Metrologic Instruments MS2222 manual

METROLOGIC INSTRUMENTS, INC. MS2221 / MS2222 Stratos S ™ Scanner Installation and User’s Guide[...]

Copyright © 2006 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced, transmitted, or stored in any form or by any means without prior written consent, except by reviewer, who may quote brief pas sages in a review, or provided for in the Copyright Act of 1976. Trademarks Metrologic is a registered trademark [...]

ii T ABLE OF C ONTENTS I NTRODUCTION Manual Scope ................................................................................................................... ....................................................... 1 Product Ov erview ............................................................................................................[...]

iii T ABLE OF C ONTENTS S CANNER O PERATION Scan Z one .............................................................................................................................................................................. 27 IR Activation Area (IR LED Ou tput) .................................................................................[...]

1 I NTRODUCTION M ANUAL S COPE This guide provides information on th e installation, se tup and operation of the MS 2221 a nd the MS2222 Stratos S scanner only models . If the MS2221 scanner has be en integrated with a scale, please refer to the Scale Addendum for detailed instructions on the appropr iate cable connections, communication specificat[...]

2 I NTRODUCTION B ASE K IT C OMPONENTS B AS E K IT C OMPONENT S Part # Description M S 222 x -105N z Stratos S ™ Series Scanner 1 Scanner Only, Scale Ready – Comp act x 2 Scanner Only – Sub-Compact D Diamonex Horizontal Win dow z S Sapp hire Horizontal Window 00-02407 MetroSelect ® Confi guration Guide 00-02034 MS2 xxx Stratos Series Confi g[...]

3 I NTRODUCTION O PTIONAL A CCESSORIES O PTIONAL A CCESSORIES Part # Description AC to DC Power Transformer - Regulated Output: +5.2V @ 2A +12V @ 1A 46-00226 120V United States and Canada 46-00227 220V – 240V Continental Europea n 46-00228 220V – 240V United Kingdom 46-00229 220V – 240V China 46-00230 220V – 240V Australia R EPLACEMENT P AR[...]

4 I NTRODUCTION G ENERAL P RECAUTIONS The following are some gener al precautions to remember when handling the Stratos S . D O N OT T URN the unit upside do wn with the platter in place. D O N OT P RESS on the window in the platter or the vertical window frame. P LATTER R EMO VAL No hardware or tools are requ ired to remove the platter (see Figure[...]

5 I NTRODUCTION MS2221 / MS2222 S CANNER D ESIGN S PECIFICATIONS Design Specifications Operational Light Source: VLD 650 nm Peak Laser Power: <1.5 mW Maximum IR LED Outp ut: 50 μ W per IEC 60825-1 measure ment procedure Horizontal Depth of Field: 0 mm - 152 mm (0”- 6”) for 0.33 m m (13 mil) Bar Code Vertical Depth of Field: 0 mm - 216 mm (0[...]

6 B ASE M ODEL C HARACTERISTICS MS2221 Scanner Components Figure 5. MS2221 Components Components I TEM N O . D ESCRIPTION OF I TEM 1 Volume/Tone Multi-Function Button (see page 36) 2 Blue and White LED Indicators (see page 30) 3 Speaker 4 Finger Recesses for Lifting 5 High Impact Window Frame / Vertical Window (Laser Aperture) 6 Replaceable Stainle[...]

7 B ASE M ODEL C HARACTERISTICS MS2221 Scanner Dimensions Figure 6. MS2221 Dimensions Connector Panel Figure 7. MS2221 Connector Pan el Scale ready MS2221 mod els supply additional con nectors for scale and display communi cation cabling. The use of these connections is depe ndent on the specific manufacturer of the scale being integrated. Please r[...]

8 B ASE M ODEL C HARACTERISTICS MS2221 Scanner Caution and Serial Number Labels Figure 8. MS2221 Label Locations (Top) a nd Examples (Bottom) Caution: To maintain compliance with applicable standards, all circuits connected to the scanner must meet the requirements for SELV (S afety E xtra L ow V oltage) according to EN/IEC 60950-1. To maintain com[...]

