Multiquip MVC98D2 manual

OPERA TION AND P AR TS MANUAL Re vision #1 (01/12/11) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. SERIES MODEL MVC98D2 ONE-W A Y PLA TE COMP ACTOR (Y ANMAR L48V6 DIESEL ENGINE) T o find the latest revision of this publication, visit our website at: www .m ultiquip.com[...]

P A GE 2 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) Engine exhaust and some of its PROPOSITION 65 W ARNING[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 3 NOTES[...]

P A GE 4 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) MQ MIKASA SERIES MVC98D2 PLA TE COMP ACTOR Proposition 65 W ar ning .............................................. 2 T able Of Contents ...................................................... 4 P ar ts Ordering Procedures ...............................[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 5 www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping Address (if different than bi[...]

P A GE 6 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be f ollowed at all times when operating this equipment. F ailure to read and understand the saf ety messages and operating instructions could result i[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 7 GENERAL SAFETY CA UTION  NEVER operate this equipment without proper protectiv e clothing, shatter proof glasses, respir ator y protection, hearing protection, steel-toed boots and other protective de vices required b y the job or city and state regulations. [...]

P A GE 8 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) COMP A CT OR SAFETY D ANGER  NEVER operate the equipment in an e xplosiv e atmosphere or near combustib le mater ials. An e xplosion or fire could result causing se vere bodily harm or e ven death. W ARNING  NEVER disconnect an y emergency or sa[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 9 FUEL SAFETY D ANGER  DO NO T add fuel to equipment if it is placed inside truck bed with plastic liner . P ossibility exists of e xplosion or fire due to static electricity .  DO NO T star t the engine near spilled fuel or combustib le fluids. Diesel fue[...]

P A GE 10 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) TRANSPOR TING SAFETY CA UTION  NEVER allo w any person or animal to stand underneath the equipment while lifting. NO TICE  Bef ore lifting, make sure that the equipment par ts (hook and vibration insulator) are not damaged and scre ws are not lo[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 11 Figure 1. MVC98D2 Reversible Plate Compactor Dimensions A B C D S N O I S N E M I D . 1 E L B A T E C N E R E F E R R E T T E L S N O I S N E M I D ) M M ( . N I A ) . m m 2 0 5 ( . n i 5 7 . 9 1 B ) . m m 0 6 6 ( . n i 6 2 C ) . m m 6 1 0 , 1 ( . n i 0 4 D ) .[...]

P A GE 12 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) ) r o t c a p m o C ( s n o i t a c i f i c e p S . 2 E L B A T s l e d o M2 D 8 9 - C V M e c r o F l a g u f i r t n e C) g k 0 2 5 , 1 ( . s b l 0 5 3 , 3 s n o i t a r b i V f o r e b m u Nn i m / s n o i t a r b i v 0 0 0 , 6 d e e p S g n i l e [...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 13 Plate Compactor The Mikasa MVC98D2 is a walk-behind plate compactor designed f or the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a s[...]

P A GE 14 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) Figure 2. MVC98D2 Components Figure 2 illustrates the location of the major components for the MVC98D2 Plate Compactor . The function of each component is described below: 1 . W ater T ank Cap – Remov e this cap to add water to the water tank. 2. Li[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 15 Figure 3. Engine Controls and Components The engine shown abo v e is a Y ANMAR L48V6 engine (Figure 3). The engine must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manu f acturer’ s engine manual for instructions an[...]

P A GE 16 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) Compactor Instructions The purpose of this section is to assist the user in the setting up of a NEW compactor . If y our compactor is already assembled (vibration handle), then this section can be skipped . Bef ore packaging and shipping this MQ Mikas[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 17 Figure 5. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4 . If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended [...]

P A GE 18 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) 2 . The V -belt tension is proper if the V -belt bends 10 to 15 mm (Figure 9) when depressed with finger at midway between the clutch and vibration pulley shafts. CLUT CH PULLEY V I BRA TOR PULL EY V -Belt Check Figure 7. V -Belt Hazard 1 . T o check [...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 19 Starting the Engine 1 . Open the fuel cock (Figure 11). 2 . Move the engine speed control lever (Figure 12) to the IDLE position. Figure 12. Engine Speed Control Lever (Idle Position) 4 . Grasp the star ter grip (Figure 14) and slowly pull it out. The resistanc[...]

P A GE 20 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) 3 . Firmly gasp the compactor's handle bar with both hands , the compactor will begin moving forward. 4 . Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or b[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 21 Inspection and Maintenance Service T ables. T o mak e sure your plate compactor is alwa ys in good wor king condition before using, carry out the maintenance inspection in accordance with T ables 5 through 7. Daily Service  Check for leakage of fuel or oil. [...]

