Multiquip LS600 manual

OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com SERIES MODEL LS600 CONCRETE PUMP (DEUTZ BF4L914 DIESEL ENGINE) Re vision #4 (09/15/11)[...]

P A GE 2 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) Proposition 65 W arning Diesel engine exhaust and some of LS600 PUMP — PROPOSITION 65 W ARNING[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 3 NO TES[...]

P A GE 4 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP —T ABLE OF CONTENTS Specification and par t number are subject to change without notice . MA YCO LS600 CONCRETE PUMP Proposition 65 W ar ning ........................................... 2 T able of Contents ..........................................[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 5 www .multiquip .com Or dering par ts has never been easier! Choose fr om thr ee easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping Address (if different than billing [...]

P A GE 6 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. This Owner's Manual has been developed to provide[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 7 AL W A YS place the Engine ON/OFF switch in the OFF position. NEVER perform maintenance on the unit with the ignition key in the ON position. AL W A YS wear approved respiratory protection. This machine is capable of producing noise levels above 85 dB. Hearing protecti[...]

P A GE 8 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) The following safety guidelines should always be used when operating the LS600 concrete pump: GENERAL SAFETY ■ DO NO T operate or service this equipment bef ore reading this entire manual. ■ This equipment should not be operated by persons under 18 years of [...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 9 ■ NEVER r un engine without air filter . Sev ere engine damage ma y occur . ■ AL W A YS be sure the oper ator is familiar with proper safety precautions and operation techniques before using pump. ■ AL W A YS store equipment properly when it is not being used. Eq[...]

P A GE 10 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — RULES FOR SAFE OPERA TION EMERGENCIES ■ AL W A YS know the location of the nearest fire e xtinguisher . BA TTER Y The battery contains acids that can cause injury to the ey es and skin. T o avoid e y e irritation, al wa y s w ear saf ety glasse[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 11 NO TES[...]

P A GE 12 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) . 2 E L B A TS N O I T A C I F I C E P S E N I G N E l e d o M 4 1 9 L 4 F B z t u e D e n i g n E l e s e i D e p y T l e s e i D d e l o o c - r i A , e k o r t s 4 s r e d n i l y C f o . o N 4 e k o r t S x e r o B . n i 5 x . n i 9 1 . 4 ) m m 7 2 1 x m m [...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 13 LS600 PUMP — DIMENSIONS S N O I S N E M I D . 3 E L B A T . F E RS N O I S N E M I D A) . m c 2 . 9 0 1 ( . n i 3 4 B) . m c 8 . 6 3 4 ( . n i 3 7 1 C) . m c 1 6 ( . n i 4 2 D) . m c 8 . 7 7 1 ( . n i 0 7 E) . m c 2 . 2 7 1 ( . n i 8 6 Figure 1. Dimensions[...]

P A GE 14 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — IMPOR T ANT HAND SIGNALS Figure 2. Operation Hand Signals Figure 2 displays the basic hand signals commonly used in concrete pumping operations.[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 15 CONCRETE MIX DESIGN Mix design is most impor tant to achie v e maximum pumpability . Pumpability is aff ected by , among other factors, the type and gradation of aggregate used. Natural aggregates make a more workable mix and pump more readily than crushed aggregates.[...]

P A GE 16 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — GENERAL INFORMA TION more readily pumpable mix with superior water retaining qualities. Ho w e v er , if dela ys are likely to occur , extra care must be exercised due to the faster setting time over regular cement. The Mayco LS600 models will pu[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 17 LS600 PUMP — HO W IT WORKS The following is a brief explanation of how the concrete cylinders, hydraulic cylinders, shuttle tube, valves and hopper work in sequence to pump concrete. The hydraulic pressure is generated by a variable volume, pressure compensated, axi[...]

P A GE 18 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — PUMP COMPONENTS Figure 5. Major Pump Components[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 19 LS600 PUMP — PUMP COMPONENTS Figure 5 illustrates the location of the major components f or the LS600 Concrete Pump. The function of each component is described below: 1 . T ow Hitch Coupler – Requires a 2-inch ball hitch or a 3-inch pintle. Capable of towing 6,00[...]

P A GE 20 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — DIGIT AL CONTR OL P ANEL COMPONENTS Figure 6. Pump Digital Control Panel Components 1 . Emergency Stop Button – Press emergency stop button to stop pump in an emergency . T ur n knob counterclockwise to disengage the stop button. 2 . Ignition S[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 21 LS600 PUMP — DIGIT AL READOUT SCREEN PRIMAR Y SCREEN Screen 1 Indicates the various modes of the switch settings. Monitors engine RPM - Idle speed 900, High speed 2550. Battery charge indicator - Normal charge 13+ volts. Indicates electr ical malfunction - Ref er to[...]

