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METR OLOG IC INS TRUM EN TS, INC. MS9500 Voyager ® Series Single-Line Hand-Held Laser Scan ner Installation and User’s Guide[...]
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ii L OCATION S C ORPORATE H EADQUARTERS N ORTH A MERIC A E UROPEAN , M IDDLE E AST & A FRICAN H EADQUARTERS USA, N EW J ERSEY G ERM ANY , M UNICH Metrol ogic Instrum ents, Inc. Metrol ogic Instrum ents GmbH Tel: 1- 800-ID -METR O Fa x: 856 -228-66 73 Tel: 49 -89-890 19-0 Fa x: 49-8 9-8901 9-200 Email: i nfo@metr ologic.com Email: i nfo@euro pe.[...]
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iii T ABLE OF C ONTENTS Introduction........................................................................................................... 1 Scanner and Ac cessories..................................................................................... 2 Operation T est.............................................................................[...]
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iv T ABLE OF C ONTENTS IR Activation ....................................................................................................... 25 Application s and Protocols ................................................................................. 26 Troublesh ooti ng Guide .....................................................................[...]
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1 I NTRODUCTION The Voyager ® M S9500 Series s ingle-lin e hand-held scanners i nclude both the MS9520 and M S9540. The Voyager CG ® MS9540 featur es Metrolog ic’s patented C odeGate ® technology . CodeGate i s an intuit ive scann ing syste m that is idea l for all scanning ap plication s, includi ng menu-scann ing, point-o f-sale, doc ument p[...]
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2 S CANNER AND A CCESSORIES B AS I C K IT Part # Description MS9500 Voyager Series S canner 00-02544 MetroSelect Si ngle-Line C onfiguratio n Guide * 00-02410 MS9500 Voy ager Series Si ngle-Line Han d Held Laser Scanner Insta llation and U ser’s Gui de * * Avai lable on the Metrologic w ebsite - www.metrologic. com O PTIONA L A CCESSOR IES Part #[...]
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3 S CANNER AND A CCESSORIES O PTIONA L A CCESSOR IES Part # Description 53-53213 USB Pow er/Communication Cable, 3 m (10’) coi led cord, lo ng strain re lief, gray 53-53214 USB Power/C ommunication C able, 5 m (10’) coi led cord, lo ng strain re lief, gray Not for use with Low Speed USB scanners. Use with Full Speed USB scanners only. MX009-2* [...]
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4 O PERATIONAL T EST 1. Connect th e 10-pin RJ45 male connector in to the jac k on the Voyager or Voya gerCG. You will hear a ‘click’ w hen the connect ion is made. 2. Connect th e L-shaped plug of the pow er supply into th e power jack on the Pow erLink cable. 3. Connect th e power supply into an AC outlet. Make sure the AC input requ irements[...]
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5 I NSTALLING THE S CANNER TO THE H OST S YSTEM MS9520- 00/9/11/ 14/41 AN D M S9540-00/9 /11/14/ 41 1. Turn off the ho st system . 2. Connect th e 10-pin RJ45 male connector in to the jac k on the Voyager or Voy agerCG. You w ill hear a ‘clic k’ when t he connection is made. If the scann er is receivin g power from th e host sy stem, skip to st[...]
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6 I NSTALLING THE S CANNER TO THE H OST S YSTEM K EYBOA RD W EDGE MS9520-47 AN D M S9540- 47 1. Turn off the PC. 2. Connect th e 10-pin RJ45 male connector in to the jac k on the Voyager or the Voy agerCG. You will hear a ‘click’ w hen the connect ion is made. 3. Connect th e L-shaped plug of the power supp ly into the power jack on the Pow erL[...]
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7 I NSTALLING THE S CANNER T O T HE H OST S YS TEM S TA ND A LON E K EYBOA RD 1. Turn off the ho st system . 2. Connect th e 10-pin RJ45 male connector in to the jac k on the Voyager or Voy agerCG. You w ill hear a ‘clic k’ when t he connection is made. If the scann er is receivin g power from th e host sy stem, skip to ste p #5. 3. Connect th [...]
