Polaris 419C manual

P antone 419C 2014 Owner's Manual for Maintenance and Safety Read this manual carefully . It contains important safety information.[...]

W ARNING Read, underst and, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the sa fety precautions could result in serious injury or death.[...]

1[...]

2 The following are registered trademarks of POLARIS Industries Inc.: Road America® is a trademark of Brickell Financial Services Motor Club, Inc. Global Electric Motorcars® is a division of POLARIS. Copyright 2013 POLARIS Sales Inc. All information contained within this publication is based on the latest product information at the time of public[...]

3 T ABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

4 WELCOME Thank you for purchasing a GEM by POLARIS , and welcome to our world-wide POLARIS family of recreational and utility vehicle owners. W e believe POLARIS sets a standard of excellence for all recreational and utility vehicles manufactured in the world today . W ith our many years of experience in design and manufa cturing, we proudly bring[...]

5 WELCOME For safe and enjoyable operation of your vehicle, be sure to follow the instructions and rec- ommendations in this owner ’ s manual. Y o ur manual contains instructions for minor mainte- nance, but information about major repairs is outlined in the GEM Service Manual and should be performed only by an authorized GEM dealer technician. I[...]

6 INTRODUCTION This vehicle complies with the U.S. Department of T ransportation National Highway T raf fic Safety Administration (NHTSA) low-speed vehicle regulations and can be operated on many streets posted with low speed limits. Please familiarize yourself with all laws and regulations concerning the operation of the vehicle in your area. This[...]

7 INTRODUCTION Safety Signal Words and Symbols The following signal wo rds and symbols appear throughou t this manual and on your vehicle. Y our safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol ind icates a potential personal injury hazard. W ARNING A W [...]

8 INTRODUCTION Failure to follow the warnings con tained in this manual can result in severe injury or death. S p ecial precautions must be followed when owning and operating a battery-powered vehicle. This vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles. A collision or rollover can occur q[...]

9 INTRODUCTION Manufacturer ’ s Label (V ehicle Information Label) Record your vehicle's identification numbers and key number in the spaces provided on page 11 . The V ehicle Identification Number (VIN) is on the manufacturer ’ s label, located on the left rear section of the roof panel. The VIN indicates the model year , model type and s[...]

10 INTRODUCTION Manufacturer ’ s Label (V ehicle Information Label) Manufacturer ’s Label VIN GVWR Informati on T ire / Wheel Information GA WR Informatio n Date of Manufacture USA Label EU Label[...]

11 INTRODUCTION Manufacturer ’ s Label (V ehicle Information Label) V eh icle Identification Number (VIN): |___|___|___|___|___|___|___|___|___|___|___|___|__ _|___|___|___|___| V eh icle Model Number: ___________________________________________ ____________________________ Motor Serial Number (on case of motor): _________________________________[...]

12 SAFETY Safety Labels and Locations W arning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully . If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle . If any label [...]

13 SAFETY Safety Labels and Locations General W arning • Although most states prohibit this vehicle from operating on streets having posted speed li mi t s of more than 35 MPH (56 km/h), state and local rules may vary . Check with your local law en forcement (city and state officials) for variations in your area. • Never exceed the passenger an[...]

14 SAFETY Safety Labels and Locations Door/Seat Belt W arning This label is located near the lower edge of the window on t he driver ’ s side door on models equipped with doors. W ARNING The doors on this vehicle are designed only for protection agai nst the ele ments. Do not rely on the doors to contain occupants within the vehicle or to protect[...]

15 SAFETY Safety Labels and Locations High V oltage W arning High voltage warning labels are located in tw o places on your vehicle: n ear the battery com- partment and under the hood near the motor controller . W ARNING HIGH VOL T AGE Y ou coul d be seriou sly or fat ally injured by electric shock if you attempt to open, repair , test, inspect or [...]

