O A R D 5 42 5 4 1 9 10 12 5 70D 543 [...]

Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma st e r T OC Re tu r n to Ma st e r T OC Re tur n to Ma st e r T O C Re tur n t o Ma ste r T O C ELECTRICAL DIAGRAMS G-5 POWER FEED 10M SINGLE/DUAL SCHEMA TIC - ENTIRE MACHINE - CODE 10962 (G4320-1) E N-17 0 S O L I[...]

ELECTRICAL DIAGRAMS G-6 POWER FEED 10M SINGLE/DUAL SCHEMA TIC - ENTIRE MACHINE - CODE 1 1086, 1 1216 (G4440) G 4 440 ENGINEERING CONTROLLED MANUFACTURE R: No C O M P L E T E L Y R E V I S E D E THE INFORMA TION ON THIS PRIN T IS FOR R EFERENC E ONLY. C OMPONEN TS AND CIRCU ITRY M AY B E DIFFERENT FROM AN AC TUAL MACH INE. G4440 POWER FEED 10 M SING[...]

ELECTRICAL DIAGRAMS G-7 POWER FEED 10M SINGLE/DUAL SCHEMA TIC - ENTIRE MACHINE - CODE 1 1 193 (G5002) G 5 002 ENGINEERING CONTROLLED MANUFACTURE R: No C H A N G E D E T A I L : A D D E D C A P A C I T O R W I T H N O T E N . E . , T O R O I D A N D J 8 3 J U M P E R B THE INFORMA TION ON THIS PRIN T IS FOR R EFER ENCE ONLY. C OMPONEN TS AND CIRCU I[...]

ELECTRICAL DIAGRAMS G-8 POWER FEED 10M SINGLE/DUAL SCHEMA TIC - ENTIRE MACHINE - CODE 1 1 194 (G5003) S O L I D E D G E G 5003 ENGINEERING CONTROLLED MANUFACTURE R: No CHA NGE DET AIL: A DDE D CAPA CITOR WIT H NOT E N. E., T OROI D AND J83 J UMP ER B THE INFORMA TION ON THIS PRIN T IS FOR R EFER ENCE ONLY. C OMPONEN TS AND CIRCU ITRY M AY B E DIFFE[...]

ELECTRICAL DIAGRAMS G-9 POWER FEED 10M SINGLE/DUAL SCHEMA TIC - WIRE DRIVE PC BOARD - (G3883 SHEET 1) G-9 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to Ma s[...]

ELECTRICAL DIAGRAMS G-10 POWER FEED 10M SINGLE/DUAL SCHEMA TIC - WIRE DRIVE PC BOARD - ALL CODES - (G3883 SHEET 2) G-10 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re [...]

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only . Lincoln Electric discourages board level troub[...]

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only . Lincoln Electric discourages board level troub[...]

ELECTRICAL DIAGRAMS G-13 POWER FEED 10M SINGLE/DUAL PC BOARD ASSEMBL Y - VOL T AGE SENSE - ALL CODES - (M19540-3) G-13 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t[...]

ELECTRICAL DIAGRAMS G-14 POWER FEED 10M SINGLE/DUAL SCHEMA TIC - MSP4 DISPLA Y PC BOARD - ALL CODES - (G4456) G-14 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur [...]

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only . Lincoln Electric discourages board level troub[...]

ELECTRICAL DIAGRAMS G-16 POWER FEED 10M SINGLE/DUAL SCHEMA TIC - DISPLA Y PC BOARD - ALL CODES - (L1 1756) G-16 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n t[...]

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only . Lincoln Electric discourages board level troub[...]

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only . Lincoln Electric discourages board level troub[...]

ELECTRICAL DIAGRAMS G-19 POWER FEED 10M SINGLE/DUAL PC BOARD ASSEMBL Y - SPOOL GUN - ALL CODES - (M20159-3) G-19 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n [...]

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only . Lincoln Electric discourages board level troub[...]

ELECTRICAL DIAGRAMS G-21 POWER FEED 10M SINGLE/DUAL PC BOARD ASSEMBL Y - FIL TER - ALL CODES - (M19488-2) G-21 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. Re t ur n to Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re tur n t o Se ct io n T O C Re t ur n to[...]