North Star 864 HH manual

Drywall 864 H H Fi re pl a c e Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-59b-5 ANSI Z21.88b-2003 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may[...]

2 Introduction © Travis Industries 4070201 100-01182_002 Overview This manual details the installation requirements for the 864 HH (Home Heater) fireplace. For operating and maintenance instructions, refer to the 864 HH Owner's Manual (part # 100-01181). Listing Details This appliance was listed by OMNI-Test Laboratories, Inc. to ANSI Z21.88 [...]

Table of Contents 3 © Travis Industries 4070201 100-01182_002 Introduction Overview ................................................................. 2 Listing Details .......................................................... 2 Safety Precautions Safety Precautions ................................................... 4 Features and Specifications [...]

4 Safety Precautions Travis Industries 4070201 100-01182_002 Safety Warnings: • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all loca[...]

Safety Precautions 5 © Travis Industries 4070201 100-01182_002 Safety Warnings (continued): • Allow the heater to cool before carrying out any maintenance or cleaning. • Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off at the gas control valve and call you[...]

6 Features and Specifications Travis Industries 4070201 100-01182_002 Installation Options • Residential or Mobile Home • Straight or Corner Placement • Flush or Recessed Face • Raised or Floor Placement • Internal or External Chase • Horizontal or Vertical Vent • Bedroom Approved Heating Specifications Natural Gas Propane Approximate[...]

Installation (for qualified installers only) 7 © Travis Industries 4070201 100-01182_002 Packing List • Propane Conversion Kit • Log Set (9 piece) • Grate • Wall Switch with Wire (see page 20 for details) • Firestop (sku 93006094) Additional Items Required • FIREBACKS ARE REQUIRED – See page 47. (sku 98500662, 98500663, 98500664, or [...]

8 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Massachusetts Requirements NOTE : The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed[...]

Installation (for qualified installers only) 9 © Travis Industries 4070201 100-01182_002 Top Vent or Rear Vent Configuration This appliance is shipped in the rear vent configuration. To change to the top vent configuration, follow the directions below. NOTE : the vent configuration affects several aspects of installation (framing, maximum vent ris[...]

10 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Converting the Fireplace to Top Vent (continued) Remove the 12 screws securing the flue assembly. Attach the intake cover plate with the screws removed earlier. Attach the cover plate with the screws removed earlier. NOTE: flatten the four legs before insaling t[...]

Installation (for qualified installers only) 11 © Travis Industries 4070201 100-01182_002 Fireplace Placement Requirements • The fireplace requires a 1/2" clearance from the angled sides and back of the fireplace to the framing members. No material (insulation, framing, etc.) may be placed into this area. • Fireplace must be installed on [...]

12 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Minimum Framing Dimensions - Rear Vent Configuration Route the electrical line to a position to the left rear of the fireplace. Vent Clearances (8" dia. Vent): 1" to the sides, 1" below, and 3" above the vent to combustibles. Included Firesto[...]

Installation (for qualified installers only) 13 © Travis Industries 4070201 100-01182_002 Minimum Framing Dimensions - Top Vent Configuration 20" The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. Route the electrical line to a position to the left rear of the fireplace. 41-1/4&qu[...]

14 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Nailing Brackets NOTE : Additional nailing brackets are provided along the base of the fireplace. Use these brackets if not using the front brackets. For installations using 5/8 ” drywall fold the shorter tab out 90 ° (use a screwdriver if necessary). For ins[...]

Installation (for qualified installers only) 15 © Travis Industries 4070201 100-01182_002 Corner Installations - Rear Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). 7-1/2" Approximate (varies due to vent installation) 48" Min. Minimum 1/2"[...]

16 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). 15-1/2" 48" Min. Minimum 1/2" Clearance[...]

Installation (for qualified installers only) 17 © Travis Industries 4070201 100-01182_002 Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be [...]

18 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Gas Line Location Right Side Gas Inlet A 2" high by 3" wide opening is located behind the gas inlet cover plate (it is 1-3/8" above the base of the fireplace). 6-1/4" The Gas Inlet is 3/8" FPT You may remove this cover plate to install t[...]

Installation (for qualified installers only) 19 © Travis Industries 4070201 100-01182_002 Electrical Connection (required) • The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. • Make sure the household breaker is shut off prior to working on any electric[...]

20 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Wall Switch or Thermostat Installation Wiring Diagram (Millivolt System) Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch must be installed by a qualified installer. The included wall switch may be installed foll[...]

Installation (for qualified installers only) 21 © Travis Industries 4070201 100-01182_002 Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own se[...]

22 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Approved Vent • Rear vent configurations use 8" diameter Simpson Dura-Vent Model GS vent. • Top vent configurations use 8" or 6-5/8" diameter Simpson Dura-Vent Model GS vent. If using 6-5/8" diameter vent, attach the 8" to 6-5/8"[...]

Installation (for qualified installers only) 23 © Travis Industries 4060907 100-01182 Approved Vent Configurations Restrictor Position • Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions[...]

