Multiquip LS600P manual

Opera tiOn Manual THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .m ultiquip.com Re vision #0 (05/13/13) SERIES MODEL LS600P CONCRETE PUMP (Perkins 1104D-44T A DIESEL ENGINE)[...]

        Diesel engine exhaust and some of its constituents are known to the State of Californi at o cause cancer ,b irth d[...]

        Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give [...]

        T ABLE OF CONTENTS LS600P Concr ete Pump Proposition 65 W arning ........................................... 2 Sil[...]

        P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy optio[...]

        SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Saf ety precautions [...]

        SAFETY INFORMA TION GENERAL SAFETY     operate this equipment without pr[...]

       SAFETY INFORMA TION     lubr icate components or attempt ser vice o[...]

       SAFETY INFORMA TION NO TICE   run engine without an air fi lter or with a dir ty air fi lter . Se [...]

       SAFETY INFORMA TION     ?[...]

         NO TI[...]

          Pump Specifications Model LS-600P Pumping Rate LS-600 Up to 60 cu. yds. per hour*[...]

       A B E D C    Pump Dimensions  Letter [...]

       CHUTE UP CHUTE DOWN STOP ST ART PUMP SPEED UP SLOW PUMP DOWN STOP PUMP LITTLE BIT ADD WA TER 4-GALLONS ALL DONE [...]

       GENERAL INFORMA TION  Mix design is most impor tant to ach[...]

        Concrete is made by mixing locally a v ailab le roc[...]

       GENERAL INFORMA TION Downhill Pumping Downhill pumping can be a difficult procedure on some jobs. The slurr y proc[...]

       Fill the hopper with water after making sure that all sand and rock ha v e been remov ed from manifold. Operate [...]

       GENERAL INFORMA TION  [...]

       Rever se Pumping Procedure 1 . Switch the pump into rev erse. With pump speed at a medium-slow (appro x. 12 stro[...]

       GENERAL INFORMA TION he f ollowing is a brief e xplanation of how the concrete cylinders, h ydraulic cylinders, shu[...]

       Figure 5. Pump Components (View 1) 12 1 10 9 8 7 3 2 6 5 13 14 4 11 PUMP COMPONENTS[...]

       Figure 5 and illustrates the location of the major components f or the LS600P Concrete Pump . The function of each [...]

       PUMP COMPONENTS (CONTINUED) Figure 6. Pump Components (View 2) 17 16 27 9 21 25 15 28 18 20 23 22 11 19 24 29 30[...]

       PUMP COMPONENTS (CONTINUED) Figure 6 illustrates the location of the major components f or the LS600P Concrete Pump[...]

       DIGIT AL CONTROL P ANEL COMPONENTS Figure 7 displa ys the components associated with the digital control panel. [...]

       DIGIT AL CONTROL P ANEL COMPONENTS   Screen 1 Indicates the various modes[...]

       The engine (Figure 8) must be chec ked f or proper lubrication and filled with fuel pr ior to operation. Refer [...]

        1 . Read saf ety instructions at the beginning of manual. 2 . Clean t[...]

       Engine Oil Check 1 . Make sure pump/engine is placed on le vel ground. 2 . Remov e the engine oil dipstic k from[...]

       2 . If the hydr aulic oil le v el is low , remove the h ydraulic oil tank cap just abov e the oil le v el sight gla[...]

       SETUP  1 . Place the pump in the best location on the site to pu[...]

       OPERA TION Starting Procedure 1 . Locate the emergency stop s witch (Figure 20) on the digital control panel . T ur[...]

       Hose Lubrication Bef ore pumping, it is necessar y to lubricate the hose. This procedure pre v ents separation a[...]

       4 . Scroll through the digital readout screen with the scroll s witch to go to screen 7 (Figure 29). This screen wi[...]

       10. It is i mpor tant that once the slurry procedure is completed, and concrete is flowing through the hose , D[...]

       4 . Reinstall the control panel and tighten the 2 retaining screws . 5 . On the top of the unit, to the right of th[...]

       Radio Remote Control Pr ogramming Bef ore star ting operation of the hand-held radio remote control , go to Scre[...]

       MAINTENANCE * 1 Replace engine oil and filter at 100 hours , first time only . * 2 Add “Supplemental Coolant Ad[...]

        Prior to each use, the pump should be cleaned and inspect[...]

       MAINTENANCE  This P erkins diesel engine is[...]

         1 . When checking or adding o[...]

       MAINTENANCE 10. Be sure to coat the seal (Figure 46) of the new oil filter with clean engine oil. Figure 46. Oil F[...]

       Fuel Filter Replace the secondar y fuel filter (Figure 48) e v ery 800 hours. Refer to y our engine manual f or[...]

       MAINTENANCE Battery Maintenance Mishandling of the batter y shor tens the service life of the batter y and adds to [...]

       Cleaning the pump is a very impor tant operation as it determines how the machine will pump the next time it is [...]

