Multiquip QP4TE manual

OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com MODEL QP4TE TRASH PUMP ( ROBIN EX270D50220 GASOLINE ENGINE) Re vision #1 (10/10/08)[...]

PR OPOSITION 65 W ARNING[...]

OPERATION & PARTS MANUAL — REV. #0 (01/25/06) — PAGE 3 NO TES[...]

P A GE 4 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NOTE NOTE As a continuing effort to update our parts book, contact the MUL TIQUIP literature department for the latest revision of your "Operation and Parts Manual" Multiquip QP4TE T ras[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 5 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name and Address ❒ ❒ ❒ ❒ ❒ Shipping Address (if diffe[...]

P A GE 6 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be follo wed at all times when operating this equipment. F ailure to read and understand the safety messages and operating instructions could result in injur y to yourself and others [...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 7 GENERAL SAFETY CA UTION NEVER  operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or city and state regulations. NEVER  operate this equipment w[...]

P A GE 8 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) CA UTION NEVER  lubricate components or attempt ser vice on a running machine. NEVER  b lock or restrict flow from discharge hose. Remov e kinks from discharge line bef ore star ting pump. Operation with a b lock ed discharge line can cause water inside pump to ov erheat. NO TI[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 9 FUEL SAFETY D ANGER DO NO T add fuel to equipment if it is placed inside truck  bed with plastic liner . P ossibility exists of e xplosion or fire due to static electricity . DO NO T  star t the engine near spilled fuel or combustib le fluids. Fuel is e xtremely flammable and its v a[...]

P A GE 10 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) TRANSPORTING SAFETY CA UTION NEVER  allow an y person or animal to stand under neath the equipment while lifting. NO TICE Bef ore lifting, make sure that the equipment par ts (hook  and vibration insulator) are not damaged and scre ws are not loose or missing. Alwa ys make sur[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 11 NO TES[...]

P A GE 12 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) GENERAL INFORMA TION APPLICA TION The QP4TE T rash Pump is designed to be used f or de-watering applications. Both the suction and discharge ports on the QP4TE pump use a 4-inch diameter opening, which allows the pump to pump at a rate of approximately 528 gallons/minute (gpm) or 2,[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 13 Figure 1. QP4TE Pump Dimensions ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o ME T 4 - P Q e p y Tp m u P h s a r T e z i S e g r a h c s i D & n o i t c u S) . m m 0 0 1 x 0 0 1 ( . n i 4 x 4 g n i p m u P m u m i x a M y t i c a p a C e t u n i m / s n o l l a g[...]

P A GE 14 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) SPECIFICA TIONS (ENGINE) ) e n i g n E ( s n o i t a c i f i c e p S . 2 e l b a T e n i g n E l e d o M0 2 2 0 5 D 0 7 2 - X E N I B O R e p y T e l g n i S , e k o r t s 4 d e l o o c - r i A , V H O , r e d n i l y C e n i l o s a G t f a h S l a t n o z i r o H e n i g n E t n e[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 15 PUMP COMPONENTS 1 . Pump – The MQ Model QP4TE is a 4-inch trash pump used in general de-w atering applications. T ypical dewatering applications consist of manholes, septic tanks, f ast and slow seepage ditch w ater , silt water , mud water and muc k w ater . 2 . Fill Cap – Prior to oper[...]

P A GE 16 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) B ASIC ENGINE Figure 3. Engine Controls and Components INITIAL SER VICING The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the ROBIN engine service manual for instructions and details for proper operation and servicing. 1[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 17 PRE-INSPECTION (ENGINE) Figure 4. Engine Oil Dipstick (Removal) Figure 5. Engine Oil Dipstick (Oil Level) 1 . Clean the pump, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner . 2. Check the air filter f or dir t and dust. If air filter is dir ty ,[...]

P A GE 18 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) PRE-SETUP (PUMP) Before Starting 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible, on a firm flat, level surface. 3 . T o prime pump, remo v e fill cap (Figure 2) and fill pump casing with water . If the pump casing is not filled wi[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 19 INITIAL ST ART -UP (ENGINE) Starting the Engine 1 . Place the engine fuel valve lever (Figure 6) to the " ON " position. DO NOT attempt to operate the pump until the Saf ety , General Inf or mation and Inspection sections of this manual have been read and thoroughly understood . 2 [...]

P A GE 20 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) INITIAL ST AR T -UP (ENGINE) 6 . Grasp the star ter grip (Figure 11) and slowly pull it out. The resistance becomes the hardest at a certain position, corre- sponding to the compression point. Pull the starter grip briskly and smoothly for starting. 7 . If the engine has started, sl[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 21 MAINTENANCE (PUMP) T o perform the pump vacuum test do the f ollowing: 1. Remove the pump fill cap (Figure 2), and fill the pump with water . 2. Star t the engine as outlined in the initial star t-up section, and wait for the pump to begin pumping. 3. As shown in Figure 17 (next page), place[...]