16 SAFETY Safety Labels and Locations Cargo W arning Cargo warning labels are located i n the beds of the following models. W ARNING GEM eS: Maximum cargo capa city of this bed should never exceed 330 lbs. (149.7 kg). Distribute weight equally over axle. No passengers permitted. Abuse or noncompliance will void warranty . GEM e4S: Maximum cargo cap[...]

17 SAFETY Operator Safety Serious injury or death can result if you do not follow these instructions and proce dures, which are outlined in further detail within your owner's manual. • Read this manual and all labels carefully . Follow the operating procedures described. • Never allow anyone under age 16 to oper- ate this vehicle and never[...]

18 SAFETY Operator Safety • Never exceed the gross vehicle weight rating (GVWR) of your vehicle. • The cab frame is not designed or intended to provide rollover protection. A void situ- ations that could result in a rollover . • Always be sure there are no obstacles or people behind your vehicle when operat- ing in reverse. When it's saf[...]

19 SAFETY Operator Safety • Never carry loads on the roof of the vehi- cle. Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions on cargo warning labels for hauling car go. Allow a greater distance for braking. • Always set the park brake and[...]

20 SAFETY Operator Safety • Do not carry a passenger until you have at least two hours of driving experience with this vehicle. • Always keep arms and legs inside the cab frame while the vehicle is in motion. • Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation. • Never consume alco[...]

21 SAFETY Operator Safety • Never operate on excessively rough, slip- pery or loose terrain. • Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds. • Always have this vehicle checked by an authorized GEM dealer if it has been involved in an acc[...]

22 SAFETY Operator Safety Gross V ehicle Weight Rating (GVWR) W ARNING! Exceeding the gross vehicle weight rating of your vehicle can reduce stability and handling and could cause loss of control. NEVER ex ceed the GVWR of your vehicle. The maximum payload capacity of your vehicle is the maximum weight you may add to your vehicle without exceeding [...]

23 SAFETY Operator Safety Gross V ehicle Weight Rating (GVWR) When determining the weight you will be adding to your vehicle, and to ensure you do not exceed the maximum payload capacity , include the following: • operator body weight • passenger body weight • weight of all occupants’ apparel and items in or on apparel • weight of any opt[...]

24 SAFETY Operator Safety Equipment Modifications Never install any equipment or make vehicle modifications to increase the speed or power of the vehicle. Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury . The warranty on your vehicle is termi- nated if any equipmen[...]

25 SAFETY Operator Safety Failure to operate this vehicle properly can result in a collision, loss of control, accident or overtu rn, which may result in serious injury or death. Heed all safety warning s outl ined in this section of the owner ’s manual. See the OPERA T ION secti on of the owner’s manual for proper ope ra ting procedures. Age R[...]

26 SAFETY Operator Safety Operating Without Instruction Operating this vehicle without proper instruction increases the risk of an accident. The operato r must understand how to operate the vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and i[...]

27 SAFETY Operator Safety Failure to Inspect Before Operating Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Always follow al l inspection and maintenance procedures and sc[...]

28 SAFETY Operator Safety Operating a Damaged V ehicle Operating a dama ged vehicle can result in a n accident. After any overturn or accident, have your authorized GEM dealer inspect the entire machine for possible damage, including (but not limited to) brakes, accelerator , steering system and electrical system. Operating at Excessive S peeds Ope[...]

29 SAFETY Operator Safety T urning Improperly T urning improperly could cau se loss of traction, loss of control, accident or overturn. Always follow proper proced ures for turning. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds. V ehicle Rollover V ehicl[...]

30 SAFETY Operator Safety Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or a ccident. Always use the si ze and type of tire s specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels. Unaut[...]

31 SAFETY Operator Safety Precautions During Maintenance W ARNING! The vo ltage in the battery pack is sufficient to cause death by electrocution. With the exception of battery inspections and refill ing the water in flooded type batteries, never attemp t to perform service on the electric drive system, including the battery p ack, unless you are p[...]

