Napoleon Fireplaces GD19N manual

1 W415-0612 / C / 01.25.08 INST ALLA TION AND OPERA TION INSTRUCTIONS W olf Steel Ltd., 24 Napoleon Rd ., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031 ww w .napoleonreplaces .com • ask@napoleon.on.ca GD19N NA TURAL GAS GD19P PROP ANE - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of thi[...]

2 W415-0612 / C / 01.25.08 • Do not burn wood or other materials in this fi replace. • Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the fi replace. • Clothing or other fl ammab[...]

3 W415-0612 / C / 01.25.08 NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Cer tifi cate. NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and tes[...]

4 W415-0612 / C / 01.25.08 FOR YOUR SATISFACTION, THIS FIR EPL ACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 1 1 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. [...]

5 W415-0612 / C / 01.25.08 33 1 / 8 ” 4” DIA. 7” DIA. 13” 15 3 / 8 ” 12” 26 3 / 8 ” 34 1 / 8 ” 34 1 / 8 ” 33 7 / 8 ” 9 1 / 2 ” 5” 2 1 / 2 ” 1 3 / 4 ” GAS LINE ACCESS ELECTRICAL ACCESS 4” DIA. 7” DIA. 10 1 / 4 ” 20 1 / 2 ” 19 3 / 4 ” 21 3 / 4 ” 9” DIMENSIONS FIGURE 1a VENTING VENTING LENGTHS AND AIR TERMINAL[...]

6 W415-0612 / C / 01.25.08 For safe and proper operation of the fi replace follow the venting instruction exactly . Deviation from the minimum or the maximum vertical vent length can create dif fi culty in burner start-up and/or carboning. Under extreme vent con fi gurations, allow several minutes (5-15) for the fl ame to stabilize after igniti[...]

7 W415-0612 / C / 01.25.08 Use the GD201 periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum of 12" above grade. The maximum allowable vent length is 10 ft. 16” MINIMUM 35 FT MAXIMUM 3 FT MINIMUM 16” MINIMUM 35 FT MAXIMU[...]

8 W415-0612 / C / 01.25.08 FIGURE 6 MINIMUM AIR TERMINAL L OCA TION CLEARANCES[...]

9 W415-0612 / C / 01.25.08 VENTING APPLICA TION FL O W CHART FIREPLACE VENT EXIT REAR EXIT TOP EXIT Horizontal T ermination V ertical Termination V ertical Termination V ertical rise is equal to or greater than the horizontal run V ertical rise is less than horizontal run Horizontal run + verti- cal rise to maximum of 35 feet Horizontal run + verti[...]

10 W415-0612 / C / 01.25.08 90° 90° 90° H 1 V 2 H 2 V 1 n fi guration (only one 90° elbow) Simple venting con fi guration (only one 90° elbow) See graph to determine the required vertical rise V T for the required horizontal run H T . For vent con fi gurations requiring more than one 90° elbow , the following formulas apply: F or mula 1: H[...]

11 W415-0612 / C / 01.25.08 H 2 H 4 V 2 90° H 3 H 1 V 1 90° 90° H 2 H 1 V 1 Simple venting con fi guration (only one 90° elbow) Example 2: V 1 = V T = 6 ft H 1 = 3 ft H 2 = 5 ft H R = H 1 + H 2 = 3 + 5 = 8 ft H O = .03(two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft H T = H R + H O = 8 + 2.7 = 10.7 ft H T + V T = 10.7 + 6 =16.7 Formula 1:[...]

12 W415-0612 / C / 01.25.08 See graph to determine the required vertical rise V T for the required horizontal run H T For vent con fi gurations requiring more than two 90° elbows the following formulas apply: F or mula 1: H T < V T F or mula 2: H T + V T < 35 feet Example 4: FIGURE 12 The shaded area within the lines represents acceptable v[...]