P A GE 22 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) Checking and the V -Belt After 200 hours of operation, remo v e the belt cov er to check the V - belt tension (Figure 19). 1 . Remov e the belt cov er . 2 . T ension is proper if the belt bends about 10 mm when depressed strongly with finger between s[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 23 Vibrating Case Oil Replacement (300 Hours) Figure 20. V -Belt Check Figure 21. Oil Level Check Plug Checking and Replacing the Clutch Checking the Clutch 1 . With belt cover removed, visually check outer drum of the clutch for seizure and "V" groove f[...]

P A GE 24 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) G N I T O O H S E L B U O R T E N I G N E . 8 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S s i t r a t s r o t r a t s t o n l l i w e n i g n E n a c e n i g n e h g u o h t l a , d e y a l e d . r e v o d e n r u t e b ? n o i[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 25 G N I T O O H S E L B U O R T R O T C A P M O C E T A L P . 9 E L B A T M O T P M Y SE S U A C E L B I S S O PN O I T U L O S s i n o i t a r b i v d n a , w o l o o t d e e p s l e v a r T . k a e w ? w o l o o t d e e p s e n i g n E . M P R t c e r r o c o t[...]

P A GE 26 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) The f ollowing section e xplains the diff erent symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions . SAMPLE P AR TS LIST NO . P ART NO . P ART NAME QTY [...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 27 MQ MIKASA MVC98D2 PLA TE COMP A CT OR W/Y ANMAR L48V6 DIESEL ENGINE 1 to 3 Units Qty . P/N Description 3 ......... 070100382 ....... V -BEL T A38 (BLUE) 2 ......... 956100050 ....... THR O TTLE WIRE 3 ......... 11465012590 . . . ELEMENT , A/C W/PRE-FIL TER 1 ..[...]

P A GE 28 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) Serial No. Model No. CONT ACT MQ P ARTS DEPT . * Read operator’s manual carefully before use. * Libre le manual attentivement avant utillsation. * Bitte lesen Sie vor inbetriebnahme der Maschine de Bedienungsanleitung sogfältig durch. * Prima dell?[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 29 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 920208450 DECAL, LIFTING POSITION 1 N P A-845 2 920207690 DECAL, CA UTION (MANUAL) 1 NP A-769 3 PLA TE, SERIAL NO ..................................... 1 ......... CONT ACT MQ P ARTS DEPT . 4 920210660 DECAL, D ANGER[...]

P A GE 30 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) BODY ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 31 NO . P AR T NO . P AR T NAME QTY . REMARKS 2 1 416115973 V I BR A TING PLA TE 1 2 3 939010230 SHOCK ABSORBER 50D- 45H 4 2 4 020310080 NUT M10 4 2 5 030210250 W A SHER, LOCK M10 4 3 1 416115980 BASE 1 3 2 001221025 B OL T 1 0 X 25 T 4 3 3 030210250 W A SHER, LOC[...]

P A GE 32 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) BODY ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 33 CONTINUED NO . P AR T NO . P AR T NAME QTY . REMARKS A 362910060 T HR O TTLE LEVER ASSY . ........................... 1 ......... INCLUDES ITEMS W/ * 151 956100050 TH RO TTLE WIRE 845- 1010 1 152 * 362341550 T HR O TTLE BOD Y 1 153 * 362910090 T HR O TTLE GEAR [...]

P A GE 34 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) VIBRA TION ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 35 NO . P AR T NO . P AR T NAME QTY . REMARKS A 416910030 V I BR A TO R ASSY . ......................................... 1 ......... INCLUDES ITEMS W/ * 61 * 416115991 V I BR A TING CASE 1 62 * 953400170 PLUG 1/4” X 14 10L 1 63 * 953405260 P A CKING 1/4 (CU) 1 6[...]

P A GE 36 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) W A TER T ANK ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 37 NO . P AR T NO . P AR T NAME QTY . REMARKS 111 416910010 W A TER T ANK ASSY . (ORANGE) ................. 1 ......... INCLUDES ITEMS W/ * 112 033910050 W ASHER 14.5 X 30 X 1.6 1 113 953406390 P A CKING 13 X 28 X 2 114 954403241 COCK PT1/4”, BH-1211 (AL) 1 115 [...]

P A GE 38 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) TRANSPOR T WHEEL ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 39 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 416116160 WHEEL SHAFT 1 2 959404310 WHEEL 150X42 2 3 031120320 W ASHER, FLA T M20 2 4 025203030 SPLIT CO TTER PIN 3X30 2 5 416454150 ROLLER 2 6 025403025 SPRING PIN 3X25 3 TRANSPOR T WHEEL ASSY .[...]

