Makita LS1016 manual

PR ODUCT P 1/ 37 Models No. Description C ONCEPT AND MAIN APPLICA TIONS S pecif ication LS1016, LS1016L Slide Compound Miter Saw 255mm (10") *1 / 260mm (10-1/4") [*1 255mm (1") for North America ] LS1016 and LS1016L are upgraded sister tools of LS1013 series models, featuring DXT (Deep eXact cutting T echnology) achie ved by our cons[...]

P 2/ 37 S pecif ication (cont.) Cutting capacities [Height x Width in mm (")] with 255mm (10") saw blade North America Miter angle Bev el angle 0 degree 45 degrees left 71 x 305 (2-13/16 x 12) 91 x 279 (3-5/8 x 11) 47 x 305 (1-7/8 x 12) 61 x 279 (2-3/8 x 11) 29 x 305 (1-1/8 x 12) 43 x 279 (1-11/16 x 11) 45 degrees left & right 71 x 21[...]

P 3/ 37 R epair CA UTION: Unplug the tool and remov e the saw blade from the machine f or safety befor e repair/ maintenance in accordance with the instruction manual! [1] NECESSAR Y REP AIRING TOOLS [2] LUBRICA TIONS Code No. Description Use for 1R028 Bearing setting pipe 20-12.2 Mounting Retaining ring S-12 1R031 Bearing setting pipe 28-12.2 Moun[...]

[2] LUBRICA TIONS (cont.) Fig. 2 Item No. Apply Makita grease SG.No.00 to the following portions designated with the black triangle to protect parts and product from unusual abrasion. Description Portion to lubricate Center washer 4x16 T apping scre w Center plate Center cov er Safety cov er A complete T orsion Spring 45 Portion where Center cov er[...]

P 5/ 37 R epair Fig. 5 Fig. 6 Its teeth portion for smooth engaging with Spur gear 34 210 228 Miter lock plate Turn base Rib which is on the opposite side of Turn base 207 Rack block Slide plate Surface on which 207 Turn base moves 242 Base Hole for pivoting of Turn base Surface where Cam portion of Grip 50 contacts. 248 Item No. Description Portio[...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-1. Blade case, Motor section DISASSEMBLING Remov e Strain reliefs from Arm complete and Blade case by unscrewing 4x12 T apping screw (2pcs.). Link plate complete Remov e Link plate as illustrated below . Blade case Fig. 8 Fig. 7 Fig. 9 1. Remov e Stop ring E-5, Flat washer 6 and Ring 6. Link plate complete can be free[...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-1. Blade case, Motor section (cont.) DISASSEMBLING Fig. 10 Correct Wr ong Fig. 11 Fig. 12 Slee ve 6 2. Holding Blade case by hand, lift up it slowly until notch A aligns with Stopper pin. And then, push Knob 20. 1. Remov e M5x18 Hex socket head bolt and Sleev e 6. Then pull Knob 20 while holding Blade case by hand. M5[...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-1. Blade case, Motor section (cont.) DISASSEMBLING ASSEMBLING 4x18 T apping scre w 1. Remov e Carbon brushes from Motor housing. Lead cov er holder Blade case (3) Motor section can be disassembled from Blade case as illustrated in Figs. 13 and 14 . Fig. 13 Fig. 14 Fig. 15 2. Remov e 4x18 T apping scre w , Lead cov er [...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-1. Blade case, Motor section (cont.) ASSEMBLING (2) Assemble Rod 16 which functions as an axis for Blade case in the order of Figs. 16 17 and 18 . Fig. 16 Fig. 17 Fig. 18 Slee ve 17 Insert Sleev e 17 into T orsion spring 35. T orsion spring 35 Front arm Blade case Groov e for setting the tail of Compression spring 35 [...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-1. Blade case, Motor section (cont.) ASSEMBLING DISASSEMBLING Fig. 19 Fig. 20 Fig. 21 Handle Pressing Handle to ward the rib of Blade case, assemble it to Motor housing by tightening with 4x18 T apping scre ws. Pressing Lead cov er holder toward Lead co ver , assemble it to Handle complete by tightening with 4x18 T ap[...]