P A GE 22 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — ENGINE COMPONENTS Figure 7. Deutz BF4L914 Diesel Engine Components The engine (Figure 7) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of op[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 23 LS600 PUMP — INSPECTION BEFORE ST ARTING 1. Read safety instructions at the beginning of manual. 2. Clean the entire pump , remo ving dirt and dust, par- ticularly the engine cooling air inlet, and heat exchanger . 3 . Check the air filter f or dir t and dust. If ai[...]

P A GE 24 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — INSPECTION ENGINE OIL CHECK 1 . Remove the engine oil dipstick from its holder (Figure 10). Figure 10. Engine Oil Dipstick 4. V er ify that oil le v el (Figure 11) is maintained betw een the two notches on the dipstick. 5. If the pump's engi[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 25 LS600 PUMP — INSPECTION 2. If the h ydraulic oil le vel is lo w , remove the cap just above the oil level sight glass (Figure 13) and add the correct amount of hydraulic oil to bring the hydraulic oil level to a normal safe operating level. (Use Shell oil T ellus 68[...]

P A GE 26 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — SET -UP LOCA TION OF PUMP 1. Place the pump in the best location on the site to pump concrete efficiently . 2. La y down the hose in the shor test distance possible . REAR ST ABILIZER JA CKS T o reduce e xcessive vibration and roc king of the pum[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 27 LS600 PUMP — ST AR T -UP PROCEDURE DO NO T attempt to operate this concrete pump until the Saf ety , General Information and Inspection sections have been read and understood. ST ARTING PR OCEDURE W ARNING - GENERAL SAFETY GUIDELINES 1. Locate the Emergency Stop Swi[...]

P A GE 28 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) HOSE LUBRICA TION Before pumping, it is necessary to lubricate the hose. This procedure prevents separation and blockages in the hose. Inspect the lines at all times to prevent problems. Bef ore concrete is discharged into the hopper , it is sug- gested that 3 [...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 29 LS600 PUMP — OPERA TION If hoses or lines are blocked for any reason, or if the lines are kinked when starting up or dur ing the pumping cycle, the pump pressure could straighten out the kink or force out the b loc kage . This rapid surge of material could cause the[...]

P A GE 30 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — OPERA TION REMOTE CONTR OL (OPTIONAL) The LS600 Concrete Pump has a remote control feature that allows the pump to be remotely controlled. If desired, the pump can be operated via a receiver/transmitter (radio) or a hardwire method, which utilize[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 31 It will be necessary at times to move your pump from one job site location to another . Bef ore mo ving the pump, make sure to pump the remaining concrete out of the hopper . Mo ving the pump with a full hopper of concrete can cause severe damage or breakage of the ax[...]

P A GE 32 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) It is strongly recommended that steel pipe be used on all v er tical pumping f or safety and convenience. When pumping is resumed, you can expect blockage at the point of hose collapse . T o prev ent this from happening, the hose can be “kink ed off ” at th[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 33 The use of 2 -1/2” I .D . hose in these extreme cases reduces line pressures or the addition of slight amounts of water to the mix, if per missib le , will per mit easier pumping. The use of cer tain pumping admixtures ma y help . If excessive pulsation exists in th[...]

P A GE 34 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) CLEARING THE SYSTEM AFTER MIX SET UP If, for any reason, the mix should set up in the system, the following procedure is suggested: 1. Disconnect the hose from the pump and wash the pump out immediately . 2 Reconnect the hose and fill the hopper with water . 3.[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 35 CLEARING SHUTTLE TUBE BLOCKA GE The shuttle tube is plugged if volume at the discharge end of the hose stops and the hydraulic oil pressure gauge reads 4400 PSI or more. T o clear a plug in the shuttle tube , great care m ust be taken as a dangerous condition will exi[...]

P A GE 36 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — MAINTENANCE (PUMP) T ABLE 5. MAINTENANCE CHECK SC HEDULE Daily Hour- ly Wee- kly Month - ly 6-M on t- hs Oper ation al Ho urs Engine Oil X X Engine Air Filter X Fuel Filte r X Hy draul ic Oi l Lev el X 500 hr s. Lubri c ati o n Bo x X Rep lac e H[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 37 LS600 PUMP — MAINTENANCE (PUMP) 5. Add w ater to the hopper . Pump and flush clean the entire hopper , shuttle tube and discharge elbow with w ater . 6. Scoop out 12 inches of concrete from the inboard end of the delivery hose. “Cork screw” a 6" x 6" x[...]

P A GE 38 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — MAINTENANCE (PUMP) Wear safety glasses or face mask , protective clothes, and rubber gloves when w orking with batter y . CA UTION - B A TTER Y MAINTENANCE SAFETY B A TTER Y MAINTENANCE Mishandling of the batter y shor tens the ser vice lif e of [...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 39 1. The lubrication level should be checked everyday prior to pumping and maintained at a height of 5 inches or about ½ the concrete cylinder height. W e recommend using a 30-weight motor oil. 2. As the rubber piston cups naturally wear , fine cement par ticles will a[...]