13 W415-0612 / C / 01.25.08 H 1 H 2 V 1 V 2 90° 45° 90° 90° Simple venting con fi guration (only two 90° elbows) Example 5: V 1 = 4 ft V 2 = 1.5 ft V T = V 1 + V 2 = 4 + 1.5 = 5.5 ft H 1 = 2 ft H 2 = 1 ft H 3 = 1 ft H 4 = 1.5 ft H R = H 1 + H 2 + H 3 + H 4 = 2 + 1 + 1 + 1.5 = 5.5 ft H O = .03(four 90° elbows + one 45° elbow - 90°) = .03(90[...]

14 W415-0612 / C / 01.25.08 The shaded area within the lines represents acceptable values for H T and V T . Example 6: V 1 = 3 ft V 2 = 6 ft V 3 = 8 ft V T = V 1 + V 2 + V 3 = 3 + 6 + 8 = 17 ft H 1 = 2 ft H 2 = 2.5 ft H R = H 1 + H 2 = 2 + 2.5 = 4.5 ft H O = .03(four 90° elbows - 90°) = .03(90 + 90 + 90 + 90 - 90) = 8.1 ft H T = H R + H O = 4.5 +[...]

15 W415-0612 / C / 01.25.08 The shaded area within the lines represents acceptable values for H T and V T . For vent con fi gurations requiring more than two 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply: F or mula 1: H T < 3V T F or mula 2: H T + V T < 35 f eet Simple venting con fi gurations FIGURE 18 E[...]

16 W415-0612 / C / 01.25.08 In order to convert the venting con fi guration from a rear exit to a top exit , remove the components as illustrated: When reinstalling in the alternate position: Check gaskets for tears, replace if necessary to ensure a proper seal. T OP EXIT CONVERSION FIGURE 18 4” Collar 4” Gasket 7” Collar 7” Gasket 4” Ga[...]

17 W415-0612 / C / 01.25.08 HORIZONT AL INST ALLA TION VERTICAL INST ALLA TION INST ALLA TION WALL AND CEILING PR O TECTION FIGURE 19 This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall 9 7/8" wide by 1 1 3/8" high to a[...]

18 W415-0612 / C / 01.25.08 Use only approved fl exible vent pipe kits marked: “Wolf Steel Approved V enting” as identi fi ed by the stamp only on the 7” fl exible vent pipe. FIGURE 24 USING FLEXIBLE VENT COMPONENTS FIGURES 22a&b Six inches (6") is the minimum bend radius allowed for the seven inch (7") diameter fl exible ve[...]

19 W415-0612 / C / 01.25.08 CAULKING #10x2" SCREWS HIGH TEMPERA TURE SEALANT #8 x 1/2" SCREWS 7" RIGID VENT PIPE 2" OVERLAP 4" RIGID VENT PIPE ATTE NTION-CH AUD CAUTI ON - H OT FIGURE 29 1. Move the fi replace into position. Measure the vent length required between terminal and fi replace taking into account the additiona[...]

20 W415-0612 / C / 01.25.08 REAR VENT APPLICA TION: Attach 4" and 7" elbows to the fi replace. Secure with 3 screws and seal the joints and screw heads using high temperature sealant. Proceed to step 1 below . TOP VENT APPLICA TION: 1. Move the fi replace into position. 2. Fasten the roof support to the roof using the screws provided.Th[...]

21 W415-0612 / C / 01.25.08 FIGURE 35 GAS INST ALLA TION This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. The fi replace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile home installations, the fi replace must be fastened in plac[...]

22 W415-0612 / C / 01.25.08 REAR VENT T OP VENT 13 1 / 4 ” 22 1 / 4 ” 22 1 / 4 ” 2 " 4 " 4 " 6 " 2 " SIDE WA L L PROTRUSION INSIDE CHASE OUTSIDE CHASE 13 1 / 4 ” 22 1 / 4 ” 22 1 / 4 ” 22 1 / 4 ” 33 1 / 2 ” 23” MINIMUM 22 1 / 4 ” 4 3 / 4 ” 2 1 / 2 ” HEADE R MINIMUM 53 1 / 8 ” ENCLOSURE HEIGHT 13 1 /[...]

23 W415-0612 / C / 01.25.08 MINIMUM MANTEL AND ENCL OSURE CLEARANCES Mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. Combustible materials must be installed fl ush with the front of the fi replace but must not cover any of the black face-area of the fi replace. Non-combustible materia[...]