P 1 1/ 37 R epair [3] DISASSEMBL Y/ASSEMBL Y [3]-2. Gear section (Spiral bev el gear 32, Helical gear 14, Helical gear 27, Helical gear 28) (cont.) DISASSEMBLING Fig. 22 Fig. 23 Fig. 24 (4) Spiral bev el gear 32 and Helical gear 14 can be disassembled as illustrated in Figs. 22 and 23 . (5) Helical gear 27 and Gear shaft can be disassembled as illu[...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-2. Gear section (Spiral bev el gear 32, Helical gear 14, Helical gear 27, Helical gear 28) (cont.) DISASSEMBLING ASSEMBLING (6) Helical gear 28 and Spindle can be disassembled as illustrated in Figs. 25 . (1) Assemble Helical gear 28 section to Bearing box as illustrated in Fig. 26 . And then, assemble Retaining ring [...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-2. Gear section (Spiral bev el gear 32, Helical gear 14, Helical gear 27, Helical gear 28) (cont.) ASSEMBLING Fig. 28 Fig. 29 (3) Assemble Helical gear 14 to Bearing box as illustrated in Fig. 28 . (4) After mounting Grease holder, set Spiral be vel gear 32 to the shaft of Helical gear 14 as illustrated in Fig. 29 . S[...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-2. Gear section (Spiral bev el gear 32, Helical gear 14, Helical gear 27, Helical gear 28) ASSEMBLING Fig. 30 Fig. 31 (5) Secure Spiral be vel gear 32 with Retaining ring S-12 as illustrated in Fig. 30 . Inserting Rubber washer 12 between Flat washers 12, mount these washers to the shaft of Helical gear 14. And put Re[...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-3. Safety lock mechanism ASSEMBLING Fig. 32 T orsion spring 8 rib of Blade case rod 8 Rod 8 Rod holder Blade case Stop ring E-6 (1) Assemble Safety lock mechanism as illustrated in Fig. 32 . (2) Adjust the position of Lock lever as illustrated in Fig . 33 . Insert Rod 8 into Rod holder , and set Rod holder to Blade ca[...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-4. Safety cover A ASSEMBLING Fig. 35 (1) Assemble Safety cover A section as illustrated in Fig. 34 . And then mount the Safety cover A section to Safety cover B as illustrated in Fig. 35 . (2) Mount the Safety cov er section to Blade case complete as illustrated in Fig. 36 . Fig. 36 T ighten Center cover with Hex flan[...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-5. T ur n Base, Base DISASSEMBLING ASSEMBLING Fig. 38 (1) Remov e the parts from T urn base and Base as illustrated in Fig. 37 . (2) Removing M8x45 He x bolt, separate T urn base section from Base as illustrated in Fig. 38 . Fig. 39 Fig. 37 1. Remov e Upper fence, Lower fence, Guide fence and Kerf board. Le ver 45 (2p[...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-6. Positi ve lock mechanism of T ur n base DISASSEMBLING ASSEMBLING Fig. 43 (1) Remov e Stop ring E-7. ( Fig. 40 ) Grip 50, Compression spring 11, Flat washer 10 and Cam can be remov ed. (2) Remov e M6x14 H.S.Binding head screw then remov e Miter lock plate in the direction designated with black arro w . ( Fig. 41 ) ([...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-6. Positi ve lock mechanism of T ur n base (cont.) [3]-7. Assembling of Square r od complete [3]-8. Stopper pin ASSEMBLING DISASSEMBLING ASSEMBLING Note : Assemble Grip 50 to Miter lock plate as illustrated in Fig. 46 so that the notch of Cam portion faces the upper side. Match both ends of Square rod complete with th[...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-9. Front arm section DISASSEMBLING ASSEMBLING DISASSEMBLING Refer to Fig. 49 . 1) Loosen M6x8 Hex. socket set scre w (2pcs.) on Pipe holder and remov e Pipe holder . 2) Loosen M6x18 Thumb scre w and pull out Front arm complete straightly in the direction designated with white arro w to prevent the pipes from being stu[...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-10. Arm complete, Arm holder (cont.) DISASSEMBLING ASSEMBLING 7) Remov e CT 4x16 T apping scre w . Arm holder cover and Position plate can be remov ed. ( Fig. 55 ) 8) Pull out Center shaft while pushing Leaf spring as illustrated in Fig. 56 . 9) After removing Leaf spring from Lock pin 8, pull out Lock pin 8 and Compr[...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-12. Laser Mechanism (f or LS1016L only) DISASSEMBLING Note : Makita-operated or authorized repair shops do maintenance of Laser mechanism. 1) As shown in Fig. 13 , remo ve 4x18 T apping scre w and Lead cov er holder . Then disconnect Connectors of Laser circuit from that of Po wer supply cord, and remove Lead co ver .[...]

[3] DISASSEMBL Y/ASSEMBL Y [3]-12. Laser Mechanism (f or LS1016L only: cont.) [4] ADJUSTMENT [4]-1. Lower -slide lock mechanism [4]-2. Lower fence and Upper fence ASSEMBLING T ake the disassembling step in re verse. Note : 1) Hook one end of T orsion springs 9(A) to the groo ve of Laser circuit complete, and hook the other end to the groov e of Blo[...]

[4] ADJUSTMENT [4]-3. Guide fence 1) Pretighten M8x25 Hex socket head bolt (with flat w asher and spring washer) at the threaded hole designated with gray arro w . The round shape around the thread hole is smaller than the others (designated with black arro w) for M8x25 Hex socket head bolts. 2) Do fine adjustment of the right angle between Blade a[...]

