MGE UPS Systems 40-150kVA manual

Comet 40-150kV A Uninterruptible Power Supply Installation and User Manual fa ult E ME RG E NCY P O W E R O F F ı Í ⁄ UPS SY S T E M S M G E CO M ET Load Prot ec ted % KV A Load 0% Setup A la rm s Inpu ts Lo a d B a t tery Mai n U P S I n p u t KA2 KA1 K3N Q F1 lo a d www .mgeups.com[...]

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Installation and User Manual i 86-160310-00 E00 Comet 40 - 150kV A Installation and User Manual Revision History Comet 40-150kV A UPS Installation and User Manual 86-160310-00 Revision: A00 Initial Release 03/1997 B00 ECN#: 289-91 01/1998 C00 ECN#: 290-30 07/1998 D00 ECN#: 002456 02/2002 E00 ECN#: 004466 08/2005 Copyright © 2005 MGE UPS SYSTEMS, I[...]

Comet 40-150kV A Important Safety Instructions ii 86-160310-00 E00 IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS – This manual contains important instructions for the Comet 40-150kV A that must be followed during operation and maintenance of the equipment. W ARNING Opening enclosures expose hazardous voltages. Always refer service to qu[...]

Installation and User Manual iii 86-160310-00 E00 Certification Standards and Safety of Persons W ARNING HIGH LEAKAGE CURRENT . Earth connection essential before connecting supply . A TTENTION COURANT DE FUITE ELEVE. Raccordement a la terre indispensable avant le raccordement au reseau. W ARNUNG! Hoher Ableitstrom V or Inbetriebnahme Schutzleiterve[...]

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Contents Contents c i 86-160310-00 E00 section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i IMPORT ANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .ii Certification Stan[...]

Comet 40-150kV A Contents c ii 86-160310-00 E00 section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Section 2 Installation (continued) 2.6 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 4 2.6.1 Main AC Input . . . . . . . . . . . . . . . . [...]

Installation and User Manual Figures figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-1: Comet 40-80kV A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2: Comet 100-150kV A . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

Comet 40-150kV A c iv 86-160310-00 E00 CAUTION: Record All Serial Numbers! CAUTION: Record All Serial Numbers! RECORD ALL SERIAL NUMBERS FOR THE COMET UPS AND ACCESSORIES. THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE. KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL NUMBERS IF SERVICE IS REQUIRED! UPS SERIAL NUMB[...]

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Comet 40-150kV A c vi 86-160310-00 E00 Symbol Usage This manual uses five icon symbols with text to convey important information and tips. W ARNING Information provided to protect the user and service personnel against safety hazards and/or possible equipment damage. CAUTION Information provided to protect the user and service personnel against pos[...]

System Description and Specifications 1.0 Scope Provides a general description of the Comet 40-150kV A Uninterruptible Power Systems major components, available options, and system specifications. 1.1 General Description The Comet family consists of compact, high-efficiency Uninterruptible Power Systems which are available in power ratings from 40-[...]

Figure 1-3, and 1-4 show single-line diagrams of a typical UPS system installation. During normal operation, utility power (Main Input) is supplied to the UPS Rectifier where it is converted to DC voltage. The Inverter converts the DC voltage from the Rectifier to three-phase regulated AC voltage, which supplies the critical load. During power fail[...]

Installation and User Manual 1.2 Major Components The following is a description of the cabinets and major components. Refer to Figures 1-5 to 1-8. UPS Cabinet Converts the input AC power to direct current and charges the battery . DC power is converted back to clean AC power by the inverter for the critical load. Section 3 describes the operation [...]

Figure 1-5: Front View of the Comet 40-80kV A. Comet 40-150kV A System Description and Specifications 1 — 4 86-160310-00 E00 A 05 01 02 04 DET AIL BEHIND ITEM 25 (KA1) Input Contactor (K3N) Output Contactor (KA2) Bypass Input Contactor (Optional) (F1, F2, F3) Input Fuses (F4, F5, F6) Output Fuses (SR1) Rotary Switch Rectifier/Static Switch Assemb[...]

Installation and User Manual Figure 1-6: Rear View of the Comet 40-80kV A. System Description and Specifications 1 — 5 86-160310-00 E00 T1 INPUT TRANSFORMER (OPTIONAL) T2 OUTPUT TRANSFORMER (OPTIONAL) TOP ENTRY CONDUIT LANDING TOP ENTRY CHANNEL[...]

Figure 1-7: Front View of the Comet 100-150kV A. Comet 40-150kV A System Description and Specifications 1 — 6 86-160310-00 E00 (KA1) Input Contactor (K3N) Output Contactor (KA2) Bypass Input (F1, F2, F3) Input Fuses (F4, F5, F6) Output Fuses (SR1) Rotary Switch Rectifier Static Switch Inverter Assembly Chopper Assembly Interconnect PCA Ground Bus[...]

