Napoleon GDS28P manual

1 W415-0153 / B / 06.10.10 INST ALLER: LEA VE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RET AIN THIS MANUAL FOR FUTURE REFERENCE. INST ALLA TION AND OPERA TING INSTRUCTIONS 1.2A Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky , USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www .napole[...]

2 W415-0153 / B / 06.10.10 NOTE: Changes, other than editorial, are denoted by a vertical line in the margin. T ABLE OF CONTENTS 1.0 INST ALLA TION OVERVIEW 3 2.0 INTRODUCTION 4 2.1 DIMENSIONS 5 2.2 GENERAL INSTRUCTIONS 5 2.3 GENERAL INFORMA TION 7 2.4 RA TING PLA TE INFORMA TION 8 3.0 VENTING 9 3.1 VENTING LENGTHS AND COMPONENTS 10 3.2 TYPICAL VEN[...]

3 W415-0153 / B / 06.10.10 Door , see “DOOR CLOSING / OPENING” section. Rating plate, see “RA TING PLA TE” section. Logo, see “LOGO PLACEMENT” section. V ent, see “VENTING” section. 1.0 INST ALLA TION O VERVIEW[...]

4 W415-0153 / B / 06.10.10 3.1A ! W ARNING • THIS APPLIANCE IS HOT WHEN OPERA TED AND CAN CAUSE SEVERE BURNS IF CONT ACTED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury . • Risk of fi re or asphyxiation do not [...]

5 W415-0153 / B / 06.10.10 2.1 DIMENSIONS 22 1/2” 1 1 1/4” 26 3/4” 7” Ø AIR INT AKE 4” Ø FLUE 18 1/2” 5 1/2” 17 3/4” 12” 10” GAS LINE ACCESS HOLE LOCA TED IN PEDEST AL BASE 15” WINDOW OPENING 2.2 GENERAL INSTRUCTIONS AL W A YS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPL Y HAS RAN OUT , WITH THE GLASS DOOR [...]

6 W415-0153 / B / 06.10.10 4.1 THIS GAS APPLIANCE SHOULD BE INST ALLED AND SER VICED BY A QUALIFIED INST ALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speci fi cs that apply to your area, for example in Massachusetts State: • This product must be installed by a licensed plumb[...]

7 W415-0153 / B / 06.10.10 2.3 GENERAL INFORMA TION GDS28 GS28 NG LP NG LP Altitude (FT) 0-4,500 0-4500 0-4500 0-4500 Max. Input (BTU/HR) 30,000 26,000 30,000 26,000 Max. Output (BTU/HR) 25,500 22,360 24,600 21,600 Max. Steady State Ef fi ciency (w/the fan on) 85% 86% 82% 83% Max. A.F .U.E. 76% 77% Min. Inlet Gas Supply Pressure 4.5" W ater C[...]

8 W415-0153 / B / 06.10.10 INST ALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the unit. For rating plate location, see “INST ALLA TION OVERVIEW” section. This illustration is for reference only . Refer to the rating plate on the appliance for accurate inform[...]

9 W415-0153 / B / 06.10.10 3.0 VENTING 7.1 THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INT AKE VENT PIPE SYSTEM. Refer to the section applicable to your installation. For safe and proper operation of the appliance follow the venting instruction exactly . Deviation from the minimum vertical vent length can create dif fi culty in burner start-up a[...]

10 W415-0153 / B / 06.10.10 3.1 VENTING LENGTHS AND COMPONENTS Use only Wolf Steel, Simpson Dura-V ent, Selkirk Direct T emp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be [...]

11 W415-0153 / B / 06.10.10 3.2 TYPICAL VENT INST ALLA TION 26 3/4" 16" MINIMUM 40 FEET MAXIMUM 3' MINIMUM 26 3/4" 29" MINIMUM 55 3/4" MINIMUM PLUS RISE* 34" MAXIMUM * See "VENTING" section.[...]