P A GE 40 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) WEAR PLA TE AND CUTTING RING Due to the abrasiv e nature of concrete, it is nor mal f or the cutting ring to wear on its sides as it shears through the concrete inside the hopper . The metal-to-metal fr iction and the abrasiv eness of the concrete will cause ex[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 41 LS600 PUMP — MAINTENANCE (PUMP) CYLINDER CUP REPLA CEMENT PROCEDURE 1. Remove the two hydraulic hoses connected to the remix motor . Plug the por ts with fittings (not provided) to prevent hydraulic hose leakage. 2. Remove the hopper discharge nipple and loosen slee[...]

P A GE 42 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) CHANGING THE WEAR PLA TE AND RING Due to the swinging motion of the Nun-plate and the abrasive nature of concrete, it is normal for the cutting ring to wear on the side that shears through the concrete inside the hopper . If the wear ring and wear plate do not [...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 43 LS600 PUMP — MAINTENANCE (PUMP) WHEEL BEARINGS After every 6 months of operation inspect the wheel bearings. Once a year , or when required, disassemble the wheel hubs remove the old grease and repack the bearings forcing grease between rollers, cone and cage with a[...]

P A GE 44 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — MAINTENANCE (TRAILER) The following trailer maintenance guidelines are intended to assist the operator in preventive maintenance. T railer Brakes Properly functioning brake shoes and drums are essential to ensure saf ety . The brakes should be in[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 45 LS600 PUMP — MAINTENANCE (TRAILER) P eriodically check the actuator mounting fasteners f or damage or loosening. Inspect the actuator for worn or damaged par ts. As y ou are towing y our tr ailer , be a w are of any changes in braking quality . This could be an earl[...]

P A GE 46 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) T orsion Suspension The mounting bracket (Figure 49) of the torsion suspension assembly is bolted directly to the trailer frame. Except for per iodic inspection of the brac ket’ s fasteners to the trailer frame, no other suspension maintenance is required on [...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 47 TRAILER SAFETY INFORMA TION Safety precautions should be followed at all times when oper ating this equipment. Failure to read, understand and follow the Operating Instructions could result in injury to yourself and others. Loss of control of the trailer or tow v ehic[...]

P A GE 48 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) Driving Conditions When towing a tr ailer , y ou will hav e decreased acceleration, increased stopping distance, and increased turning radius (which means you must make wider turns to keep from hitting curbs, vehicles, and anything else that is on the inside co[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 49 Reporting Safety Defects If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inf orm the National Highwa y T raffic Saf ety Administration (NHTSA) in addition to notifying us. If NHTSA receives [...]

P A GE 50 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — TRAILER SAFETY GUIDELINES SAFETY WARNING LABELS ON YOUR TRAILER Some drivers place their hands at the bottom of the steering wheel, and while the tow vehicle is in reverse, “think” of the hands as being on the top of the wheel. When the hands[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 51 LS600 PUMP — TRAILER SAFETY GUIDELINES T ow V ehic le The towing hitch attached to your tow vehicle must have a capacity equal to or greater than the load rating of the trailer y ou intend to to w . The hitch capacity must also be matched to the to w vehicle capacit[...]

P A GE 52 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — TRAILER SAFETY GUIDELINES Coupler T ypes The trailer is shipped from the factory with a 2-inch ball coupler . Ball Hitch Coupler A ball hitch coupler (Figure 52) connects to a ball that is located on or under the rear b umper of tow v ehicle . Th[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 53 If the coupler cannot be secured to the hitch ball, do not tow the trailer . Call your dealer f or assistance. Low er the trailer so that its entire tongue weight is held by the hitch and continue retracting the jack to its fully retracted position. Overloading can da[...]

P A GE 54 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — TRAILER SAFETY GUIDELINES Breakaway Brake System If the coupler or hitch fails, a properly connected and working breakaway brake system (Figure 55) will apply the h ydraulic brak es on the trailer . The saf ety chains will keep the tow vehicle at[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 55 LS600 PUMP — TRAILER SAFETY GUIDELINES Uncoupling the Ball Hitch Follow these steps to uncouple ball hitch from tow vehicle:  Block trailer tires to prevent the trailer from rolling, before jacking the trailer up.  Disconnect the electrical connector .  Dis[...]