Installation and User Manual Figure 1-8: Front View of Communications Components for the Comet 100-150kV A. System Description and Specifications 1 — 7 86-160310-00 E00 COMMUNICA TION PCAs T OP CONDUIT LANDING FOR CABLE AC CESS TO PCA'S BO T TOM C ONDUIT LANDING[...]

1.3 Specifications The Comet 40-150kV A UPS systems are rated for various input and output voltages (see T able 1-1). When different input and/or output voltages are specified, optional transformers provide step up/down functions as required. T able 1-1: Comet 40-150kV A Specifications. INPUT INPUT OUTPUT OUTPUT CURRENT TOT AL NET HEA T VOL T AGE V[...]

Installation and User Manual NOTES: 1. T otal width, weight, and heat loss are for system line-up excluding battery cabinets. 2. Data does not include battery data; refer to the installation drawings supplied with your equipment. Consult the installation drawings provided with your equipment. 1.3.1 AC Input Ratings V oltage 480 V AC, + 12%, -15% Fr[...]

1.3.4 Mechanical Specifications (UPS Cabinet Only) Height 66.70 in/1694 mm Width 32.75 in/832 mm Depth 33.42 in/823 mm W eight at 480 V AC in and 480 V AC out 40/50kV A 65/80kV A 100-150kV A 880 lbs/400 kg 970 lbs/440 kg 1460 lbs/662 kg 1.3.5 Environmental Specifications T emperature Operating: 0° C to 30° C (32° F to 86° F) continuous 15°C(60[...]

Installation and User Manual 1.4 Options and Accessories Options are available for the Comet 40-150kV A UPS’s. Most options must be specified at the time of the original order for factory installation. Some options can be field installed; contact your MGE Sales Representative for further information. Auxiliary Cabinet The auxiliary cabinet may pr[...]

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Installation 2.0 Scope Installation of the Comet 40-150kV A UPS, which include receiving, handling, and storage procedures; prerequisites to installation; installation procedures; and startup procedures. CAUTION Scheduling of the MGE Field Service Engineers typically should be done 7 to 10 days before they are required on-site. If the startup of th[...]

If the equipment is to be stored for more than three months before installation, it should be unpacked and connected to an AC input source to allow the batteries to be recharged. Refer to the installation instructions that follow , and the installation drawings. Figure 2-1: The Comet 100-150kV A on Pallet. 2.3 Storage If the equipment is to be stor[...]

Installation and User Manual 2.4.2 Mechanical The Comet UPS can be mounted on a raised computer room floor , or flush-mounted on a concrete floor . All floors must be level. On a raised floor , conduits can be run below the floor , with cut-outs made in the floor tiles as shown on the installation drawings. Allow at least three feet of clearance in[...]

2.5 Installation Procedures The steps to be followed are: ◗ Placement of the UPS and associated equipment. ◗ Connection of input power , output power , and control cables. Installation of UPS equipment must be handled by skilled technicians and electrician's familiar with the special requirements of high-energy electrical equipment. We str[...]

Installation and User Manual 2.6.4 AC Output The connections to be made are the three phases, and ground cables from the load source to the UPS. The output cables are terminated at the Output T erminal Block (TB2) for 40-80kV A, and the output busbars for 100- 150kV A. Load cables must be run separately from all other cables (power supply or comput[...]

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Operation 3.0 Scope Important information on the Comet 40-150kV A systems’ operation procedure sequences; for normal, on battery , and bypass operation, with descriptions of the control and display indicators. 3.1 Power Flow 3.1.1 Power Flow , For Normal Operation During normal operation the AC input source supplies the Rectifier , which converts[...]

3.1.3 Power Flow , For Bypass Operation Should there be an internal fault in the UPS, the load will automatically be transferred to the "Static Switch". (If bypass AC input is within tolerance). The load is supplied without interruption while the UPS is bypassed (see Figure 3-3). Figure 3-3: Power Flow , For Bypass Operation. 3.2 Graphica[...]

Installation and User Manual Figure 3-4: Comet Front Panel GUI, Controls and Indicators. NOTE For details on the Graphical User Interface (GUI) display , please refer to manual 86-160316-00. Operation 3 —3 86-160310-00 E00 fault EMERGENCY POWER OFF ı Í ⁄ 1 2 3 4 5 6 7 8 9 10 10 11 11 Load Protected % KV A Load 0% Setup Alarms Inputs Load Batt[...]

Graphical User This display provides specific information concerning normal UPS operation as Interface Display well as faults. Emergency Power Off This red Emergency Power Off (EPO) pushbutton is used to stop the unit during an emergency situation only . All power is removed from the load. Load not protected LED This red LED turns on when any of th[...]

Installation and User Manual 3.3 Startup Procedures 3.3.1 Preliminary Checks ◗ Check the settings of the protection devices. ◗ V erify that the battery circuit breaker(s) are in the "OFF" position. ◗ V erify that the Manual Bypass Switch SR1 is set to the “NORMAL” position. ◗ V erify that the fan switch (SR2) is set to the “[...]