12 W415-0153 / B / 06.10.10 Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’. 9.7 3.3 SPECIAL VENT INST ALLA TIONS 57" MINIMUM 12" MIN. TO GRADE 1[...]

13 W415-0153 / B / 06.10.10 3.4 VENT TERMINAL CLEARANCES INST ALLA TIONS CANADA U.S.A. A 12” 12” Clearance above grade, veranda porch, deck or balcony . B 12” Δ 9” Δ Clearance to windows or doors that open. C 12” * 12” * Clearance to permanently closed windows. D 18” ** 18” ** V ertical clearance to ventilated sof fi ts located a[...]

14 W415-0153 / B / 06.10.10 3.6 DEFINITIONS 14.1 For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than H T - total of both horizontal vent lengths (Hr) and of fsets (Ho) in feet H R - combined horizontal vent lengths in feet H O [...]

15 W415-0153 / B / 06.10.10 3.8 T OP EXIT HORIZONT AL TERMINA TION 16.1A Simple venting con fi guration (only one 90° elbow) (H T ) < (V T ) For vent con fi gurations requiring more than one 90° elbow , the following formulas apply: Formula 1: H T < V T Formula 2: H T + V T < 40 feet Example 1: V 1 = 3 FT V 2 = 8 FT V T = V 1 + V 2 = 3[...]

16 W415-0153 / B / 06.10.10 (H T ) > (V T ) Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V T for the required horizontal run H T . REQUIRED VERTICAL RISE IN INCHES V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T 0 51 5 20 100 50 150 12.5’ 29” 57” 147” 2.83’ The shaded area within[...]

17 W415-0153 / B / 06.10.10 3.9 T OP EXIT VERTICAL TERMINA TION (H T ) < (V T ) Simple venting configurations. See graph to determine the required vertical rise V T for the required horizontal run H T . REQUIRED VERTICAL RISE IN FEET V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T For vent configurations requiring one or more 90° elbows the fo[...]

18 W415-0153 / B / 06.10.10 (H T ) > (V T ) Simple venting configurations. See graph to determine the required vertical rise V T for the required horizontal run H T . REQUIRED VERTICAL RISE IN FEET V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T For vent configurations requiring more than two 90° elbows the following formulas apply: Formula 1:[...]

19 W415-0153 / B / 06.10.10 3.10 VERTICAL THR OUGH EXISTING CHIMNEY This appliance is designed to be attached to a 3" co- linear fl exible vent system running the full length of a masonry chimney . The fl exible vent pipe accommodates any contours of a masonry chimney , however , it is necessary to keep the fl exible vent pipe as straight a[...]

20 W415-0153 / B / 06.10.10 4.0 INST ALLA TION ! W ARNING FOR SAFE AND PROPER OPERA TION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS EXACTL Y . ALL INNER EXHAUST AND OUTER INT AKE VENT PIPE JOINTS MA Y BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL P AC W573-0007 (NOT SUPPLIED) WITH [...]

21 W415-0153 / B / 06.10.10 4.2 WALL AND CEILING PRO TECTION For optimum performance, it is recommended that all horizontal runs have a minimum 1/4" rise per foot when venting. For safe and proper operation of the appliance, follow the venting instructions exactly . ! W ARNING DO NOT FILL THE SP ACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY[...]

22 W415-0153 / B / 06.10.10 4.2.2 VERTICAL INST ALLA TION This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor . See accessories to order speci fi c kits required. A. Determine the air terminal location, cut and frame a square opening as illustrated [...]

23 W415-0153 / B / 06.10.10 4.2.4 VERTICAL AIR TERMINAL INST ALLA TION A. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. B. Stretch the inne[...]

24 W415-0153 / B / 06.10.10 A. Attach the adjustable pipe to the last section of rigid pipe. Secure with screws and seal. B. Install the inner fl ex pipe to the appliance. Secure with 3 screws and fl at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied). C. Run a bead of high temperature sealant (n[...]