P A GE 22 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) MAINTENANCE (PUMP) Figure 17. Pump V acuum T ester Pressure reading may vary depending on altitude. NOTE When performing pressure test, be sure to place cap over one of the discharge por ts. NOTE[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 23 MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions. NOTE e l u d e h c S e c n a n e t n i a M e n i g n E . 4 e l b a T ) 3 ( N O I T P I R C S E DN O I T A R E P OE R O F E B T S R I F H T N O M R O . S R H 0 1 Y R E V E S H T N O M 3 R O . S R H [...]

P A GE 24 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) Maintenance P erf or m the engine maintenance procedures as indicated below: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y . Check and retighten all f asteners as necessar y . Check the spring box[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 25 PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely . z Run the engine until the fuel in the injection system is completely consumed . z Completely drain used oil from the engine crankcase a[...]

P A GE 26 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) TR OUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E . 5 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t r a t s o t t l u c i f f i D g u l p k r a p s t u b e l b a l i a v a s i l e u F e l b a l i a v a r e w o P ( . e t i n g i t o n l l [...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 27 TROUBLESHOO TING (ENGINE/PUMP) ) d e u n i t n o C ( G N I T O O H S E L B U O R T E N I G N E . 5 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O . s e t a u t c u l f d e e p s l a n o i t a t o R ? r e p o r p m i t n e[...]

P A GE 28 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availability of the parts listed. When ordering a part that has more than one item number listed, check the remark[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 29 QP4TE 1 T O 5 UNITS WITH ROBIN EX270D50021 ENGINE Qt y . ..... P/N ......................... Description 1 ......... 0811885433 ............ MECHANICAL SEAL SLEEVE 1 ......... 1470040030 ............ IMPELLER 1 ......... 1401350350 ............ CHECK V AL VE 4 ......... 0631211159 ..........[...]

P A GE 30 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) PUMP ASSY . PUMP ASSY . 53 MECHANICAL SEAL KIT 55 42 49 18 48 15 48 43 33 35 45 43 21 44 50 29 47 16 8 10 51 9 10 1 12 38 39 14 3 30 32 19 54 52 19 4 54 4 36 40 7 37 34 27 24 25 26 22 2 23 11 17 23 28 41 41 28 46 13 6 5 20 31 56[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 31 PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 14660600100002 CASING 1 2 14660600200002 CASING CO VER ...................................................... 1 ........ OCT OBER 2007 AND BELO W 2 14660600210002 CASING CO VER ...................................................... 1 .[...]

P A GE 32 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) PUMP ASSY . PUMP ASSY . 53 MECHANICAL SEAL KIT 55 42 49 18 48 15 48 43 33 35 45 43 21 44 50 29 47 16 8 10 51 9 10 1 12 38 39 14 3 30 32 19 54 52 19 4 54 4 36 40 7 37 34 27 24 25 26 22 2 23 11 17 23 28 41 41 28 46 13 6 5 20 31 56[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 33 PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 40 4334201240 IMPELLER W ASHER, F42XF12 T4.5 1 41 0458220070 SEAL W ASHER, 3/8" (CASING CO VER ) 4 42 0205450100 N U T , M10 (ENGINE) 4 43 0205450100 N U T , M10 (CUSHION RUBBER) 8 44 0205450100 N U T , M10 (PUMP) 2 45 0[...]

P A GE 34 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) R OBIN EX270D50220 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY .[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 35 ROBIN EX270D50220 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 510 2793261200 AIR CLEANER ASSY ., DU AL ............ 1 ............... INCLUDES ITEM W/ * 510-200 * 2793263108 BASE CP 1 510-210 * 2793263108 P A CKING 1 510-220 * 2793265008 GASKET[...]

P A GE 36 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) R OBIN EX270D50220 ENGINE — CAMSHAFT ASSY . CAMSHAFT ASSY .[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 37 R OBIN EX270D50220 ENGINE — CAMSHAFT ASSY . CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 10 2793160101 CAMSHAFT CP .......................................... 1 ............. INCLUDES ITEMS W/ * 25 2773510103 PIN, CAMSHAFT , 9DX78.5L 1 27 0240060010 O R I N G , 5 . 8 DX9.6DX1.[...]

P A GE 38 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) ROBIN EX270D50220 ENGINE — CARB URET OR ASSY . CARBURET OR ASSY .[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 39 R OBIN EX270D50220 ENGINE — CARBURET OR ASSY . CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 210 2796230200 CARBURET OR ASSY . ............................... 1 ................ INCLUDES ITEM W/ * 210-1 * 2796253508 V A L V E T H RO TTLE 1 210-2 * 2516245008 SCREW 2 210-3 *[...]