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8 Figure 7. I NSTALLING THE S CANNER T O T HE H OST S YS TEM I NTEGR AT ED USB: F ULL S PEED MS9520- 40 AND MS9540-40 L OW S PEED POS MS9520- 39 AN D M S9540-39 L OW S PEED HID MS9520-38 AND M S9540-38 1. Turn off the ho st system . 2. Connect th e 10-pin RJ45 male connector of the USB cab le into the jack on the V oyager or Voy agerCG. You w ill h[...]
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9 T HE P OW ER L INK C ABLE D ISCONNECTING THE P OW E R L INK C AB L E Before removin g the cable from the scanner, M etrologic recommend s that the power on the host system is off and t he pow er supply has bee n disconnect ed from the Pow erLink cabl e. Figure 8. 1. Locate the s mall ‘pin- hole’ on the top of the u nit near the b ottom of the[...]
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10 T HE MS9540 V OYAGER CG ® S ERIES H OW TO U SE C ODE G ATE AN D TH E M AN U AL A CTIVAT ION M ODE C ODE G ATE ® M ANUAL A CTIVA TION M ODE * * This feature is not a default setting. Refer t o the MetroS elect Confi guration Guide for instructions on enabl ing the Manual Activation Mode. Figure 10a. Figure 10b. T HREE M ODES OF O PER ATION Auto[...]
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11 S TAND K ITS Free Standing Kits #46-46128 Contains : a. Stand ( MLPN 36-00454) ................................ Qty 1 b. Apron ( MLPN 50-50440 ) ............................... Qty 1 c. Screw , M3 x 6 mm ( MLPN 18-18670 )............ Qty 2 d. W asher, #5 x .5 OD ( MLPN 18-18671) .......... Qty 2 e. Stand Anc hor ( MLPN 50-50449) ................[...]
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12 A SSEMBLING T HE S TAND There are tw o options for as sembling t he stand. T he first optio n is a self- supporting s tand that ca n be moved freely abo ut on the co untertop. The second option is u sed if the st and will be bolted or hard-m ounted to t he counterto p. Stand Option 1: Self-Supported Stand Kit #46-46128 Step 1 Slide the apron ( M[...]
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13 A SSEMBLING T HE S TAND Stand Option 2: Hard-Mount Kit s #46-46128, #4 6-46351 an d MS951 Stand Re placements Step 3 Screw the st and anchor ( MLPN 50-50449 ) onto the b ase assembly until it sits flush . Step 4 Remove th e logo plate on the stand by gently usin g an ex acto knife to relea se the plate hoo k. Step 5 Position t he stand over t he[...]
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14 A SSEMBLING T HE S TAND Wall Mount, Opti on 1: For Kit #46-4643 3 or #46-4650 8 Step 1 Drill tw o #39 pilot hole s 3.00” apart. Step 2 Attach the Wall Mount H anger to the w all with the tw o #8 wood screw s provided. Wall Mount, Opti on 2: Kit #46-46508 Step 1 Attach the W a ll Mount Base to the W all Mount H anger with the tw o 4.8 x 13 mm s[...]
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15 S CANNER P ARTS Figure 29. MS9500 To p View MS9500 Side Vie w Yellow LED * CodeGate Button * Out p ut W indow Cable Connecti on Red LED** Green LED** * This feat ure is not avai lable on the MS 9520. ** In some cu stom units the stand ard green LED has been replaced w ith a blue LED and the re d LED has bee n replaced with a w hite LED.[...]
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16 A UDIBLE I NDICATORS W hen th e Vo yage r is in operation, it provides aud ible feedba ck. These sounds indicate the status of t he scanner . Eig ht settings are available for the tone o f the beep (normal, 6 alternate t ones and no tone). To ch ange the beep er tone, refer to the MetroSel ect Single-L ine Config uration Guide or MetroSet2’ s [...]
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17 V ISUAL I NDICATORS The MS9540 ha s three LED indicators (green, red and y ellow) locate d on the head of the s canner. The M S9520 has two LED indi cators (green * and r ed * ) located on th e head of th e scanner. When the scann er is on, the fl ashing or stationary a ctivity of the LEDs indicat es the status of th e current scan a nd the scan[...]