[4] ADJUSTMENT [4]-5. Laser (f or LS1016L only) 1) Remov e M10x20 Hex flange head bolt, Outer flange, Inner flange and Blade. Then separate Safety co ver section from Blade case complete. ( Fig. 78 ) 2) Remov e Protector . ( Fig. 79 ) 3) Place Flat washer 16 on Spindle ( Fig. 80 ) and f asten 1R315 and Flat washer 16 by gently tightening M10x20 Hex[...]

P 26/ 37 R epair [4] ADJUSTMENT [4]-5. Laser (f or LS1016L only: Cont.) Note : 1) In the process 10) and 11), backlash of M4x6 Hex sock et set screw A or B may be happened. Therefore, turn each M4x6 Hex socket set scre w clockwise carefully to pre vent backlash. 2) Be sure to distinguish the role of M4x6 Hex socket set screw A and M4x6 Hex socket s[...]

C ircuit diagram Field (viewed from Armature gear side) Circuit plate Laser circuit T rans- former Laser switch unit Power supply circuit Laser section exclusi vely for LS1016L Motor housing Blade case Handle cover and Handle section COM NC Main switch Color index of lead wires' sheath 220-240V area where Radio interference suppression is requ[...]

C ircuit diagram Field (viewed from Armature gear side) Circuit plate Power supply circuit Laser section exclusi vely for LS1016L Motor housing Blade case Handle cover and Handle section Main switch Color index of lead wires' sheath UK 110V only Black White Red Orange Blue Y ello w Controller Insulated terminal T erminal block Handle Dust nozz[...]

Laser circuit C ircuit diagram P 29/ 37 Field Circuit plate T rans- former Laser switch unit Power supply circuit Laser section exclusi vely for LS1016L Motor housing Blade case Handle cover and Handle section COM NC Main switch Color index of lead wires' sheath Argentine Black White Red Orange Blue Y ello w Purple Controller Brake switch T er[...]

Laser circuit C ircuit diagram Field (viewed from Armature gear side) Circuit plate T rans- former Laser switch unit Power supply circuit Laser section exclusi vely for LS1016L Motor housing Blade case Handle cover and Handle section COM NC Main switch Color index of lead wires' sheath Black White Red Orange Blue Y ello w Blue is used for some[...]

Laser circuit C ircuit diagram Field (viewed from Armature gear side) Circuit plate T rans- former Laser switch unit Power supply circuit Laser section exclusi vely for LS1016L Motor housing Blade case Handle cover and Handle section Main switch Color index of lead wires' sheath 110-127V area except UK Black White Red Orange Blue Y ello w Cont[...]

W iring around Case of LS1016L Case Case Connector for connecting to that of Laser switch unit Inside of Case Outside of Case Controller side Fix Lead wires (blue) with Lead wire holder . Pay attention not to pinch Lead wires between Handle and Case. Assemble Power supply circuit (T ransformer and Circuit plate) to Case. Circuit plate T ransformer [...]

Do not route Field lead wires (white and purple) between Armature and Baffle plate. case of Power supply circuit Pass the Lead wires from Motor housing through this notch of Handle. W iring in Motor Housing and Handle for Argentina and 220 - 240V area where Radio interference suppression is required. Pass Lead wires through ribs as illustrated. Do [...]

Case of Power supply circuit Pass Lead wires from Motor housing through the notch of Handle. W iring in Motor Housing and Handle for 220 - 240V area where Radio Interference suppression is not required. Switch for protection of brake coil Controller Insulated terminal Field Lead wires * (orange) * (black) * (yellow) Field Lead wire (white) Field Le[...]

Case of Power Supply Circuit Pass Lead wires from Motor housing through the notch of Handle. W iring in Motor Housing and Handle for 110 - 127V a rea other than UK Pass Lead wires through ribs as illustrated. Do not put their Lead wires on the ribs. Controller Insulated T erminal Field Lead wires * (orange) * (black) * (yellow) Do not put Lead wire[...]

case of Power supply circuit Pass Lead wires from Motor housing through the notch of Handle. W iring in Motor housing and Handle for UK 110V Pass the Lead wires through the Rib for Laser switch unit. Do not put the Lead wires on the Ribs. Controller T erminal block Field lead wires * (orange) * (black) * (yellow) Do not put Lead wires on ribs. ribs[...]

W iring of Laser circuit complete of LS1016 L for all countries [Blade case after remov al of Lead cov er] [Laser circuit section vie wed from front side] rib A rib B Boss Pay attention not to pinch Lead wires between ribs of Blade case designated in gray color and Lead cov er . rib C Route Lead wires of Laser circuit complete between ribs as illus[...]