P A GE 40 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) CYLINDER BLOCK ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 41 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11429501050 CYLINDER BLOCK ASSY . 1 5 11439901700 S T A R TER CO VER 1 6 26106100122 B O L T M10X 12 PLA TED 2 7 24162152112 NEEDLE BEARING 1 8 26106080122 B O L T M 8 X 1 2 PL A T E D 1 9 11429901200 CYLINDER HEAD B[...]

P A GE 42 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) CYLINDER HEAD ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 43 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11477111020 CYLINDER HEAD 1 6 11477111100 SUCTION V AL VE 1 7 11477111110 EXHA UST V AL VE 1 8 11429911120 V A L V E SPRING 2 9 1142511180 SPRING RET AINER 2 1 0 27310055001 CO TTER 2 1 1 22351040008 SPRING PIN 4X8 1[...]

P A GE 44 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) AIR CLEANER ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 45 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11429912210 GASKET , AIR CLEANER 1 2 11429912300 U - N U T 3 3 11428812511 CLEANER, AIR ASSY . ................................ 1 .............. INCLUDES ITEMS W/ * 4 * 11465007450 LABEL, AIR CLEANER 1 5 * 1142881252[...]

P A GE 46 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) MUFFLER ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 47 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8 11429913200 MUFFLER GASKET 1 2 4 11428813500 MUFFLER ASSY . 1 2 7 26106060142 B O L T M6X14 PLA TED 2 2 8 26216080182 STUD M 8X 18 PLA TED 2 2 9 26366080002 NUT M 8 2 3 0 11429913800 EXHA UST DEFLECT OR 1 MUFFLER A[...]

P A GE 48 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) CRANKSHAFT AND CAMSHAFT ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 49 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71429514580 CAMSHAFT (D) ASSY . 1 6 11429914200 T APPET 2 7 11477114260 T APPET , F .O . 1 8 11425014451 PUSH ROD 2 1 0 71477221701 CRANKSHAFT ASSY . 1 1 9 11429921220 NUT 1 2 0 11429921550 F L YWHEEL W ASHER 1 2 1 2[...]

P A GE 50 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) PISTON ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 51 NO . P AR T NO . P AR T NAME QTY . REMARKS 2 8 71429522720 PIST ON W/RINGS (D) STD . ........................ 1 .............. INCLUDES ITEMS W/ # 2 8 71429522620 PIST ON W/RING OS=0.25 .......................... 1 .............. INCLUDES ITEMS W/ # 2 8 7142952[...]

P A GE 52 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) LUB. OIL PUMP AND GOVERNOR ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 53 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11425032010 L U B. OIL PUMP ASSY . 1 7 11429932070 L U B. OIL PUMP CO VER 1 9 11429932570 O - RING CO VER 1 1 0 22312030160 P ARALLEL PIN 3X16 1 1 1 26106060122 B O L T M 6 X 1 2 P LA T E D 3 1 2 11429935110 L U B. O[...]

P A GE 54 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) COOLING AND ST AR TING DEVICE ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 55 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11429945210 CYLINDER CO VER 1 2 26106060122 B O L T M 6X12 PLA TED 1 4 11429545100 COOLING F AN CASE 1 5 11429945300 CUSHION R UBBER 4 6 11429945310 F A N CASE COLLAR 4 7 11429945330 F A N CASE SEAL 1 8 11429945350 F[...]

P A GE 56 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) FUEL INJECTION PUMP ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 57 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71477551100 INJECTION PUMP ASSY ., F ...................... 1 .............. INCLUDES ITEMS W/ * 2 * 10554651020 G A S K E T 1 3 * 11425051080 P L A T E 1 4 * 11425051160 SPRING 1 5 * 11435051200 FUEL INJECTION PUMP [...]

P A GE 58 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) FUEL T ANK AND FUEL LINE ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 59 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71429955720 FUEL T ANK, BLA CK ..................................... 1 ............. INCLUDES ITEMS W/ # 3 # 10530055080 DRAIN PLUG 1 4 # 23414080000 ROUND GASKET 8 1 5 # 11429955100 F I L TER, FUEL OIL 1 6 # 1142995[...]

P A GE 60 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) TOOLS, LABELS AND GASKET SET ASSY .[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 61 NO . P AR T NO . P AR T NAME QTY . REMARKS 3 11429907100 A I R CO O LED LABEL 1 4 11429907110 Y ANMAR LABEL 1 5 11421007120 C A UTION LABEL 1 6 11421007130 H OW TO ST A RT - E LABEL 1 7 11429907160 DIESEL LABEL 1 1 0 11429992590 T OOL ASSY . ...................[...]

P A GE 62 — MVC98D2 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #1 (1/12/11) P A YMENT TERMS T erms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges add ed to the invoice. All shipments are F .O .B. p oint of origin. Multiquip’ s responsibilit y cea[...]

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 63 NOTES[...]

OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Offi ce MQ Parts Department 18910 Wilmington A ve . Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 800-[...]