P A GE 56 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — TRAILER SAFETY GUIDELINES Figure 56. Tire and Loading Information Placard The weight of cargo should never exceed XXX kg. Or XXX lbs . TIRE FRONT REAR SP ARE SIZE COLD TIRE PRESSURE TIRE AND LO ADING INFORMA TION SEE O WNER’S MANU AL FOR ADDITI[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 57 Step 1. Locate the statement, “The weight of cargo should never e xceed XXX kg or XXX lbs., ” on y our v ehicle’ s Tire and Loading Information placard (Figure 56). This figure equals the a v ailable amount of equipment load capacity . Step 2. Determine the weig[...]

P A GE 58 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — TRAILER SAFETY GUIDELINES U .S. DO T Tire Identification Number: This begins with the letters “D O T” and indicates that the tire meets all f ederal standards . The ne xt tw o numbers or letters are the plant code where it was manufactured, a[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 59 LS600 PUMP — TRAILER SAFETY GUIDELINES Figure 58. UTQGS Tire Information Reference Figure 58 for additional tire information for light trucks. Tires for light trucks have other markings besides those found on the sidewalls of passenger tires. LT : The “L T” indi[...]

P A GE 60 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — TRAILER SAFETY GUIDELINES Lug Nut T or que Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 61 Figure 60. T railer to T ow V ehicle Wiring Diagram Lights and Signals Bef ore each tow , check the trailer taillights , stoplights , tur n signals and any clearance lights for proper operation. Replace any brok en or b ur ned-out lamps as necessar y . Check the wire [...]

P A GE 62 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) The hydraulic troubleshooting procedures listed below are intended for use by individuals equipped with the proper tools and equipment and are familiar with hydraulic systems and safe shop practices. Use the Pump T roubleshooting T able (T able 8) to identify p[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 63 LS600 PUMP — TROUBLESHOO TING (PUMP) T ABLE 9. PUMP TROUBLESHOO TING (CONTINUED) Problem P ossible Prob lem T o T roub leshoot Shuttle Cylinder does not strok e Incorrect Accumulator System Pressure Check the system pressure reading. V er ify it is appro x. 1750 PSI[...]

P A GE 64 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) T ABLE 9. PUMP TROUBLESHOO TING (CONTINUED) Problem P ossible Prob lem T o T roub leshoot Main Hydraulic Pump Noisy Insufficient oil Check oil le vel and f or closed suction strainer Air in system Chec k f or aeration reser v oir V acuum leak in suction line E[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 65 LS600 PUMP — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please tak e a remedial action follo wing the diagnosis based on the Engine T roubleshooting (T able [...]

P A GE 66 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — TR OUBLESHOO TING (TRAILER BRAKE SYSTEM) G N I T O O H S E L B U O R T M E T S Y S E K A R B . 0 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . k c u h c r o r e t t a h c , k a e u q s s e k a r B g n i r a e b l e e h[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 67 LS600 PUMP — TROUBLESHOO TING (ELECTRICAL) G N I T O O H S E L B U O R T L A C I R T C E L E . 2 1 E L B A T N O I T C N U F L A M G N I D A E R ( 1 n e e r c S ) E S U A C E L B A B O R P N O I T U L O S N I A MN E P O A . d i o n e l o s g n i l c y c V 2 1 t n r [...]

P A GE 68 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — TROUBLESHOO TING (ELECTRICAL) ) d e u n i t n o c ( G N I T O O H S E L B U O R T L A C I R T C E L E . 2 1 E L B A T N O I T C N U F L A M G N I D A E R ( 1 n e e r c S ) E S U A C E L B A B O R P N O I T U L O S D I O N E L O S E L T T O R H T [...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 69 LS600 PUMP — TROUBLESHOO TING (ELECTRICAL) Figure 61. Location of Components for Electrical T r oub leshooting E M E R G E N C Y S T O P O F F O N ON I G N I T I O N IGNITION R E M O T E REMOTE C O N T R O L F L O W D I R E C T I O N V O L U M E L O C A L F O R WA R[...]

P A GE 70 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) Figure 62. Connections to Digital Control Box - J1 and J2 Connectors ( 1 of 2) LS600 PUMP — WIRING DIA GRAM (CONTROL BO X) 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 2 2 2 1 1 1 K1-30 RELA Y J1 MALE INTERFACE CONNECTOR (YELLOW) INSIDE CONTROL BOX OUTSIDE CONTROL BOX 12 [...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 71 LS600 PUMP — WIRING DIA GRAM (CONTROL BO X) Figure 62. Connections to Digital Control Box - J1 and J2 Connectors ( 2 of 2)[...]

P A GE 72 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — WIRING DIA GRAM (CONTROL BO X) Figure 63. Connections to Digital Control Box - J3 and J4 Connectors ( 1 of 2) 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 J3 MALE INTERF ACE CONNECTOR (YELLOW) INSIDE CONTROL BOX OUTSIDE CONTROL BOX P3 P3 87 6 5 43 2 1 J3 87 6[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 73 LS600 PUMP — WIRING DIA GRAM (CONTROL BO X) Figure 63. Connections to Digital Control Box - J3 and J4 Connectors ( 2 of 2)[...]