P A GE 40 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) R OBIN EX270D50220 ENGINE — CRANKCASE ASSY . CRANKCASE ASSY .[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 41 ROBIN EX270D50220 ENGINE — CRANKCASE ASSY . CRANKCASE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2791010221 CRANKCASE CP , W/ OIL SENSOR ................................ 1 .......... INCLUDES ITEMS W/ * 30 * 0440300160 OIL SEAL, 28.8DX45DX7T 1 40 * 0600300340 BALL BEARING, BB6206, 30[...]

P A GE 42 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) R OBIN EX270D50220 ENGINE — CRANKSHAFT/PIST ON ASSY . CRANKSHAFT , PIST ON ASSY .[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 43 R OBIN EX270D50220 ENGINE — CRANKSHAFT/PIST ON ASSY . CRANKSHAFT , PIST ON ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2792090111 CRANKSHAFT CP 1 50 0180180010 FLANGE NUT , M18X31DX14H 1 70 0323030010 W OODR UFF KEY , 3BX6HX16D 1 310 2792250120 CONNECTING R OD ASSY . .................[...]

P A GE 44 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) R OBIN EX270D50220 ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY .[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 45 R OBIN EX270D50220 ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 20# 2371420203 V AL V E GUIDE,5.5DX9.5DX27L 2 26# 2771601001 STEM SEAL, 5DX11.6DX15DX7.8T 1 30 2793360103 V A L V E SPRING, 17DX2.3DX27L N=5.8 2 40 2693370103 SPRING RET AINER 2[...]

P A GE 46 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) R OBIN EX270D50220 ENGINE — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 47 R OBIN EX270D50220 ENGINE — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 10 2796010211 FUEL T ANK CP ., 3.6L BLACK 1 20 0732005180 LABEL, W ARNING 1 23 2799510103 LABEL, MODEL 1 30 0430440050 FUEL T ANK CAP CP 1 40 0641360010 FUEL, FIL TER 1 48 0505120020 [...]

P A GE 48 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) R OBIN EX270D50220 ENGINE — GO VERNOR ASSY . GO VERNOR ASSY .[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 49 ROBIN EX270D50220 ENGINE — GO VERNOR ASSY . GO VERNOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 10 2794230113 GO VERNOR LEVER 1 20 2774220113 GO VERNOR SHAFT 1 30 2794270101 GO VERNOR R OD CP . 1 40 2774280113 ROD SPRING, 7DX0.5DX182L N=16 1 50 0031305000 CLIP 2 60 0130060240 B O L[...]

P A GE 50 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) R OBIN EX270D50220 ENGINE — IGNITION COIL/FL YWHEEL ASSY . IGNITION/FL YWHEEL ASSY .[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 51 R OBIN EX270D50220 ENGINE — IGNITION COIL/FL YWHEEL ASSY . IGNITION/FL YWHEEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2797923001 FL YWHEEL CP , 15W , 40W CHARGING 1 11 2797943001 IGNITION COIL CP 1 30 0011406250 B OL T & W ASHER ASSY . 2 50 27773101H1 WIRE 1 CP 1 6 0 KU3110710[...]

P A GE 52 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) R OBIN EX270D50220 ENGINE — MUFFLER ASSY . MUFFLER ASSY .[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 53 R OBIN EX270D50220 ENGINE — MUFFLER ASSY . MUFFLER ASSY . N O P ART NO P ART NAME QTY . REMARKS 310 2793010121 MUFFLER CP 1 320 2793420111 MUFFLER CO VER 1 340 2773520103 GASKET , MUFFLER 1 350 9802008280 FLANGE, NUT 2 360 0152060090 T APPING BOL T 2 361 0110060010 FLANGE BOL T 1 365 01100[...]

P A GE 54 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) R OBIN EX270D50220 ENGINE — OIL SENSOR ASSY . OIL SENSOR ASSY .[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 55 R OBIN EX270D50220 ENGINE — OIL SENSOR ASSY . OIL SENSOR ASSY . N O P ART NO P ART NAME QTY . REMARKS 700 2797630121 OIL SENSOR CP 1 740 0011406160 B O L T AND W ASHER ASSY 2 770 2077500101 CLAMP CP 1[...]

P A GE 56 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) R OBIN EX270D50220 ENGINE — RECOIL ST ARTER ASSY . RECOIL ST ARTER ASSY .[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 57 R OBIN EX270D50220 ENGINE — RECOIL ST ARTER ASSY . RECOIL ST ARTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 10 2795120201 B L OW E R HO U SING CP ., BLACK 1 20 0732005140 LABEL, TRADE MARK 64D 1 40 0110060030 FLANGE BOL T , M6X1.0X14DX14L 4 60 2795271111 BAFFLE 1, CASE CP 1 61 279[...]

P A GE 58 —OPERA TION AND P ARTS MANU AL — REV . #1 (10/10/08) P A YMENT TERMS T erms of payment f or par ts are net 30 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of origin. Multiquip’ s responsibility ceases when a signed manif est has been[...]

OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 59 NO TES[...]

OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MUL TIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the pro[...]