32 FEA TURES AND CONTROLS Console T rip/Odometer Switch Headlight Switch T urn Signal Windshield Wiper Horn Lever Direction Switch Key Switch LCD Display Glove Box Lock Cup Holders Instrument Pod S torage T ray[...]

33 FEA TURES AND CONTROLS Console Headlight Switch Press the top of the switch to turn the headlights to high beam. Press the bottom of the switch to turn the headlights to low beam. Move the switch to the center position to turn the headlights off. Electrical Component s Electrical wiring, circuit boards and components are located under and behind[...]

34 FEA TURES AND CONTROLS Console Key Switch When the key is turned to the ON position (clockwise), the display will light up and all electrical accessories can be used. Leaving the key in the ON position will di scharge the batteries. Always turn the key to the OFF position when not operating. Remove the key from the ignition to prevent unauthoriz[...]

35 FEA TURES AND CONTROLS Console Zero S peed Detection Feature T o prevent the vehicle from rolling away , the electric motor will resist vehicle motion if the accelerator pedal is released while the ke y is on and the vehicle is moving. Horn Press the turn signal wand inward toward the instrument pod to sound the horn. Glove Box The glove box is [...]

36 FEA TURES AND CONTROLS Console T urn Signal The turn signal lever contains the controls for the turn signals, horn, windshield wiper and windshield washer (if equipped). Check turn si gnal lamps before each ride. When dr iving, activate a turn signal before turning to alert others of your intentions. Tip : The key must be in the ON position to a[...]

37 FEA TURES AND CONTROLS Console Windshield W iper Push the turn signal lever toward the console and release it to turn the windshield wipers on. Push the lever toward the con- sole again to activate the washer momentarily (if equipped, see page 85). Pull the lever toward the steering wheel to turn the wiper off. If the wiper fails to work, check [...]

38 FEA TURES AND CONTROLS Console T rip Meter/Odometer/E-Meter The trip switch has four functions: • T oggle between the odometer and trip meter . • Reset the trip meter . • Change the function of the speedometer and odometer from miles per hour (MPH) to kilo- meters per hour (km/h) and miles to kilometers. • T oggle between odometer/trip m[...]

39 FEA TURES AND CONTROLS Console T rip Meter/Odometer/E-Meter T rip Switch Operation Desired Result Press T rip Switch T oggle between the odo meter and trip meter modes on the display Press and hold for less than 2 seconds Reset the trip meter to zero Press and hold for 3-9 seconds while display is in trip mode (“TRIP” is illuminated, see pag[...]

40 FEA TURES AND CONTROLS Console Direction Switch NOTICE: Always bring the vehicle to a comp lete stop before changing the position of the direction switch. 1. W ith the key in the ON position, apply the brakes. 2. Move the direction switch to the desired mode. 3. Release the brakes and gradually depress the accel- erator pedal to increase speed. [...]

41 FEA TURES AND CONTROLS Console Direction Switch Drive High The HIGH mode allows op eration of the vehicle at speeds of 0-25 MPH (0-40 km/h). Drive Low The LOW mode allows operation of the vehicle at speeds of 0-1 5 MPH (0-24 km/h). When LOW mode is selected, the rate of acceleration is also limited. Reverse A reverse warning alert will automatic[...]

42 FEA TURES AND CONTROLS Console LCD Display Indicators km MILES TRIP BRAKE km/h MPH Left T urn Brake W arning High Motor T emperature W arning Odometer/T rip Meter Charger Connected S tate of Charge/ Battery Discharge Current Limiting Mode Seat Belt Warning Reverse Selected Drive Low Selected Drive Hig h Selected Low Beam Headlight High Beam Head[...]

43 FEA TURES AND CONTROLS Console LCD Display Indicators Speedometer/Service Code/C harge Display Indicator When driving, the speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h). The display can be changed to display either standard or metric uni ts of measurement. See page 38. When the batteries are char[...]