24 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Intake Restrictor Adjustment The intake restrictor is shipped in position # 1 (open). To adjust the restrictor to postion # 2 (closed, follow the instructions below. NOTE: The intake restrictor is accessed with the burner removed (see page 52). Slide the intake [...]

Installation (for qualified installers only) 25 © Travis Industries 4070201 100-01182_002 Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions below to change the diff[...]

26 Installation (for qualified installers only) Travis Industries 4060907 100-01182 Rear Vent Configuration with Horizontal Termination (no vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. HINT : Travis Industries provides a minimum rear vent kit (sku 989001[...]

Installation (for qualified installers only) 27 © Travis Industries 4070201 100-01182_002 Rear Vent Configuration with Horizontal Termination (with vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. • Only o[...]

28 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Rear Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. • Only one horizontal elbow may be[...]

Installation (for qualified installers only) 29 © Travis Industries 4070201 100-01182_002 Top Vent Configuration with Horizontal Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. • May use 8" or 6-5/8&quo[...]

30 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Top Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. • Only one horizontal elbow may be [...]

Installation (for qualified installers only) 31 © Travis Industries 4070201 100-01182_002 Termination Requirements NOTE : Measure all clearances from the nearest edge of the exhaust hood. A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck or balcony C Minimum 3-3/8" from outside corner[...]

32 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Hearth Requirements Do not build a hearth more than 1 ” above the baseplate (this area must remain clear for the access door). If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet surf[...]

Installation (for qualified installers only) 33 © Travis Industries 4070201 100-01182_002 Facing Requirements • This appliance is designed to allow for drywall (or other combustible facing) to contact the sides and top of the front of the fireplace. • Non-combustible facing (tile, masonry, etc.) must be placed over the fiber board on the front[...]

34 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Facing Overview Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Optional non-combustible facing may be installed on the fireplace. Use the guidelines below to[...]

Installation (for qualified installers only) 35 © Travis Industries 4070201 100-01182_002 Thin Facing Installation (tile, marble, or other non-combustible under 1" thick) Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Do not install tile ([...]

36 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Thin Facing Installation (tile, marble, under 1" thick) - Side View Drywall SIDE OF FIREPLACE SIDE OF FIREPLACE Tile (or other facing under 1” thick) Face Note how the facing extends 1” above the base of the fireplace. 1” Fireplace Support Floor Drywa[...]

Installation (for qualified installers only) 37 © Travis Industries 4070201 100-01182_002 Thick Facing Installation (stone, brick, or other non-combustible over 1" thick) If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched Faces" on page 38. Do not install masonry (or other mater[...]

38 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces. The facing must be non-combustible and over 1" in depth. The Fireplace Xtrordinair 864 Masonry[...]

Installation (for qualified installers only) 39 © Travis Industries 4070201 100-01182_002 Thick Facing Installation - Side View SIDE OF FIREPLACE Drywall Masonry (or other non-combustible over 1” thick) Face (Behind Masonry) The masonry extends 1” above the base of the fireplace. 1” Fireplace Support Floor Floor-Mounted Fireplace with Hearth[...]

40 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Mantel Requirements • Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the face of the fireplace) must fall in the shaded portion of the table. • Any facing material that protrudes more than 3/4” from the f[...]

Installation (for qualified installers only) 41 © Travis Industries 4070201 100-01182_002 Installation Example - Build-Out (Dog-House) with Horizontal Termination • The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Si[...]

42 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Installation Example - Build-In with Horizontal Termination • The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View Top View[...]

Finalizing the Installation (for qualified installers only) 43 © Travis Industries 4070201 100-01182_002 Steps for Finalizing the Installation 1. Remove the glass (see page 45). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass removed). This allows g[...]

44 Finalizing the Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 8. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary,[...]

Finalizing the Installation (for qualified installers only) 45 © Travis Industries 4070201 100-01182_002 Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Based upon the face being used, either: (a) swing the access door down and remove the top g[...]

46 Finalizing the Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Glass Frame Removal and Installation (continued) The latch can come loose from the latch assembly. This occurs only when it is rotated. Follow the directions below to re-install the latch if it comes loose. Top of Firebox Hold the latch at an angl[...]

Finalizing the Installation (for qualified installers only) 47 © Travis Industries 4070201 100-01182_002 Fireback and Grate Installation WARNING: Firebacks are required for this fireplace and must be installed prior to operation. 1 Remove the glass frame. 3 Remove the exhaust restrictor (see page 23). Make sure to return the restrictor to the corr[...]

48 Finalizing the Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Log Set Installation Rear Log Installation Right Log Installation These pins insert into the holes on the bottom of the rear log. Place the rear log in place and slide it all the way back against the log stops. Log Stop (both sides) Place the righ[...]

Finalizing the Installation (for qualified installers only) 49 © Travis Industries 4070201 100-01182_002 Left Log Installation Place the left log so this pin inserts into the hole on the bottom of the log. This hole and pin are n ot utilized. When in place, the logs should look like this.[...]

50 Finalizing the Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Left Twig Installation Right Twig Installation This hole is not utilized. Place the left twig so the hole and slot fit over the pins on the rear and left log. Place the right twig so the hole fits over the pin on the rear log. Move the front end o[...]

