Napoleon Fireplaces BGD90PT manual

1 W415-0614 / A / 07.24.07 INSTALLATION AND OPERATION INSTRUCTIONS Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031 www .napoleonfireplaces.com • ask@napoleon.on.ca INST ALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER . CERTIFIED UNDER CANADIAN AND AMERICAN NA TIONAL ST[...]

2 W415-0614 / A / 07.24.07 PG2-5 INTRODUCTION W arnings and Safety Precautions W arranty Dimensions General Instructions General Information Care of Glass & Plated Parts 5-9 VENTING V ent lengths V enting Specifi cations Air T erminal Locations 10-14 INST ALLA TION/FRAMING W all & Ceiling Protection Using Flexible V ent Components Fireplac[...]

3 W415-0614 / A / 07.24.07 ALL SPECIFICA TIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON®® IS A REGISTERED TRADEMARK OF WOLF STEEL L TD. P A TENTS U.S. 5.303.693.801 - CAN. 2.073.41 1, 2.082.915. © WOLF STEEL L TD. NAPOLEON® products are manufactured under the strict Standard of the wo[...]

4 W415-0614 / A / 07.24.07 6" Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operat- ing the fireplace. Never obstruct the front opening of the fireplace. Objects placed in fr ont of the fire place must be k ept a minimum of 48” from the fr ont face of the unit. Minimum clearance t[...]

5 W415-0614 / A / 07.24.07 We Suggest that our gas hearth products be installed and serviced by profession- als who are certified in the U.S. by the National Fire- place Institute (NFI) as NFI Gas Specialists. 24" 16" 12" Do not use abrasive cleaners to clean glass. Buff lightly with a clean dry cloth. The glass is 3/16” tempered g[...]

6 W415-0614 / A / 07.24.07 Simple venting confi guration (only one 90° elbow) VERTICAL RISE IN FEET V T FIGURE 4 See graph to determine the required vertical rise V T for the required horizontal run H T . For vent confi gurations requiring more than one 90° elbow , the following formulas apply: F or mula 1: H T < V T F or mula 2: H T + V T &[...]

7 W415-0614 / A / 07.24.07 H 2 H 1 V 1 90° See graph to determine the required vertical rise V T for the required horizontal run H T . V 1 = V T = 6 ft H 1 = 3 ft H 2 = 5 ft H R = H 1 + H 2 = 3 + 5 = 8 ft H O = .0 3 (t wo 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft H T = H R + H O = 8 + 2.7 = 10.7 ft H T + V T = 10.7 + 6 =16.7 Formula 1: H T [...]

8 W415-0614 / A / 07.24.07 MAXIMUM VERTICAL RISE IN FEET V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T The shaded area within the lines represents acceptable values for H T and V T . See graph to determine the required vertical rise V T for the required horizontal run H T . For vent confi gurations requiring more than two 90° elbow (top exit) [...]

9 W415-0614 / A / 07.24.07 AIR TERMINAL INST ALLA TIONS * * * * * Recommended to prevent condensation on windows and thermal breakage ** ** ** ** ** It is recommended to use a hea t shield and to maximize the distance to vinyl c lad so ts . *** *** *** *** *** The periscope GD-401 requir es a minimum 18 inc hes cle arance fr om an inside corner [...]

10 W415-0614 / A / 07.24.07 This application occurs when venting through an exterior wall. Having determined the air terminal loca- tion, cut and frame a hole in an exterior wall. The recommended framed opening is 14 1 / 2 ” W x 14 1 / 2 ” H with a minimum 14 1 / 2 ” round or square opening inside a fi nished wall. See fi gure15. 1. Mark an[...]

11 W415-0614 / A / 07.24.07 7. Using the 10” diameter fl exible aluminium liner , apply sealant, slide a minimum of 2” over the fi replace combustion air collar and secure with 6 #8 screws. 1. Move the fi replace into position. 2. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the ve[...]

12 W415-0614 / A / 07.24.07 Pr oceed once the vent installa tion is complete . Note : All gas connections m ust be contained within the fireplace when complete . 1. The fi replace is designed to accept a ½” gas supply line. The fi replace is equipped with a ½” manual shut-off valve, and an 18” listed fl exible gas connector . 2. The acce[...]

13 W415-0614 / A / 07.24.07 WARNING F acing and/or fi nishing material must ne ver o verhang into the fi replace opening. 59 1 /4 " 1" MIN 1" MIN 29" 10" MIN 72" 29" 59 1/4 " 59 1/4 " 29" 59 1/4 " 1 16" 82" FRAMING CLEARANCE T O COMBUSTIBLES MAINT AIN THESE MINIMUM CLEARANCES TO COM[...]

14 W415-0614 / A / 07.24.07 FIGURE 30 MANTLE CLEARANCES 0 34 7 8 9 12 5 6 7 H E I G H T M A N T L E MANTLE WIDTH 5 6 4 3 Combustible mantle clearance can vary according to the mantle depth. Use the graph to help evaluate the clearance needed. Do NO T use the fireplace if any part has been under water . Call a qualified service technician IMMEDIA TE[...]

15 W415-0614 / A / 07.24.07 1 . Place the door frame face down careful not to scratch the paint. 2 . Center the gasketed glass inside the door frame with the thick side of the gasket facing up. 3 . Bend the glass retainers located along the edge of the door frame over the gasket holding the glass in place. Careful not to break the glass. LOG SHIPPI[...]