25 W415-0153 / B / 06.10.10 4.5 GAS INST ALLA TION 30.1A Installation and servicing to be done by a quali fi ed installer . Do not use open fl ame. • Move the appliance into position and secure. • If equipped with a fl ex connector the appliance is designed to accept a 1/2” gas supply . Without the connector it is designed to accept a 3/8?[...]

26 W415-0153 / B / 06.10.10 4.7 B-VENT SPECIFICS 4.7.1 CHIMNEY INST ALLA TION 63.7 “A” VENT - SOLID FUEL WOOD BURNING CHIMNEY & VENT CONNECTOR (LINER NEEDED IF INSIDE DIAMETER IS 6” OR LARGER) SINGLE W ALL OR “B” VENT MASONR Y CLA Y LINED CHIMNEY + VENT CONNECTOR (NO NEW LINER NEEDED IF OLD LINER DIAMETER IS 4-5”) SINGLE W ALL OR ?[...]

27 W415-0153 / B / 06.10.10 4.7.2 INST ALLING "B" VENT Follow the instructions of the "B" vent manufacturer for chimney installation. A. Remove and discard the two combustion air cover plates and gaskets located on the rear panel of the appliance. B. Replace the four screws per side to secure the rear panel to the appliance. C. [...]

28 W415-0153 / B / 06.10.10 4.7.5 ADDING VENT SECTIONS A dd chimney sections, according to the manufacturers installation instructions. The chimney must extend at least, 3 feet above its point of contact with the roof and at least 2 feet higher than any wall, roof, building or obstacle within 10 feet horizontally . 59.1A 3 FT MIN 3 FT MIN 3 FT MIN [...]

29 W415-0153 / B / 06.10.10 5.0 FINISHING 5.1 DOOR CLOSING AND OPENING ! W ARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. DO NOT STRIKE, SLAM OR SCRA TCH GLASS. DO NOT OPERA TE APPLIANCE WITH GLASS REMOVED, CRACKED, BROKEN OR SCRA TCHED. 72.4 ! W ARNING GLASS MA Y BE HOT , DO NOT TOUCH GLASS UNTIL COOLED. THE DOOR LA TCHES [...]

30 W415-0153 / B / 06.10.10 5.2.1 Place the back log into the fi rebox, pushing it as close to the fi rebox wall as possible and centered onto the log support pan. 5.2.2 Place the front log on the ember screen lining up the studs with the holes on the bottom of the log. NOTE: The ember screen is adjustable front to back. T o avoid fl ame impinge[...]

31 W415-0153 / B / 06.10.10 5.5 LOGO PLACEMENT Remove the backing of the logo supplied and centre over the logo installation holes, as indicated. 5.3 GLO WING EMBERS 5.4 CHARCO AL EMBERS 32.1 Randomly place the charcoal embers along the f ront and sides o f the log support tray in a realistic manner . Fine dust found in the bottom of the bag should[...]

32 W415-0153 / B / 06.10.10 6.0 OPERA TION MODEL GS28 ONL Y : SPILL SWITCH This is a thermally activated switch, attached to the back of the chimney adaptor , which senses the change in temperature and shuts down the gas valve in the event of a blocked or disconnected vent. It acts as a safety shut-off to prevent a build up of carbon monoxide or an[...]

33 W415-0153 / B / 06.10.10 6.1 OPERA TING/LIGHTING INSTRUCTIONS The on-off switch is located on the back of the unit at the top left corner on models GDS28 and GS28. When lit for the fi rst time, the appliance will emit a slight odour for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants [...]

34 W415-0153 / B / 06.10.10 7.0 ADJUSTMENT 7.1 PILO T B URNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. T urn in a clockwise direction to reduce the gas fl ow . Inlet pressure can be checked by turning screw (A) counter- clockwise until loosened and then placing pressure gauge tubing over the test point. Gauge should rea[...]