       Figure 53. Lubrication Points Cylinder Lubrication Bo x OUTRIGGERS LEFT RIGHT SWING AXLE BUSHING SHUTTLE CYLINDER A[...]

       Accumulator Cir cuit The accumulator circuit has two functions in the h ydraulic system.  The accumulator cir[...]

       MAINTENANCE Figure 56. Wear Plate and Cutting Ring Changing the Concrete Cylinder Piston Cups The urethane piston c[...]

       7 . Remov e the three 3/8 – 16 x 3” bolts from the piston. Remov e the front f aceplate. 8 . Install two the[...]

       Heat Exchanger Cooling Fan This section is intended to make sure the cooling f an is working properly . Under nor m[...]

       TRAILER MAINTENANCE The f ollowing trailer maintenance guidelines are intended to assist the operator in pre v e[...]

       TRAILER MAINTENANCE P er iodically check the actuator mounting f asteners for damage or loosening. Inspect the actu[...]

       TRAILER MAINTENANCE  After removing the dust cap , cotter pin, spindle nut and spindle washer , remov e the h[...]

       TRAILER GUIDELINES The f ollowing guidelines are intended to assist the operator in the operation and handling of a[...]

        When towing a trailer , you will hav e decreased accelera[...]

         Be su[...]

       Figure B. VIN T ag Location The trailer VIN T ag contains the following critical saf ety inf ormation for the us[...]

         ?[...]

       or is worn, the trailer can come loose from the tow v ehicle and ma y cause death or serious injur y . THE TO W [...]

       If the coupler cannot be secured to the hitch ball, do not tow the trailer . Call y our dealer f or assistance. Low[...]

       Connecting T railer Lights Connect the trailer lights to the tow v ehicle’ s electrical system using the elect[...]

       the ball andcoupler system. All bent or broken coupler par ts must be replaced bef ore to wing the trailer . THE TO[...]

          ?[...]

       There is a v ehicle placard (Figure I) located in the same location as the cer tifi cation label descr ibed abov e[...]

       Use the inf ormation contained in this section to make tire saf ety a regular par t of your v ehicle maintenance[...]

        [...]

       T able B belo w will help pinpoint the causes and solutions of tire wear prob lems. Wheel Rims If the trailer ha[...]

       Lights and Signals Bef ore each tow , check the trailer taillights, stoplights , turn signals and any clearance lig[...]

       APPENDIX — CONCRETE MIX INFORMA TION  [...]

       APPENDIX — CONCRETE MIX INFORMA TION     [...]

       SLUMP TEST PROCEDURE 1 . T o obtain a representative sample (concrete), tak e se v eral samples at three or more[...]

       TROUBLESHOOTING (PUMP)   Symptom P ossible Pr obl[...]

         Symptom [...]

         Symptom P ossible Pr[...]

         Sympt[...]

       TROUBLESHOOTING (ELECTRICAL)   [...]

       CONTROL BOX COMPONENT LOCA TOR OFF ON IGNITION REMOTE CONTROL FLOW DIRECTION VOLUME LOCAL FO RW ARD AUTOMA TIC J[...]

       WIRING DIAGRAM CONTROL BOX (INTERNAL) SCROLL FLOW DIRECTION YELLOW (REV) BROWN PURPLE BLUE GRA Y WHITE ORANGE CONTR[...]

       HOPPER VIBRA TOR LOCA TOR (OPTION) E D H CONTRO LB OX HOPPER F B A C G[...]

       12VDC CHASSIS GND. ORANGE 30 AMP FUSE FUSE HOLDER 30/51 87 NO 2 1 RELA Y K1-1 RELA YK 1 (REAR VIEW) 85 87 86 30/51 [...]

       HYDRAULIC SYSTEM LOCA TOR DIAGRAM E C B A F D E G J K S T P N L M R Q I O[...]

       HYDRAULIC SYSTEM DIAGRAM B1 A1 T1 P1 T2 B2 A2 P2 7CC 14CC T P AB B A P T MANIFOLD IN OUT RELIEF LS ST A-1 ST A-2 T3[...]

       WIRING DIAGRAM LOCA TOR 1 (EXTERNAL CONTROL BOX) H E B E D C F J L K M A G I[...]

       WIRING DIAGRAM 1 (EXTERNAL CONTROL BOX) AL TERNA TO R I 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 2 2 2 1 1 1 J1 MALE INTERFA[...]

       WIRING DIAGRAM LOCA TOR 2 (EXTERNAL CONTROL BOX) E A P F G C D E J K L M N O I H B[...]

       WIRING DIAGRAM 2 (EXTERNAL CONTROL BOX) 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 J3 MALE INTERFACE CONNECTOR (YELLOW) INSIDE[...]

Opera tiOn Manual Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P arts Depar tment 18910 Wilmington A v e. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (310) 537-3927 800-427-1244 310-537-3700 F ax: 800-672-7877 F [...]