McCulloch M19542H manual

MODEL NO . M19542H (96041011800) 19.5 HP 42 Inch Lawn T ractor www .mcculloch.biz 532 42 28-94 10.18.08 TH Printed in the U.S.A.[...]

2 I. GENERAL OPERA TION • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the in struc tions, to operate the machine. • [...]

3 • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary . Al ways look down and behind before and while back- ing. • Never carry children, even with the blades shut off. They may fall off and be seriously injured or [...]

4 T ABLE OF CONTENTS SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICA TIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBL Y ................................................................. 6-8 OPERA TION ...................................[...]

5 CONTENTS OF HARDW ARE P ACK Steering Wheel (1) Washer (1) Knob Steering Wheel Insert Seat (1) Seat Steering Boot Steering Extension Shaft Steering Wheel Adapter Keys (2) Keys Slope Sheet (1) Oil Drain Tube For Future Use (1) Hex Bolt 5/16-18 x 4 (1) 5/16 Lock Washer (1) Large Flat Washer[...]

6 AS SEMBL Y TOOLS REQUIRED FOR AS SEMBL Y A socket wrench set will make assembly easier . Stan dard wrench sizes are listed. (1) 5/16" wrench Utility knife (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches Pliers (1) 9/16" wrench When right or left hand is mentioned in this man ual, it means when you are in the operating[...]

7 AS SEMBL Y CHECK BA TTERY (See Fig. 3) • Lift seat pan to raised position. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BA TTERY" in MAINTENANCE section of this manual for charging instructions). NOTE: Y ou m[...]

8 AS SEMBL Y CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” [...]

9 OPERA TION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE F[...]

10 OPERA TION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERA TING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. (A) A TT ACHMENT LIFT LEVER - Used to raise, lower , and adjust the mower d[...]

11 OPERA TION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. W e rec om mend a wide vision safety mask over spectacles or stan dard safety glasses. HOW TO USE Y[...]

12 OPERA TION TO OPERA TE MOWER (See Fig. 8) Y our tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. Y ou must remain fully and centrally positioned in the seat to prevent the engine from hesitat- ing or cutt[...]

13 OPERA TION TOWING CARTS AND OTHER A T T ACH - MENTS T ow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor . Use common sense when towing. T oo heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor . AD[...]

14 MOWING TIPS • Mower should be properly leveled for best mowing per - for mance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trim- ming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right o[...]

15 MAINTENANCE T R A C T 0 R Inspect Muffler/Spark Arrester Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Engine Oil Level Clean Engine Cooling Fins Clean Air Screen 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when [...]

16 MAINTENANCE BA TTERY Y our tractor has a battery charging system which is suf fi cient for normal use. However , periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour . NOTE: The [...]

17 MAINTENANCE V -BEL TS Check V -belts for deterioration and wear after 100 hours and replace if necessary . The belts are not adjustable. Re place belts if they begin to slip from wear . TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. Fig. 12 Fig. 11 CL OSED AND L OCKED POSITION DRAIN TUBE OIL DRA[...]

18 MAINTENANCE CLEANING • Clean engine, battery , seat, finish, etc. of all foreign matter . • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans- mission are covered [...]

19 SERVICE AND ADJUSTMENTS WARNING: TO A VOID SE RI OUS IN JU RY , BEFORE PERFORMING ANY SERVICE OR ADJUST - MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • T urn ignition key to “STOP” and remove key . • Ma[...]

20 SERVICE AND ADJUSTMENTS E F C G Q R D K G P B L M A IMPORT ANT : CHECK BEL T FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. • Raise attachment lift lever to highest position. • If necessary , adjust gauge wheels before op er at ing mower as shown in the Operation section of this manual. E F H J M FIG. 17 FIG. 18 A B D C FIG. 15 FIG. 16 • [...]

21 SERVICE AND ADJUSTMENTS • If adjustment is necessary , see step in Visual Adjust- ment instructions above. • Recheck measurements, adjust if necessary until both sides are equal. FRONT - TO -BACK ADJUSTMENT (See Figs. 22 & 23) IMPORT ANT : Deck must be level side-to-side. T o obtain the best cutting re sults, the mower blades should be a[...]

22 SERVICE AND ADJUSTMENTS TO CHECK BRAKE If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. Y ou may also check brake by: 1. P ark tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brak[...]

23 SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer - ing wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on[...]

24 REPL ACING BA TTERY ( See Figs. 29 and 30 ) WARNING: Do not short battery ter mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connect- ing battery , remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from ac ci - den tal grounding[...]

25 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure. TRACTOR Remove mower from t[...]

26 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “TO ST ART ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter . 5. Clean/replace air filter . 6. Dirty fuel filte[...]

27 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine dies when 1. Reverse operation system 1. T urn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section. is engaged. Engine continues to run 1. F aulty operator -safety presence control syst[...]

28 SERVICE NOTES[...]

29 SERVICE NOTES[...]

30 SERVICE NOTES[...]

31 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to preven[...]

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