9 B ASE M ODEL C HARACTERISTICS MS2222 Scanner Components Figure 9. MS2222 Components Components I TEM N O . D ESCRIPTION OF I TEM IN F I GURE 15 1 Volume/Tone Multi-Function Button (see page 36) 2 Blue and White LED Indicators (see page 30) 3 Speaker (see page 30) 4 Finger Recesses for Lifting (Located Under Platter) 5 High Impact Window Frame / V[...]

10 B ASE M ODEL C HARACTERISTICS MS2222 Scanner Dimensions Figure 10. MS2222 Dimensions Connector Panel Figure 11. MS2222 Connectors Specifications are subjec t to change without notice.[...]

11 B ASE M ODEL C HARACTERISTICS MS2222 Scanner Caution and Serial Number Labels Figure 12. MS2222 Label Locations (Top) and Exa mples (Bottom) Caution: To maintain compliance with applicable standards, all circuits connected to the scanner must meet the requirements for SELV (S afety E xtra L ow V oltage) according to EN/IEC 60950-1. To maintain c[...]

12 I NSTALLATION Q UICK I NSTALLATION O UT LINE The following is a quick previ ew of the steps required for 1 st time installations. Each item is discussed in detail later in th is section. • Determine clearance, ventilation and service access requirements. • Determine checkout counter layout taking int o account package flow, cable routing and[...]

13 I NSTALLATION U NPACKING THE U NIT 1. Make sure the shipping box is top-side up before opening. 2. Remove the accessories box and che ck the box’s content for the follo wing items. • Product Manuals • Power Supply • Communication Cables 3. Lift the scanner out of t he shipping box by grippi ng the bottom of the unit on both sides. Import[...]

14 I NSTALLATION I NSTALLING THE U NIT IN THE C OUNTER MS2221 Mounting Diagram Figure 17. MS2221 Mounting Diagra m Specifications are subjec t to change without notice.[...]

15 I NSTALLATION I NSTALLING THE U NIT IN THE C OUNTER MS2222 Mounting Diagram Figure 18. MS2222 Mounting Diagra m Specifications are subjec t to change without notice.[...]

16 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) RS232 The following steps describe ho w to properly install the cables for an RS232 Stratos S application. T he scanner must then be configured to match the host’s RS232 parameters. Cable installation alone does not guarantee that the Stratos S wil l communicate properly with the hos[...]

17 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) RS232 xx** Specifies international connection. See the Base Kit Components and Optional Accessories section of this guide for a complete listing. See power source caution statement on pages 8 or 11 of this manual. Figure 19. RS232 Interface Cable Installation Schematic[...]

18 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) F ULL S PEED USB The following steps describe ho w to properly install the cables for a Full Speed USB Stratos S applicatio n. The scanner must then be configured to match the host’s USB param eters. Cable installation alone does not guarantee that the Stratos S will communicate prop[...]

19 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) F ULL S PEED USB Step 8 is for USB Serial Emulation Mo de or Keyboard Emulation Mo de only. 8. Configure the Stratos S for USB Serial Emulation Mode or USB Keyboa rd Emulation Mode by scanning the appropriate configuration bar codes i n the USB section of the MetroSelect Configuration [...]

20 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) IBM 46 XX The following steps describe ho w to properly install the cables for an IBM 46xx Stratos S application. T he scanner must then be configured to match the host’s IBM 46xx p arameters. Cable installation alone does not guarantee that the Stratos S will communicate properly wi[...]

21 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) IBM 46 XX xx** Specifies international connection. See the Base Kit Components and Optional Accessories section of this guide for a complete listing. See power source caution statement on pages 8 or 11 of this manual. Figure 21. IBM Cable Installation Schematic[...]

22 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) OCIA The following steps describe ho w to properly install the cables for an OCIA Stratos S application. The scanner must then be configured to match the host’s OCIA par ameters. Cable in stallation alone does not guarantee that the Stratos S will communicate properly with the host s[...]

23 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) OCIA xx** Specifies international connection. See the Base Kit Components and Optional Accessories section of this guide for a complete listing. See power source caution statement on pages 8 or 11 of this manual. Figure 22. OCIA Cable Installation Schematic[...]

24 I NSTALLATION C ABLE I NSTALLATION (S ECONDARY M ETROLOGIC S CANNER ) The following steps describe ho w to properly install the cables bet ween a secondary Metrologic scanner and the Stratos S . The Stratos S and the secondary scanner must then be configured to communicate properly. Cable installati on alone does not guarantee that the Stratos S[...]