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18 F AILURE M ODES Flashing Green* an d one Razzberry Tone This ind icates the sc anner has ex perienced a laser sub- system fai lure. Return th e unit for repa ir to an auth orized service center. Flashing Red* and G reen* with Two Raz zberry Tones This ind icates the sc anner has ex perienced a scannin g mechanis m failure. Retur n the unit for r[...]
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19 P ROGRA MMI NG M ODES The MS 9500 Voyager ha s 3 modes o f programmi ng. ¾ Bar Codes Voyager or Voy ager CG can be configured by scanning the bar code s located in t he MetroSele ct ® Single-Lin e Configur ation Guide ( MLP N 00- 02544). Pl ease refer to thi s guide for i nstruction s. This manua l can be downloaded for FREE from M etrologic?[...]
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20 P ROGRA MMI NG M ODES 4. During programm ing, the motor a nd laser turn off. YOU CANNOT SCAN A BAR CODE W HILE IN SERIAL PROGRAM MODE. 5. There is a 20 second window betw een comma nds. If a 20 second timeo ut occurs, the scanner w ill send a [nak] and you must start over. 6. To enter seria l program mo de, send th e following command [stx]99999[...]
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21 P ROGRA MMI NG M ODES EXAMPLE #3: The follow ing ex ample shows the events that occur when a n invalid bar code is sent. T his sample will load th e factory de fault setti ngs and the n set the baud rate t o 19200. HO ST SCANN ER FEATURE COMMAND ASCII R EPRES ENTATION RESPONSE Enter Progr am Mode [stx]999999[e tx] 02h 39h 39h 39h 39h 39h 39h 03h[...]
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22 U PGRADING THE F LASH ROM F IRMWARE The MetroSet2 pr ogram is a functional co mponent of M etrologic’s new line of Flash- based scanners. This progra m allows th e user of a M etrologic sca nner to quickly up grade to a new or custom ver sion of softw are. It req uires the use o f a personal co mputer runnin g under W indow s 95 or greater and[...]
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23 L ABELS Each scanner has a label on the back of th e unit. Thi s label has the model number, date o f manufact ure, serial n umber, CE and caution infor mation. The follow ing is an ex ample of t his label: M AINTENANCE Smudges and dirt can int erfere w ith the proper s canning of a bar code. Therefore, t he output w indow w ill need occasiona l[...]
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24 D EPTH OF F IELD Minimu m Bar Code Element Widt h ABCDE F GH J K mm .13 .1 5 - - .19 - .2 5 .33 .53 - mils 5.2 5.7 - - 7. 5 - 10 13 21 - Figure 31.[...]
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25 IR A CTIVATION Figure 32.[...]
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26 A PPLICATIONS AND P ROTOCOLS The mode l number on each scanner includes t he scanner number and f actory default com municatio ns protocol . Scanner Version Identifier Communication Protocol(s) 00 Laser Emulati on and RS232 Transmit/Receive 9 OCIA and RS232 Transmit/Rec eive 11 IBM 468X/469X, RS232 - TXD, RXD, RTS, CTS 14 RS232 - TXD, RXD, RTS, [...]
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27 T ROUBLE SHOOTIN G G UIDE The follow ing guide i s for reference pur poses only . Contact a M etrologic representativ e at 1-800-ID-M etro or 1- 800-43 6-3876 to pre serve the limit ed warranty terms. Sy mptoms Possible Causes Solution All Interfaces No power is b eing supplied to the unit. Check the transformer, t he outlet and pow er strip. Ma[...]
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28 T ROUBLE SHOOTIN G G UIDE Sy mptoms Possible Causes Solution The unit pow ers up, but does not scan an d/or beep. The bar co de being scanned does not satisfy the programmed cr iteria for character l ength lock or min imum length. Verify that the bar code being scanned fal ls into the programmed cr iteria. The scanner defaults to a minimum of 3 [...]
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29 T ROUBLE SHOOTIN G G UIDE Sy mptoms Possible Causes Solution The unit scans but the data i s not correct. The unit’s configura tion is not correct. Make sure th at the proper PC ty pe AT, PS2 or XT is se lected. Veri fy the correct c ountry code and data format is se lected. Adju st the inter-chara cter delay symptom. The unit is transmitting [...]