24 W415-0612 / C / 01.25.08 FR ONT F A CING AND INSET KIT INST ALLA TION 4. Clip the keystone 6 over the band of material and centre on the magnet. 5. While angling the bottom inset, insert the side tabs on the bottom inset 4 behind the side edges of the control panel opening. 6. Close the bottom inset assembly 4 against the magnet to hold closed. [...]

25 W415-0612 / C / 01.25.08 FIGURE 54 4. Place the thermal disk assembly onto the stud located at the lower left of the fi rebox and behind the support bracket. 5. Connect the wiring for the variable speed switch. 6. Insert the blower assembly into the left side under the firebox, slide into the clip and place onto the same stud used for the therm[...]

26 W415-0612 / C / 01.25.08 1. Place the rear log as shown, ensuring the holes on the underside are placed onto the 2 pins of the log support. In order to assemble the log set, the glass door must be removed, see Glass Door Installation and Removal . FINISHING GLASS DOOR INST ALLA TION AND REMO V AL LOG PLA CEMENT BRACKET FIGURE 60a-d Before the gl[...]

27 W415-0612 / C / 01.25.08 Randomly place the charcoal embers along the front and sides of the burner in a realistic manner . Fine dust found in the bottom of the bag should not be used. Sprinkle vermiculite around the charcoal embers. Note: Both charcoal embers and vermiculite are not to be placed on the burner ports. T ear the embers into pieces[...]

28 W415-0612 / C / 01.25.08 WIRING DIA GRAM The main burner and Night Light TM switch is located behind lower access panel. For ease of accessibility , optional re- mote wall switches may be installed in a convenient location for both burner and light operation. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gaug[...]

29 W415-0612 / C / 01.25.08 1. STOP! READ THE ABOVE SAFETY INFORMA TION ON THIS LABEL. 2. TURN REMOTE W ALL SWITCH TO OFF POSITION. 3. TURN OFF ALL ELECTRIC POWER T O THE FIREPLACE AND REMOVE BA TTERIES. 4. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUT OMA TICALL Y LIGHTS THE PILOT . DO NOT TRY T O LIGHT THE PILOT BY HAND. 5. TURN MA[...]

30 W415-0612 / C / 01.25.08 FIGURE 65 1. Turn of f the electrical and gas supply to the fi replace. 2. Remove the front, glass viewing door and log set. 3. Remove the 2 securing screws. Slide the burner assembly to the right and lift out. 4. Using a deep 9 / 16 ” socket wrench, remove the main burner ori fi ce. A 7 / 8 ” back-up wrench must b[...]

31 W415-0612 / C / 01.25.08 Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon® d ealer or distributor. When ordering replacement parts always give the following information: 1. M ODEL & S ERIAL N UMBER OF FIREPLACE 2. I NST ALLA TION DA TE OF FIREP[...]

32 W415-0612 / C / 01.25.08 25 29 6 7 27 5 12 1 2 3 21 8 18 24 21 20 23 22 17 31 4 32[...]

33 W415-0612 / C / 01.25.08 Pilot will not light. V erify the "S" wire for the sensor and the "I" wire for the ignitor are connected to the correct terminals (not reverse) on the module and pilot assembly . V erify no loose connections, electrical shorts in the wiring or ground out to any metal object. T urn the ON/OFF switch to[...]

34 W415-0612 / C / 01.25.08 Flames are very ag- gressive. - V enting action is too great. Realign door and secure. Restrict vent exit with restrictor plate. See Restricting V ents. - Door is ajar Main burner fl ame is a blue, lazy , transparent fl ame. - Blockage in vent. Remove blockage. In really cold conditions, ice buildup may occur on the te[...]

35 W415-0612 / C / 01.25.08 Fireplace Service History This fireplace must be serviced annually depending on usage DA TE DEALER NAME SERVICE TECHNICIAN NAME SERVICE PERFORMANCE SPECIAL CONCERNS[...]

36 W415-0612 / C / 01.25.08 NO TES[...]