25 I NSTALLATION C ABLE I NSTALLATION (S ECONDARY M ETROLOGIC S CANNER ) † See Aux power notes on page 24 See power source caution statement on pages 8 or 11 of this manual. Figure 23. Secondary Scanner Cable Installation Schematic[...]

26 I NSTALLATION EAS D EACTIVATION SW1 and SW2 are the switch banks insid e the Checkpoint device t hat set the deactivation range. T he following is a list of Checkpoint recommended s witch bank settings. Base Model Checkpoint Recommended S witch Bank Settings MS2221 SW1 & SW2 switches 1 and 6 set to ON MS2222 SW1 & SW2 switches 1 and 6 se[...]

27 S CANNER O PERATION S CAN Z ONE Figure 26. Checker-Side (13 mil) Figure 27. Horizontal Left/Right (13 mil) Specifications are subjec t to change without notice.[...]

28 S CANNER O PERATION S CAN Z ONE Figure 28. Horizontal Direct (13 mil) Figure 29. Vertical Direct (13 mil) Specifications are subjec t to change without notice.[...]

29 S CANNER O PERATION IR A CTIVATION A REA (IR LED O UTPUT ) The Stratos S ’s default po wer save mode † is Dual Action Power Save Mode #2 (see page 35) . This power save mode † turns the laser OFF after a configured p e riod of non-use then turns the motor O FF after thirty-minute intervals. Any movement detected by the IR in the activation[...]

30 Figure 31. LEDs S CANNER O PERATION I NDICATOR D ESCRIPTIONS Audible When in operation the Stratos S provides audible feedback that indicates the status of the unit and the current scan. Eight settings are available for the tone of the beep (normal, 6 alternate tones and no ton e) plus three volume settings. To change the tone or volume, refer t[...]

31 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Visual Steady Blue When all lasers are active, the blue LED is il luminated. The bl ue LED will remain illuminated until al l lasers are deactivated . Steady Blue and Single White Flash When the scanner successfully reads a bar c ode, the white LED will flash and the scann er will beep once. If the wh[...]

32 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Diagnostic Indicat or Display There is a two-digit error code displ ay located under horizonta l output window near the Metrologic lo go on the platter (see figure below). Figure 32. Error Code Display (O ptional Product Roll Bar Shown) The following is a list of possible err or codes and their meanin[...]

33 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Diagnostic Indicat or Display E RROR C ODE D ESCRIPTION 11 SWITCH ERROR – The switch used for vol ume selection or sleep mode is detected in error (al ways closed). The condition is self-correcting if possible. If the error persists, return the unit fo r repair at an authorized s ervice center. The [...]

34 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Diagnostic Indicat or Display E RROR C ODE D ESCRIPTION 29 LASER #3 (LEFT HORIZONTAL) UNDERCURRENT WARNING – The laser in the left vertical scanning subsystem is drawing too little current. The laser is pro bab ly not on. This could be the result of a loss of the required set point in memory. Have t[...]

35 S CANNER O PERATION P OWER S AVE M ODES The Stratos S has five configurable po wer save modes. Refer to the MetroSelect Configuration Guide for additional information on Power Save Modes. 1. Blink Power Save Mode: Blinks the laser OFF & ON after a configured perio d of non-use. When the scanner recogniz es a bar code it will exit the Blink m[...]

36 S CANNER O PERATION B EEPER O PTIONS AND B UTTON F UNCTIONS Changing the Beeper To ne Beeper tones may be configured incrementa l ly using the following bar code. The ne w tone will be heard followed by a short pause. Two more new tones will be he ard signifying the new setting has b een stored in memory. The silent (no beep) tone is also select[...]

37 S CANNER O PERATION S TAR TUP When the scanner first receives po wer the white LED will flash, the bl ue LED will turn on and the scanner will beep once ( the white LED will remain on for the duratio n of the beep ). The scanner is now ready to scan. P OWER -U P T EST M ODE When a Stratos S scanner is first powered up, it cycles through a number[...]