3.5 Operating Procedures 3.5.1 Normal Operation ◗ The AC input power is present. ◗ The green "Load Protected" LED is on. The GUI display indicates the operating status of the UPS. ◗ The power drawn by the load is supplied by AC input power via the Rectifier and Inverter modules. The Battery Charger float charges or recharges the bat[...]

Installation and User Manual 3.5.4 Overload When an Inverter temporary overload occurs, the load is transferred to the "Static Switch". Return to normal mode of operation is automatic, following elimination of the overload. The Inverter can handle a continuous overload for a given duration depending on the size of the output current overl[...]

3.6 Emergency Shutdown Using EPO/REPO CAUTION Pressing the “Emergency Power Off” (EPO) or “Remote Emergency Power Off” (REPO) pushbutton disconnects the attached load. The EPO is to be used during emergency situations only , where a hazard to personnel or equipment exists, such as during a fire. DO NOT USE THE EPO TO TURN THE UPS ON OR OFF [...]

Installation and User Manual NOTE The cooling fans will remain operational when the UPS is placed on Maintenance Bypass mode to prevent the optional input/output transformers inside the UPS from overheating. If it is necessary to de-energize the fans, move the fan control switch (SR2) to the “OFF” position. CAUTION In this mode of operation, th[...]

3.9 Shutdown Procedures 3.9.1 Inverter Shutdown ◗ Press and hold the gray "Inverter OFF" pushbutton for 3 seconds. ◗ The green “Load Protected” LED goes off. ◗ The red “Load Not Protected” LED goes on. ◗ The buzzer sounds. ◗ The Inverter stops if the transfer conditions are correct. ◗ The load is transferred and suppli[...]

Maintenance 4.0 Scope Preventive maintenance and battery safety instructions for Comet 40-150kV A UPS, and information about replacement parts, and customer service. 4.1 Battery Safety IMPORT ANT SAFETY INSTRUCTIONS FOR SERVICING BA TTERIES A. Servicing of batteries should be performed or supervised by personnel knowledgeable with batteries and the[...]

4.3 Replacement Parts There are no user serviceable parts inside the Comet UPS. Three levels of replacement parts are available for the Comet. The three levels are designated A, B, and C. The level that you should keep on hand for your installation will vary depending on the type of maintenance planned on site, and the configuration of your UPS sys[...]

MGE W arranty & Proprietary Rights Statement for Three Phase Products (Applicable within the United States, Canada and Mexico) MGE Standard Three Phase W arranty MGE UPS SYSTEMS, INC. (“MGE”) warrants three phase products it manufactures to be free from defects in materials and workmanship for a period of three hundred sixty five (365) days[...]

W arranty and Product Registration Thank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and quality requirements. We are pleased to have you join our increasing family of users. In order to maximize the value you receive from this product, and to ensure that you are kept informed of product or software updates, we r[...]

MGE Customer Care Center - Three Phase Products T echnical Support and Product Services T echnical questions? If you encounter a problem while following the instructions in this manual, or have questions about the operation, repair , or servicing of your equipment, please direct calls to MGE UPS SYSTEMS, INC. Customer Care Center or visit our web s[...]

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Glossary T erm used Definition / Meaning @ At. / And/or . +/- Plus or Minus. ≤ Equal to or less than. # Number . °C Degree Celsius. °F Degree Fahrenheit. Ø Phase angle. Ω Ohm; unit of resistance. ® T rade Mark. 2nd Second. AC or ac Alternating current, also implies root-mean-square (rms). Ambient T emp. T emperature of surrounding air . Amb[...]

C.S.S. Customer Support Service. Current rating The maximum current that a conductor or equipment can carry reliably without damage. dBA Decibel Adjusted. dBrnC Decibel above reference noise. DC or dc Direct current, or voltage. Digital Meter The LCD display on the front panel of inverter system. Earth ground A ground circuit that has contact with [...]

Glossary G — 3 86-160310-00 E00 Module Refers to individual power inverter module. N Neutral. NC Normally closed. NO Normally open. NEC National Electrical Code. NEMA National Electrical Manufacturers Association. NFP A National Fire Protection Association. PF Power factor . PN Part number . On-line mode Inverter output power is the primary energ[...]

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Reorder Form 1660 Scenic A venue Costa Mesa, CA 92626 Use this form to report any errors, omissions, or other problems you have experienced, or to order additional hardcopies of this document. A free copy of this document may be downloaded from the proprietary MGE Rep Web site. Please contact your MGE UPS SYSTEMS, INC. Representative for assistance[...]

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1660 Scenic Avenue, Costa Mesa, California 92626 • (714) 557-1636 www .mgeups.com Contact MGE United States MGE UPS SYSTEMS 1660 Scenic Ave. Costa Mesa, CA 92626 T el: (714) 557-1636 CCC: (800) 438-7373 Fax: (714) 557-9788 email: info@mgeups.com www: mgeups.com Canada MGE UPS SYSTEMS #9, 2789 Thamesgate Drive Mississauga, ON L4T 4E8 T el: (905) 6[...]