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30 RS232 D EMO NSTRATION P ROGRAM If an RS232 scanner is not commu nicating w ith your IBM comp atible PC, key in the follow ing BASIC program to te st that the com munication port and scanner ar e working. This progr am is for d emonstratio n purposes only. It i s only intende d to prove th at cabling is correct, the COM port is working, and the s[...]
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31 D ESIGN S PECIFICATIONS MS9500 Se ries Specifi cations O PERA TIONA L Light Sour ce Visible Laser Diod e 650 nm Laser Pow er: Less than 1 m W ( peak) Depth of Sca n Field: 0 mm - 203 mm (0" - 8 ") for 0.330 mm (13 mil) bar co de @ default s etting Scan Speed: 72 scan lines per second Scan Pattern: Single scan lin e Minimum Bar W idth: [...]
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32 D ESIGN S PECIFICATIONS MS9500 Se ries Specifi cations M ECHA NICAL Length: 198 mm (7.8”) Width: Handle - 45 mm (1.8”), Head - 78 mm (3.1”) Depth: 40 mm (1.6”) Weight: 149 g (5.25 oz) E LECTRIC A L Input Volta ge: 5VDC ± 0.25V Power: Operating = 0.825 W , St andby = 0.6 00 W Current: Operating = 1 65 mA @ 5VDC, Standby = 120 mA @ 5VDC D[...]
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33 D EFAULT S ETTINGS Many functions of the scanner ca n be “config ured” or enabl ed/disable d. The scanner is shipped fro m the factory configur e d to a set of defa ult condit ions. All default param eters of the scanner hav e an asterisk ( * ) marked i n the default column. If an asterisk is not in t he default column the n the default sett[...]
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34 D EFAULT S ETTINGS Parameter Default OC IA RS232 Light Pen IBM 46xx KB W USB Laser Emulation Mod 43 C heck on Cod e 39 9 9 9 9 9 9 9 MSI-Ple ssy 10/ 10 Check Digit 9 9 9 9 9 9 9 MSI-Ple ss y Mod 10 Check Digit * 9 9 9 9 9 9 9 Paraf Suppor t ITF 9 9 9 9 9 9 9 ITF S ymbol Le ngths Variable 9 9 9 9 9 9 9 Minimum Symbol Leng th 3 9 9 9 9 9 9 9 Symbo[...]
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35 D EFAULT S ETTINGS Parameter Default OC IA RS232 Light Pen IBM 46xx KB W USB Laser Emulation Same s ymbol re scan tim eout: 750 msecs 9 9 9 9 9 9 9 Same s ymbol re scan tim eout: 875 msecs * 9 9 9 9 9 9 9 Same s ymbol re scan tim eout: 1000 ms ecs 9 9 9 9 9 9 9 No Same symbol timeou t 9 9 9 9 9 9 9 Infinite Same symbol tim eout 9 9 9 9 9 9 9 Int[...]
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36 D EFAULT S ETTINGS Parameter Default OC IA RS232 Light Pen IBM 46xx KB W USB Laser Emulation Tran smit S anyo ID Charact ers 9 9 Nixdorf ID 9 9 LRC En abled 9 9 UPC Prefix 9 9 UPC Suffix 9 9 Carriag e Retu rn * 9 9 Line F eed-Dis abled by default i n KBW * 9 9 Tab Pr efix 9 9 Tab Suf fix 9 9 “DE” Dis able C omma nd 9 “FL” Las er 9 Enable[...]
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37 D EFAULT S ETTINGS Parameter Default OC IA RS232 Light Pen IBM 46xx KB W USB Laser Emulation 100 ms ec to Fi nd Sup pleme nt Program mabl e in 10 0 msec steps (max 800 m sec) * 9 9 9 9 9 9 9 Coupon Code 128 9 9 as code 39 9 9 9 as code 39 † Program mabl e Co de Lengths 7 av ail 9 9 9 9 9 9 9 † Code S elects with program mable C ode Length L [...]