P A GE 74 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) +12 VDC OUTPUT 86 85 ECU GND. BLACK RED LOF A 30 AMP FUSE F1 K1-87 K1-30 K1-87A RELA Y K1 D1 FUSE HOLDER P/N EM98066 FUSE NOT INCLUDED W/KIT 25A NOTE: ALL WIRES ARE 12 A WG. UNLESS OTHERWISE SPECIFIED P/N 52016 RELA Y K1 (REAR VIEW) 86 87 85 30 FUEL SOLENOID (S[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 75 LS600 PUMP — WIRING DIA GRAM (HOPPER VIBRA T OR) Figure 66. Optional Hopper Vibrator Wiring Diagram[...]

P A GE 76 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) ACC B1 A1 T1 P1 T2 B2 A2 P2 7CC 14CC T P AB B A P T MANIFOLD IN OUT RELIEF LS ST A-1 STA-2 T3 ACCUMULA TOR GAUGE MAIN PRESSURE GAUGE 1750 PSI 1000 PSI 4400 PSI RELIEF 1000 PSI P P T T T OPTIONAL AGIT AT OR AND HYDRAULIC OUTRIGGERS LS600 PUMP — HYDRA ULIC SYST[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 77 LS600 PUMP — MANIFOLD BLOCK PORTS Figure 68. Manif old Block P or ts S T R O P K C O L B D L O F I N A M C C AA e s o H , k n a T r o t a l u m u c c A o t t c e n n o C 1 AT e s o H , r e d n i l y C e l t t u h S o t t c e n n o C 2 AI e s o H , r e d n i l y C c [...]

P A GE 78 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) APPENDIX — CONCRETE MIX INFORMA TION The f ollo wing inf or mation has been e xtracted from actual testing laboratory repor ts . The pur pose of this printing is only to help create a better understanding of the impor tance of unif o r m gradation and propor [...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 79 A.S.T .M. ST AND ARD SPECIFICA TION FOR GRADING A GGREGA TE APPENDIX — CONCRETE MIX INFORMA TION[...]

P A GE 80 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) Figure 69-A. Slump T est (1/3 Full) Figure 69-C. Slump T est (Full-Overflow) Figure 69-B. Slump T est (2/3 Full) Figure 69-D . Slump T est (Removing Excess Concrete) Figure 69-E. Slump T est (Cone Invert) Figure 69-F . Slump T est (Measurement) 1. T o obtain a [...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 81 NO TES[...]

P A GE 82 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) APPENDIX — RECOMMENDED SHO TCRETE SYSTEM Figure 70. Recommended Shotcrete System[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 83 APPENDIX — RECOMMENDED SHO TCRETE SYSTEM GENERAL RECOMMEND A TIONS ■ If the site will permit, use steel pipe from the pump to the pool per imeter . It will reduce line pressures which is highly recommended. ■ The vibrator on the reducer by the pool improves pump[...]

P A GE 84 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) APPENDIX — RECOMMENDED SHO TCRETE A CCESSORIES RECOMMENDED SHO TCRETE A CCESSORIES Use a 1-3/8" rubber nozzle tip for a wide spray pattern. Use a 1-1/4" rubber nozzle tip for a narrow spray patter n. DO NO T INST ALL THE NOZZLE A T THE END OF THE HO[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 85 APPENDIX — RECOMMENDED SHO TCRETE A CCESSORIES RECOMMENDED SHO TCRETE A CCESSORIES NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM26107 HOPPER SCREEN ......................... 1 .......... W/AIR VIBRA T OR MOUNTING 2 EM23101 AIR VIBRA TO R 1 3 EM132 BOL T , 1/2-13X2[...]

P A GE 86 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — EXPLANA TION OF CODE IN REMARKS COLUMN The f ollo wing section e xplains the diff erent symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions . SAMPLE[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 87 LS600 CONCRETE PUMP 1 Unit Qty . P/N Description 1 .......... EM16462 .............. FEL T HOLDER 4 .......... EM98050 .............. PIST ON CUP , ORANGE 4 .......... EM16493 .............. FEL T RING 1 .......... EM98033 .............. OIL PLA TE 2 .......... EM1440[...]

P A GE 88 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — NAMEPLA TE AND DECALS[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 89 LS600 PUMP — NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM970 DECAL, HOPPER REX MIXER 1 1 TB D DECAL, LEVER OPERA TING INSTR UCTIONS ..... 1 .......... OPTION (HYD . JA CKS) 2 EM511091 DECAL, MINIMUM OIL LEVEL 1 3 EM97072 DECAL, CA UTION - OP[...]