16 W415-0614 / A / 07.24.07 NOTE: Refer to the FINISHING section of the BGD90NT/ PT Installation Manual for instructions on removing the door and log shipping bracket before proceeding. Brick panels are shipped separate from unit due to the brittle material of the bricks, care must be taken not to bend or force them into place. When shipped, the br[...]

17 W415-0614 / A / 07.24.07 6. Place the pin in log #7 in the hole in log #6. The log should sit in the notch on log #2 and the bottom should rest along the right side of the Andiron. 7. Place the large end of log#8 into the rear notch of log#4. The small branch of log#8 sits in the notch located on top of log#1. 8 PHAZER™ logs and glowing embers[...]

18 W415-0614 / A / 07.24.07 GLO WING EMBERS CHARCO AL EMBERS Randomly place the charcoal embers along the front and sides of the Hearth Panels in a realistic manner . Fine dust found in the bottom of the bag should not be used. Sprinkle vermiculite around the charcoal embers. Note: Both charcoal embers and vermiculite are not to be placed on the bu[...]

19 W415-0614 / A / 07.24.07 RECEIVER SLO T SP ARK MODULE VA LV E WING NUT 1. Remove access panel from inside the fi rebox. 2. Unplug the control module from the junction box 3. Pull up on the control module being held down with velcro and disconnect the plugs (fan, aux). Remove wiring harness from the front of casing. 4. Install the new control mo[...]

20 W415-0614 / A / 07.24.07 T o operate this fi replace using the remote, the pilot must be running and the gas valve turned to the “ON” position. Ensure that the receiver has power and the backup switch is in the auto position. 1. Install the batteries (AAA) into the remote control transmitter . The “HOUSE” icon with room temperature will[...]

21 W415-0614 / A / 07.24.07 5. F AN SPEED SETTING This function controls the speed of the hot air circulating fan. T o change the fan speed, use the UP and Down button until the cursor (small triangle) is left of the fan icon. Set to one of 4 levels included or turned off (level 4 means full speed) 6. TIMER SETTING The Remote Control has a sleep fu[...]

22 W415-0614 / A / 07.24.07 ADDRESS SETTING PROCEDURE Use the UP and DOWN key on the transmitter until the cursor (small triangle) is left of the clock icon. From time 0:00 press the LEFT key ten times. The display will show then the trans- mitter address. Press the LEFT key to exit this function. The transmitter address is required to be equal to [...]

23 W415-0614 / A / 07.24.07 DIP SWIT CH NUMBER (0 = ON / 1 = OFF)[...]

24 W415-0614 / A / 07.24.07 A. This fi replace is equipped with a pilot which must be lit by hand while following these instructions exactly . B. Before operating smell all around the fi replace area for gas and next to the fl oor because some gas is heavier than air and will settle on the fl oor . C. Use only your hand to turn the gas control [...]

25 W415-0614 / A / 07.24.07 ADJUSTMENTS TURN OFF THE G AS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPL ACE. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after ser- vicing. This fi replace and its venting system should be inspected bef[...]

26 W415-0614 / A / 07.24.07 PILOT BURNER THERMOCOUPLE THERMOPILE FLAME MUST ENVELOP UPPER 3/8” T O 1/2” OF THERMOCOUPLE & THERMOPILE Closing the air shutter will cause a more yellow fl ame, but can lead to carboning. Opening the air shutter will cause a more blue fl ame, but can cause fl ame lifting from the burner ports. The fl ame may[...]

27 W415-0614 / A / 07.24.07 # P ART NO. DESCRIPTION 1* W390-0002 DOOR LA TCH ( EA ) 2 W725-0047 NA TURAL GAS V AL VE - MODULA TING 2 W725-0048 PROP ANE GAS VAL VE - MODULATING 3 W455-0040 #41 NA TURAL GAS ORIFICE 3 W455-0058 #35 NA TURAL GAS ORFICE 3 W455-0059 #53 PROP ANE GAS ORIFICE 4 W680-0014 THERMOCOUPLE 5 W240-0008 ELECTRODE C / W LEAD 6 W680[...]

28 W415-0614 / A / 07.24.07 6 4 8 7 5 40 22 27 28 29 30 34 26 25 33 61 32 61 31 11 62 20 2 14 15 12 3 13 18 16 68 52 55 21 76 43 66 67 AUX ON 0:00 00 ON/OFF FEATURE SELECT * W ARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting ther- mocouple supplied by Wolf Steel Ltd.[...]

29 W415-0614 / A / 07.24.07 White / grey film forms. Sulphur from fuel is being deposited on glass, logs or combustion chamber sur- faces. - clean the glass with a gas fi replace glass cleaner . DO NOT CLEAN GLASS WHEN HOT . If deposits are not cleaned off regularly , the glass may become per- manently marked. Carbon is being de- posited on glass,[...]

30 W415-0614 / A / 07.24.07 Main burner goes out; pilot goes out. Main burner goes out; pilot stays on. Pilot fl ame is not large enough or not engulfi ng the thermo- pile - turn up pilot fl ame. - replace pilot assembly . Thermopile shorting - clean thermopile connection to the valve. Reconnect. - test and replace thermopile if required. T empe[...]

31 W415-0614 / A / 07.24.07 Fireplace Service History This fireplace must be serviced annually depending on usage DA TE DEALER NAME SERVICE TECHNICIAN NAME SER VICE PERFORMANCE SPECIAL CONCERNS[...]

32 W415-0614 / A / 07.24.07 NO TES[...]