38 M AINTENANCE H ORIZONTAL S CAN W INDOW R EPLACEMENT After the replacement platter has been install ed, remove all protective film from the new platter’s windo w. The unit will not fu nction properly if the protective film is not re moved. Figure 37. Platter/Horizontal Scan Window Replacement * See replace ment parts on page 3. † If the platt[...]

39 M AINTENANCE V ERTICAL S CAN W INDOW R EPLACE MENT ( MLPN 46-00232) After the replacement vertical window has been insta lle d, remove all protective film from the window. The unit will not fu nction properly if the protective film is not re moved. Figure 38. Vertical Scan Window Replacement D AILY M AINTENANCE Smudges and dirt can interfere wit[...]

40 T ROUBLESHOOTING The following guide is for reference purp oses only. Contac t a Metrologic representative at 1-800-ID-MET RO or 1-800-436- 3876 to preserve the limited warranty terms . Symptom Possible Cause(s) Solution All Interfaces No LEDs, beep or motor spin. No power is being supplied to the scanner. Check the transformer, outlet and the p[...]

41 T ROUBLESHOOTING Symptom Possible Cause(s) Solution All Interfaces The print quality of the bar code is suspect. Check the character length lock. Scanner beeps at some bar codes and NOT form others of the same bar code symbology. The aspect ratio of the bar code is out of tolerance. The type of printer and/or the printer settings could be the pr[...]

42 T ROUBLESHOOTING Symptom Possible Cause(s) Solution RS232 Only The host is receiving data but the data does not look correct. The scanner and host may not be configured for the same interface. Check that the scanner and t he host are configured for the same interface. Characters are being dropped. The intercharacter delay needs to be added to th[...]

43 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS Many functions of the scanner can be "config ured" - that is, enabl ed or disabled. The scanner is shippe d from the factory pre- configured to a set of default conditions. The default p arameter of the scanner has an asterisk ( * ) in the charts on the following pages. If an asterisk is no[...]

44 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB RSS Expanded Enable 9 9 9 9 Expanded ID “]e0” * 9 9 9 9 RSS Limited Enable 9 9 9 9 RSS Limited ID “]e0” * 9 9 9 9 RSS Limited App ID “01” * 9 9 9 9 RSS Limited Check Digit * 9 9 9 9 DTS/SIEMENS 9 DTS/NIXDORF * 9 NCR F 9 NCR S 9 Beeper Tone Norm[...]

45 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB Dual Action Power Save Mode #2 * 9 9 9 9 Same Symbol Rescan Timeout: 500 msecs Configurable in 50 msec steps (MAX 6.35 seconds) * 9 9 9 9 Intercharacter Delay Configurable in 1 msec steps (MAX 255 msecs) 1 msecs 10 msecs in KBW 9 9 9 Number of Scan Buffers[...]

46 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB EAN 128 Enable 9 9 9 9 Enable French Pharma 9 9 9 9 Enable Matrix 2 of 5 Check Digit 9 9 9 9 Enable Hong Kong 2 of 5 9 9 9 9 Enable Alpha Telepen 9 9 9 9 Telepen Convert Lead ‘^L’ to ‘E’ 9 9 9 9 Enable Code 11 Check Digit 9 9 9 9 Parity Space 9 Bau[...]

47 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB STX Prefix 9 9 TAB Prefix 9 9 Metrologic Prefix 9 9 UPC Prefix 9 9 ETX Suffix 9 9 TAB Suffix 9 9 Carriage Return Suffix * 9 9 Line Feed Suffix * 9 9 UPC Suffix 9 9 Transmit LRC 9 9 Start LRC on 1 st Byte 9 9 Start LRC on 2 nd Byte 9 9 ‘c’ Prefix for UP[...]

48 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB Five Digit Redundancy 9 9 9 9 Enable Coupon Code 128 9 9 9 9 Transmit Coupon ‘]C1’ * 9 9 9 9 Group Separator * 9 9 9 9 Coupon Code Can Begin with ’4’ 9 9 9 9 Enable EAN-99 Coupon Code 9 9 9 9 Bookland Supplements 9 9 9 9 French 378/379 Supplements [...]

49 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS Default settings for “ Aux ” interface The secondary scanner and t he Stratos S series always communicat es via RS232. Data is relayed to the host via various primary interfaces P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB Aux Baud Rate 38400 9 9 9 9 Aux Parity none 9 9 9 9 Aux Data Bits 8 9 9 9 [...]