P A GE 90 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — NAMEPLA TE AND DECALS[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 91 LS600 PUMP — NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 TB D DECAL, IMP ACT HAZARD 1 2 EM97070 DECAL, ACCUMULA TOR PRESSURE .................. 1 .......... INCLUDED W/ITEM 4 3 EM985 DECAL, HYDRA ULIC OIL ONL Y 1 4 EM97070 DECAL, PUMPING PRESS[...]

P A GE 92 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — FRAME ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 93 LS600 PUMP — FRAME ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 514355 FRAME, MAIN 1 2 EM516581 CHAIN, TRAILER HITCH, 3/8 X 40", GRADE 40 2 3 EM25610 JACK ST AND, FRONT 1 5 EM744 CLEVIS PIN 2 8 EM491686 P I N 2 1 0 EM491744 RI VE T , POP AM-44 2 11 50956[...]

P A GE 94 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — AXLE ASSY . (RIGHT/LEFT)[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 95 LS600 PUMP — AXLE ASSY . (RIGHT/LEFT) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM98116 AXLE, T ORSION BAR ASSY . 1 2 EM092305 BRAKE ASSY COMPLETE, RIGHT ................ 1 .............. INCLUDES ITEMS W/# 2 EM092306 BRAKE ASSY COMPLETE, LEFT .................. [...]

P A GE 96 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — BRAKE LINE ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 97 LS600 PUMP — BRAKE LINE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 34566 K I T , MAIN BRAKE LINE 1 2 EM512877 A D A P T OR, STRAIGHT 2 3 EM512876 A D A P T OR, ELBOW 2 4 34565 K I T , WHEEL BRAKE LINE 1[...]

P A GE 98 — MA YCO LS600 PUMP — OPERA TION AND P ARTS MANU AL — REV . #4 (9/15/11) LS600 PUMP — BRAKE LIGHT ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 99 LS600 PUMP — BRAKE LIGHT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 29242 BRAKE LIGHT ASSY . 2 2 29207 HARNESS ASSY . W/RECEPT A CLES 1[...]

P A GE 100 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — TRAILER HITCH ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 101 LS600 PUMP — TRAILER HITCH ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM29228 COUPLING, TRAILER 2 IN. BALL, 6000 LBS 1 2 EM19067 A CTUA T OR, BRAKE 1 3 EM503111 B OL T , HEX HEAD 1/2 NC X 4-1/2 IN. 3 4 EM492600 W ASHER, FLA T 1/2 IN. 3 5 EM492584 N UT , LO[...]

P A GE 102 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — B A TTER Y ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 103 LS600 PUMP — B A TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM34506 B A TTER Y BO X W/ BEL T 1 2 EM16738 B A TTER Y 12V 125A 1 3 514856 B A TTER Y CABLE POSITIVE 1 4 513577 B A TTER Y CABLE NEGA TIVE 1[...]

P A GE 104 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — HOPPER ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 105 LS600 PUMP — HOPPER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM515980 HOPPER ASSY 1 2 EM16184 HOPPER SEAL 1 3 EM516779 REMIXER SHAFT 1 4 EM200303 FOLLOWER RING 2 5 EM200301 GRAPHITE SEAL 6 6 EM516820 COMPRESSION SPRING 2 7 EM514339 HOPPER SPRING SEA T 2 [...]

P A GE 106 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — HOPPER A TT A CHMENT ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 107 LS600 PUMP — HOPPER A TT A CHMENT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM514204 SPLASH PLA TE 1 2 EM514620 HINGE PIN 1 3 EM491686 CO TTER PIN 1/8 X 1-1/2 IN. 1 4 EM70134-2 PIN, SPLASH PLA TE 1 5 EM505723 CO TTER PIN 5/32 X 1-1/2 IN. 1 6 EM16166 TIE R[...]

P A GE 108 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — HOPPER INTERIOR ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 109 LS600 PUMP — HOPPER INTERIOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM16145A SWING AXLE BUSHING 2 2 EM284 STUD 1 IN. - 14 UNF 1 3 EM16175 O-RING 1 4 EM16170 RING SEAL, SHUTTLE AXLE 1 5 EM16176 O-RING 1 6 EM98022 WEAR RING HF 1 6A EM16816-1A RING, ENERG[...]

P A GE 110 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — SHUTTLE CYLINDER ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 111 LS600 PUMP — SHUTTLE CYLINDER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM16145 SWING AXLE BUSHING 2 2 EM510684 GREASE FITTING 1 3 EM16169 THR UST W ASHER 1 4 EM25236 SHUTTLE CRANK, SPLINED SHAFT 1 5 EM505490 GREASE FITTING 2 6 EM16814 TENSIONER 1 7 EM424[...]