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38 1 10 S CANNER AND C ABLE T ERMINATIO NS Scanner Pinout Connectio ns MS9520/40- 41 RS232C and Li ght Pen Emulati on Pin Function 1 Ground 2 RS232 Trans mit Output 3 RS232 Receive In put 4 RTS Output 5 CTS Input 6 DTR Input/LT PN Source 7 Reserved 8 LTPN Data 9+ 5 V D C The MS 9520 and MS 9540 scanner inter faces t erminate to a 10-pin modular jac[...]
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39 1 10 S CANNER AND C ABLE T ERMINATIO NS MS9520/40- 9 OCIA Pin Function 1 Ground 2 RS232 Trans mit Output 3 RS232 Receive In put 4 RDATA 5 RDATA Return 6 Clock In 7C l o c k O u t 8 Clock in R eturn/Clock out Rtrn 9+ 5 V D C 10 Shield Ground MS9520/40- 00 Laser Emu lation Pin Function 1 Ground 2 RS232 Trans mit Output 3 RS232 Receive In put 4 Fli[...]
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40 S CANNER AND C ABLE T ERMINATIO NS Cable Connector Confi gurations (Host End) “Standard” Pow erLink Cable 53-53xxx coiled or 54-54xxx strai ght Pin Function 1 Shield Ground 2 RS232 Trans mit Output 3 RS232 Receive In put 4 DTR Input/Lig ht Pen Source 5 Power/Signal Gr ound 6 Light Pen Dat a (DSR Out for -14 interfa ces) 7 CTS Input 8 RTS Out[...]
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41 S CANNER AND C ABLE T ERMINATIO NS Cable Connector Conf i guration (Host End) Keyboard W edge Pow erLink Cabl e 53-53002 or 54-54002 Pin Function 1 Keyboard Cl ock 2 Keyboard Dat a 3 No Connect 4 Power Gr ound 5+ 5 V o l t s D C Pin Function 1 PC Data 2 No Connect 3 Power Gr ound 4+ 5 V o l t s D C 5 PC Cloc k 6 No Connect Metrologic w ill sup p[...]
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42 L IMITED W ARRANTY The MS9500 series scanners are m anufactured by Metrologic at its Blackwood, New Jersey, USA f acility. The MS9500 series scanners have a five (5) year limit ed warranty from the date of manufacture. Metrologi c warrants and represents that all MS9500 seri es scanners are free of all defect s in material, workmans hip and desi[...]
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43 L ASER AND P RODUCT S AFETY Notice This equ ipment has bee n tested an d found to c omply w ith the limits for a C lass B digital d evice, pursua nt to Part 15 of the FCC rule s. These l imits are d esigned to provide reas onable prote ction again st harmful inter ference in a residentia l installatio n. This equ ipment gener ates, use s and can[...]
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44 L ASER AND P RODUCT S AFETY Caution Caution Use of controls or adjustm ents or performance of procedures other than those specified herein may result i n hazardous laser light exposure. Under no circumst ances should the custom er attempt to service the laser scanner. Never attempt to look at the las er beam, even if the scanner appears to be no[...]
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45 P ATENTS Patent Infor mation This M ETROLOGIC product may be cov ered by on e or more of t he following U S Patents: US Patent No. 4,9 58,984; 5,081 ,342; 5,260, 553; 5,340,9 71; 5,340,97 3; 5,424,525; 5,468,951; 5,484,992; 5,525, 789; 5,5 28,024; 5,591 ,953; 5,616, 908; 5,627,359; 5,661,292; 5,777,315; 5,789, 730; 5,7 89,731; 5,811 ,780; 5,825,[...]
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46 I NDEX A AC Input/Outlet ...................... 5, 6, 7 Accessorie s ................................... 2 Adapter .......................................... 2 Approvals .................................... 23 Audible .................................. 16–18 B Beep ............... 4, 16–18, 20, 21, 22, 27–29, 34 C Cable ......... 2–3, 4?[...]
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47 I NDEX P Parameter.............................. 33–37 Parts ........................................ 2, 15 Pin Assignme nts.................... 38–41 Port ................................................ 6 Power Supply ............ 4–8, 9, 22, 27 PowerLink............................ 4–7, 41 Programming ......... 4, 19, 20, 26, 29 R Raz[...]
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N OTES[...]
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March 20 04 Printed in the U SA 00 - 024 10 E[...]