35 W415-0153 / B / 06.10.10 7.3 FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustra- tions provided. If any fl ames appear abnormal call a service person. 3/8” - 1/2” PILOT BURNER FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR FLAME SENSOR ELECT[...]

36 W415-0153 / B / 06.10.10 8.0 MAINTENANCE CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a quali fi ed service person. The appl[...]

37 W415-0153 / B / 06.10.10 8.2 BLO WER REPLA CEMENT Blower replacement may be done through either the fi rebox or from the rear of the unit. Using the rear panel is recommended. INST ALLA TION THROUGH THE REAR P ANEL : FOR MODEL GDS28 • T urn off the electrical power and the gas supply to the appliance. • Remove the two combustion air covers [...]

38 W415-0153 / B / 06.10.10 9.0 REPLA CEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor . FOR W ARRANTY REPLACEMENT P ARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. When ordering[...]

39 W415-0153 / B / 06.10.10 COMMON COMPONENTS REF NO. P ART NO. DESCRIPTION 26* W380-0002 V ARIABLE SPEED SWITCH KNOB 27 KB-35 V ARIABLE SPEED SWITCH 28 GZ552 REPLACEMENT BLOWER 29 W030-0022 ACCENT BAR 30 W200-0077 BLACK TRIVET 31 W300-0038 FRONT WINDOW GLASS 32 W300-0037 SIDE WINDOW GLASS 33 W562-0022 GLASS GASKET GS28 COMPONENTS REF NO. P ART NO.[...]

40 W415-0153 / B / 06.10.10 ROOF TERMIN AL KITS REF NO. P ART NO. DESCRIPTION GD1 12 - ROOF TERMINAL KIT - FLA T ROOF 47 W490-0073 4/7 INNER/OUTER SLEEVE 48 W670-0006 TERMINAL, 4/7 49 W010-0567 ROOF SUPPORT 50 W170-0063 STORM COLLAR 53 W263-0056 FLASHING COMMON ACCESSORIES REF NO. P ART NO. DESCRIPTION 54* W573-0007 HIGH TEMPERA TURE SEALANT 55* W6[...]

41 W415-0153 / B / 06.10.10 28 P I P I L O T N O L O T H I L O F F O 4 5 6 7 1 3 27 29 30 12 14 16 13 15 25 22 23 10 8 34 35 36 37 39 39 40 43 42 45 45 45 45 64 47 48 49 50 51 52 53 46 58 32 31 62[...]

42 W415-0153 / B / 06.10.10 10.0 TR OUBLE SHOO TING SYMPTOM PROBLEM TEST SOLUTION Main burner goes out; pilot stays on. Pilot fl ame is not large enough or not engul fi ng the thermopile. - Turn up the pilot fl ame. - Replace pilot assembly . Thermopile shorting. - Clean thermopile connection to the valve. Reconnect. - Replace thermopile / valve[...]

43 W415-0153 / B / 06.10.10 SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. No spark at pilot burner . - Check if pilot can be lit by a match. - Check that the wire is connected to the push button igniter . - Check if the push button igniter needs tightening. - Replace the wire if the wire insulation is broken or frayed. - Replace the electrode[...]

44 W415-0153 / B / 06.10.10 SYMPTOM PROBLEM TEST SOLUTION Main burner goes out; pilot stays on. V enting is spilling. - T est with spill switch bypassed. - Check for vent blockage. GS28 SYMPTOM PROBLEM TEST SOLUTION Main burner goes out; pilot goes out. V ent re-circulating. - Check joint seals and installation. Main burner fl ame is a blue, lazy [...]

45 W415-0153 / B / 06.10.10 NAPOLEON® warrants its products against manufacturing defects to the original purchaser only . Registering your warranty is not necessary . Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product o[...]

46 W415-0153 / B / 06.10.10 12.0 SER VICE HIST OR Y 43.1[...]

47 W415-0153 / B / 06.10.10 44.1 13.0 NO TES[...]

48 W415-0153 / B / 06.10.10 44.1[...]