P A GE 112 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — LUBRICA TION PIST ONS ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 113 LS600 PUMP — LUBRICA TION PIST ONS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM510265 BO L T , HEX HEAD 3/8 NC X 3-1/2 IN., BLA CK O XIDE G8 6 2 EM16464 F A CE PLA TE 2 3 EM16465 PIST ON CUP SP AC ER 6 4 EM98050 CUP , PIST ON- ORANGE 2 5 EM14408 RING, BRO[...]

P A GE 114 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — LUBRICA TION PIST ONS ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 115 LS600 PUMP — LUBRICA TION PIST ONS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 34 492366 B O L T , HEX HEAD 5/16 NC X 1 IN. G5 6 3 5 EM492623 W ASHER, LOCK 5/16 IN. 4 3 6 EM514216 ADJUSTMENT ROD , PR O XIMITY SWITCH 2 3 7 EM492556 NU T , HEX 1/2 IN. 4 3 8 EM5[...]

P A GE 116 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — FUEL T ANK ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 117 LS600 PUMP — FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM514084 CO VER, DIESEL T ANK 4 2 514080 GASKET 4 3 492362 BO L T 5/16 X 5/8 IN. 5 6 4 EM923343 W ASHER, LOCK 5/16 IN. .................................. 5 6 ......... REPLACES 492623 5 345[...]

P A GE 118 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — HEA T EXCHANGER ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 119 LS600 PUMP — HEA T EXCHANGER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM98118 HEA T EXCHANGER ASSY . 1 2 EM514175 CO VER, HEA T EXCHANGER 1 3 EM963610 BOL T 3 /8 IN. X 1 IN. ........................... 4 .............. REPLACES 492375 4 3019092 O-RING 3/[...]

P A GE 120 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — A CCUMULA T OR ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 121 LS600 PUMP — A CCUMULA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM97015 A CCUMULA TOR 1 GAL. 1 2 EM97016 BR A CKET , ACCUMULA T OR 1 3 EM9603055 BO L T , HHCS 3/8 IN. DIA. 2 4 3019092 W ASHER, FLA T 3/8 IN. 2 5 0166A W ASHER, LOCK 3/8 IN. DIA. 2 6 E[...]

P A GE 122 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — REMIXER CONTR OL ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 123 LS600 PUMP — REMIXER CONTR OL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM25495 V AL V E REMIXER W/ LEVER 1 2 515384 A D APTER FITTING, T 1 3 506195 A D APTER FITTING, 90° ELBO W 1 4 EM25509 AD APTER FITTING, STRAIGHT 2 5 EM218 B OL T 5/16 X 2-1/2 IN. 2 [...]

P A GE 124 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — LUBRICA TION P ANEL POSITION LOCA TION LENGTH OF LINES A ................................................. CLEVIS GREASE POINT ................................................ 34 in. (1. 1 m) B ................................................. S[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 125 LS600 PUMP — LUBRICA TION P ANEL NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM491701 G REASE FITTING 3 2 EM508812 CONNECT OR 2 3 EM510684 CONNECT OR 3 4 EM505516 HOSE, PLASTIC A/ R 5 EM510487 HOSE, STEEL 1[...]

P A GE 126 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — ENGINE CO VER ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 127 LS600 PUMP — ENGINE CO VER ASSY . N O . P AR T NO . P AR T NAME QTY . REMARKS 1 EM517737 CO VER, T OP 1 2 492356 BO L T 1/4" NC X 3/4" G5 1 6 3 EM923057 LOCK W ASHER 1/4 IN. ........................................ 1 4 .......... REPLACES 492596 4 2101402[...]

P A GE 128 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — HYDRA ULIC T ANK ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 129 LS600 PUMP — HYDRA ULIC T ANK ASSY . N O . P AR T NO . P AR T NAME QTY . REMARKS 1 514040 H Y D RA ULIC T ANK, LS-S 1 3 0166 A LOCK, W ASHER 3/8 IN. ....................................... 4 ........... REPLACES 492624 4 EM517295 LA TC H 1 5 EM251191 T ANK CO VER P[...]

P A GE 130 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — ENGINE ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 131 LS600 PUMP — ENGINE ASSY . N O . P AR T NO . P AR T NAME QTY . REMARKS 1 EM98197 ENGINE, DEUTZ TURBO 110 HP BF4L914 1 2 492401 B O L T1/2 IN. X 4 FT . 4 3 6109170 W ASHER, FLA T 1/2 IN. ........................................... 4 ............ REPLACES 492600 4 61[...]

P A GE 132 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — ENGINE AIR FIL TER ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 133 N O . P AR T NO . P AR T NAME QTY . REMARKS 1 EM493108 CLAMP 3 2 513227 AIR FIL TER HOSE 3-1/2 IN. .5 3 EM514367 TUBE AIR FIL TER UNION 1 4 EM98093 AIR CLEANER ASSY . ............................................. 1 ............ INCLUDES ITEMS W/ * 5 * FIL TER, AIR ..[...]