50 S CANNER AND C ABLE T ERMINATIONS S CANNER P INOUT C ONNECTIONS The Stratos S scanner terminates to 10-pin modular jacks located on the bottom of the unit. The serial number label indicates the model number and inte rface of the scann er. EAS Auxiliary RS232 In Pin Function Pin Function 1 EAS In 1 Ground 2 EAS Out 2 RS232 Receive Input 3 RS232 T[...]

51 S CANNER AND C ABLE T ERMINATIONS S CALE R EADY MS2221 M ODELS – A DDITIONAL P INOUT C ONNECTIONS There are four additional 10-pi n modular jacks lo cated on the bottom of the of the MS2221 Stratos S models that may be used for an integrated scale applicat ion and the use of a remote display. Please keep in mind that every a pplication is uniq[...]

52 S CANNER AND C ABLE T ERMINATIONS C ABLE C ONNECTOR C ONFIGURATIONS The following cables are examples of some of the standard cables that may be shipped with the Stratos S scanner. Please keep in mind that every a pplication is unique and th e cables received with the Stratos S may be custom cabl es that are not shown below. RS232 Interface Cabl[...]

53 S CANNER AND C ABLE T ERMINATIONS C ABLE C ONNECTOR C ONFIGURATIONS Aux Port Configuration Cabl e * , MLPN 57-57008 x -N-3 Pin Function ** 1 No Co nnect 2 Output from Scanner 3 Input to Scanner 4 No Co nnect 5 Ground 6-9 No Connect 9-Pin D-Type Connector RS232 LSO/AUX Cable, MLPN 57-57099 x -3 Pin Function † 1 Signal Ground 2 RS232 from Aux / [...]

54 R EGULATORY C OMPLIAN CE S AFETY ITE Equipment IEC 60950-1; EN 60950-1 Laser Laser Class 1: IEC 60825-1:1993+ A1+A2, E N: 60825-1:1994+A1+A2 Caution Use of controls or adjustments or performa nce of procedures other than those specif i ed herein may result in hazard ous laser light exposure. Under no circumstances shou ld the customer attempt to[...]

55 R EGULATORY C OMPLIAN CE EMC Emissions: FCC Part 15, ICES-003, CISPR 22, EN 55022 Immunity: CISPR 24, EN 55024 Class A Devices The following is applicable wh e n the scanner cable is g reater in length than 3 meters (9 .8 feet) when fully extended: Les instructions ci-dessous s’ap pliquent aux cables de sca nner dép assant 3 métres (9.8 pied[...]

56 R EGULATORY C OMPLIAN CE EMC Class B Devices The following is applicable w hen the scanner cable is less than 3 meters (9.8 feet) in length when fully extended: Les instructions ci-dessous s’ap pliquent aux cables de scan ner ne dépassant pas 3 métres (9.8 pieds) de long en extension maximale: Folgendes trifft zu, wenn das Scanne rkabel kür[...]

57 L IMITED W ARRANTY The MS2200 Stratos S ™ Series scann ers are manufactured by Metrologic at its Black wood, New Jersey, U.S.A. facility. The MS2200 Stratos S Series scanners have a t wo (2) year limited warranty from the date of manufacture. Metrologic warrants and represents that all MS220 0 Stratos S Series scanners are free of all defects [...]

58 P ATENTS Patent Information This METROLOGIC product may be covered by, but not limi ted to, one or more of the following U.S. Patents: U.S. Patent No.; 5,343,027; 5,627,359; 5,686,717; 5,789,731; 5, 828,049; 6,029,8 94; 6, 209,789; 6,299,065; 6, 345,505; 6,422,467; 6,481,625; 6,494,377; 6,814,292; 6,83 0,190; 6,874, 690; 6,918,540; 6,951,304; No[...]

59 I NDEX A AC ...................................................................... see power application ................................................................. 32, 42 audible........................................................... see indicat ors AUX ....................................................................... 6, 42, 50 [...]

60 I NDEX S safety......................................................................... 55, 56 Scale ............................................................................... 51 scan patte rn ......................................................................5 scan spee d ................................................................[...]

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December 2006 Printed in the USA 00 - 02268 B[...]