Finalizing the Installation (for qualified installers only) 51 © Travis Industries 4070201 100-01182_002 Center Twig Installation Front Twigs Installation Ember Installation A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner (especially over exposed screws on the burner). Do not plac[...]

52 Finalizing the Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 45). Remove the logs and coals (if installed - page 47). Remove the grate and firebacks (see page 47). 2 [...]

Finalizing the Installation (for qualified installers only) 53 © Travis Industries 4070201 100-01182_002 3 Follow the directions below to replace the orifices. 1/2" Wrench Use a 1/2 ” open end wrench to unscrew both orifices. Front Burner Orifice Screw the LP orifice in so the orifice shoulder protrudes 5/16 ” (indicating full insertion).[...]

54 Finalizing the Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 5 Replace the firebox components. Install the logs and embers. Replace the glass. 6 Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE[...]

Optional Equipment (for qualified installers only) 55 © Travis Industries 4070201 100-01182_002 Grill Installation Certain faces allow for installation of an upper and lower grill. Follow the directions below to install. Upper Grill Installation Hold the grill at an angle and insert the lower slot over the bushing on the fireplace (both sides). Yo[...]

56 Optional Equipment (for qualified installers only) Travis Industries 4070201 100-01182_002 Remote Control Receiver Installation (2 Options) The instructions below detail installation of the optional remote control receiver. For operating instructions, refer to the instructions included with the remote. OPTION # 1 - Remote Thermostat (99300653) A[...]

Optional Equipment (for qualified installers only) 57 © Travis Industries 4070201 100-01182_002 Extra Room Power Heat Duct (sku 98500769) Special Instructions for 864 HH Newer 864 HH fireplaces (SN 3407-001010 or greater) have an improved wiring harness and removable heat shields below the heat duct connections. The wiring harness is now routed th[...]

58 Optional Equipment (for qualified installers only) Travis Industries 4070201 100-01182_002 Installation Overview The optional heat duct allows the fireplace to transfer heat to separate locations in the home. Installation should take place prior to installing drywall. Warning: This kit must be installed as specified in these instructions. Do not[...]

Optional Equipment (for qualified installers only) 59 © Travis Industries 4070201 100-01182_002 Duct Installation Instructions Determine the route for the heat duct using the illustration below as a guide. Use 10 ” x 3-1/4 ” wall stack (duct) when passing through tight areas. 20 ’ Maximum Length Duct Adapter (6 ” Round to 10 ” x 3-1/4 ?[...]

60 Optional Equipment (for qualified installers only) Travis Industries 4070201 100-01182_002 Floor Mounting Cut a hole between floor joists for the blower box. 5-1/4" 14" a b c Attach the floor boot to the blower box with the included screws. Slide the blower into the hole cut in step "a". Attach with four screws. The screws at[...]

Optional Equipment (for qualified installers only) 61 © Travis Industries 4070201 100-01182_002 Install the air duct. Each section, when joined, must be attached with three screws and aluminum duct tape (U.L. 181A-P or equivalent). Secure the duct if it is in an area where it may sag or become dislodged. NOTE: The air duct has a 0” clearance to [...]

62 Optional Equipment (for qualified installers only) Travis Industries 4070201 100-01182_002 Wiring Instructions Warning : All wiring should be done by a qualified electrician and shall be in compliance with local codes and with the current National Electric Code ANSI/NFPA 70. Warning : Make sure the fireplace electrical circuit is disabled prior [...]

Optional Equipment (for qualified installers only) 63 © Travis Industries 4070201 100-01182_002 2 Follow the directions below to wire the rheostat. NOTE: There are two types of junction boxes, use the appropriate junction box for your installation. a Force the sheathed cable through one of the locking flaps on the junction box (repeat for the othe[...]

64 Optional Equipment (for qualified installers only) Travis Industries 4070201 100-01182_002 Accent Light Installation (sku 94400100) Make sure power to the fireplace has been turned off prior to installation (disable the service breaker). Do not connect 110-120 VAC to the gas control valve or the on/off circuit on this fireplace. The accent light[...]

Optional Equipment (for qualified installers only) 65 © Travis Industries 4070201 100-01182_002 4 Install the strain relief plate to the firebox floor following the directions below. = a b Insert the four wires through the strain relief plate ( NOTE : Put the larger, male connectors through first). Secure the wires using the included strain relief[...]

66 Optional Equipment (for qualified installers only) Travis Industries 4070201 100-01182_002 Optional Wall-Mounted Rheostat NOTE: Many areas require all wiring to be installed by a qualified electrician. Check with your local building official for any requirements in your area. 1 Remove the rheostat from the rheostat assembly. 2 Detach the three w[...]

Optional Equipment (for qualified installers only) 67 © Travis Industries 4070201 100-01182_002[...]

68 Index Travis Industries 4070201 100-01182_002 Index Additional Items Required ............................................ 7 Air Shutter Adjustment ................................................ 4 4 Altitude Considerations ............................................... 2 1 Approved Vent Configurations ...................................... 2 [...]