P A GE 134 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — THR O TTLE ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 135 LS600 PUMP — THR O TTLE ASSY . N O . P AR T NO . P AR T NAME QTY . REMARKS 1 EM512837 SUPPOR T BASE, A CCELERA T O R 1 2 EM492358 B OL T 1/ 4 X 1 -1 /4 2 3 2101402 W ASHER 1/4 IN. .............................................. . 2 .............. REPLACES 492622 4 E[...]

P A GE 136 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — W A TER SEP ARA TOR ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 137 LS600 PUMP — W A TER SEP ARA TOR ASSY . N O . P AR T NO . P AR T NAME QTY . REMARKS 1 EM509449 BRA CKET , W A TER SEPERA T OR 1 2 EM492356 BOL T 2 3 EM16747 W A TER SEPERA T OR ASSEMBL Y 1 3A EM167472 CA R TRIDGE, W A TER SEPERA T OR ................. 1 ...........[...]

P A GE 138 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — HYD . PUMP ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 139 LS600 PUMP — HYD . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * TBD O-RING 1 2 EM514719 FLANGE, SUCTION PIPE ................................... 2 .......... INCLUDES ITEMS W/ * 3 EM492444 B OL T 1/2 X 1-1/4 IN. 4 4 6109180 W ASHER, LOCK 1/2 IN. .....[...]

P A GE 140 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — MANIFOLD ASSY . FRONT OF MACHINE 21 20 B 2 A 2 T3 12A 9 8 17 1 2 13 14 15 16 18 18 19 19 14 14 16 23 3 T1 B 1 A 1 6 7 5 4 10 11 12 T2 P2 P1 AAC GA 24 22 23 22 23 25[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 141 LS600 PUMP — MANIFOLD ASSY . N O . P AR T NO . P AR T NAME QTY . REMARKS 1 EM963102 BO L T 1/2 X 1-1/4 IN. ................................................ 4 .......... REPLACES 492393 2 6109180 W ASHER, LOCK 1/2 IN. ........................................... 4 ..[...]

P A GE 142 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) CONTR OL BO X ASSY . LS600 PUMP — CONTR OL BO X ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 143 LS600 PUMP — CONTROL BO X ASSY . CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 CONTR OL BO X ASSY ..................................... 1 ................ CONT A CT F A CT OR Y 2 0202 B O L T 5/16 X 1 IN. ........................................[...]

P A GE 144 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) CONTR OL BO X HARNESSES ASSY . LS600 PUMP — CONTR OL BO X HARNESSES ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 145 LS600 PUMP — CONTR OL BO X HARNESSES ASSY . CONTR OL BO X HARNESSES ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM517931 WIRE HARNESS 1 & 2 1 2 344102000 FUSE, 30 AMP 1 3 EM514636 WIRE HARNESS 2 1 4 EM517932 WIRE HARNESS 3 1 5 EM517934 WIRE HARNESS 4 1 [...]

P A GE 146 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) REMO TE CONTROL CABLE ASSY . LS600 PUMP — REMO TE CONTROL CABLE ASSY .[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 147 LS600 PUMP — REMO TE CONTROL CABLE ASSY . REMO TE CONTROL CABLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * EM16753 JUNCTION BO X 1 2 * EM16754 SWITCH 1 2A EM97075 SWITCH 1 3 * EM491897 CONNECT OR, RING 3/16 IN. 4 4 * EM16756 GU ARD SWITCH - ALUMINUM 2 5 [...]

P A GE 148 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) LS600 PUMP — HYDRA ULIC ST ABILIZER ASSY . (OPTIONAL)[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 149 LS600 PUMP — HYDRA ULIC ST ABILIZER ASSY . (OPTIONAL) OPTIONAL HYDRA ULIC ST ABILIZER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 TBD B OL T 2 2 TBD W ASHER 2 3 TBD NU T 2 4 EM98046 V AL V E REMIXER W/ 3 LEVERS 1 4A EM98047 HANDLE, DIRECTIONAL V AL VE 3 5 5[...]

P A GE 150 — MA YCO LS600 PUMP — OPERA TION AND P AR TS MANUAL — REV . #4 (9/15/11) P A YMENT TERM S T erms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges adde d to the invoice. All shipments are F . O .B. point of origin. Multiquip’ s responsibilit y ceases when[...]

MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11) — PAGE 151 MA YCO PUMP W ARRANTY MECHANICAL DRIVE MODELS MA YCO PUMP , hereinafter referred to as “Manuf acturer’, warr ants each ne w Ma yco Pump sold b y the man uf acturer to be free from def ects in material and workmanship , under nor mal use and ser vice , f or a per [...]

OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Office MQ Parts Department 18910 Wilmington A v e . Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 800-[...]