44 FEA TURES AND CONTROLS Console LCD Display Indicators Speedometer/Service Code/C harge Display Indicator Common service codes are detailed below . Tip : If any other codes display , contact your authorized GEM dealer or call GEM customer service. Code Condition Remedy 06 Accelerator pedal is depressed, no direction is selected. Release pedal, ap[...]

45 FEA TURES AND CONTROLS Console LCD Display Indicators T urn Indicators The corresponding turn signal indicator flashes when a signal is activated. Brake W arning Indicator The brake warning illuminates when the park brake is engaged or when a brake sys- tem failure has occurred. If the brake wa rning illuminates, check the following items before[...]

46 FEA TURES AND CONTROLS Console LCD Display Indicators High Motor T emperature W arning Indicat or If the motor temperature warning illuminates, or if service code “41” displays in the speedometer/service code display , the motor or motor controller may be overheat- ing. Continued operation could result in mo tor damage. Stop the vehicle prom[...]

47 FEA TURES AND CONTROLS Console LCD Display Indicators Odometer/T rip Meter Indicator The odometer indicator logs the total distance th e vehicle has been driven since it was manu- factured. The trip meter is useful for logging distances traveled on separate trips. See page 38 for trip meter instructions. The display can be changed to display eit[...]

48 FEA TURES AND CONTROLS Console LCD Display Indicators St ate of Charge/Battery Discharge Indicator (BDI) This indicator contains 8 green bars, a yellow bar and a red bar . It shows available battery capacity by illuminating one or more bars. The indicator illuminates when the key is turned on. It also illumi- nates 8-10 seconds after the chargin[...]

49 FEA TURES AND CONTROLS Console LCD Display Indicators St ate of Charge/Battery Discharge Indicator (BDI) NOTICE: Batteries can be permanently damaged (and the warranty voide d) if allowed to remain 30 days or more with low charge. Fully ch arge batteries before storing. In hot climates, battery self-discharge will increase. In cold climates, bat[...]

50 FEA TURES AND CONTROLS Console LCD Display Indicators Current Limiting Mode Indicator This indicator illuminates if the system limits the amount of current available due to extremely low battery voltage. The state-of-char ge/battery-dischar ge indicator will also indicate low voltage. If you continue to drive, acceleration and power will begin t[...]

51 FEA TURES AND CONTROLS Console LCD Display Indicators Direction Indicators When the key is on, one of the three direction indi cators illuminate to indicate the selected position of the direction switch (REVERSE, DRIVE LOW or DRIVE HIGH). See page 40. Headlight Beam Indicators Either the high beam or low beam headlight indicator illuminates to i[...]

52 FEA TURES AND CONTROLS Console Main Disconnect Switch W ARNING! The ma in discon nect switch will disable the vehicle by disconnecting the battery pack from the motor . It does no t disa ble the battery pack. HIGH VOL T AGE will be present at the battery terminals. HIGH BA TTERY VOL T AGE IS AL WA YS PRESENT . DO NOT TOUCH THE BA TTERY TERMINALS[...]

53 FEA TURES AND CONTROLS Console Main Disconnect Switch Move the switch to the left (OFF) to disconnect the battery pack from the motor . After the switch is turned off, some power may remain in the system until all capacitors have dis- charged. NOTICE: Do not turn off the disconnect switch while the vehicle is in motion or undergoing recharge exc[...]

54 FEA TURES AND CONTROLS Brake Pedal The brake pedal is located on the floor to the left of the accelerator pedal. Push the brake pedal toward the floor to slow or stop the vehicle. Apply the brakes before turning the key on. W ARNING! Constant brake use (riding the brake s) can cause brakes to overheat and fail, which could lead to an accident re[...]

55 FEA TURES AND CONTROLS Accelerator Pedal The accelerator pedal is located on the floor to the right of the brake pedal. T o begin moving or to increase vehicle speed, gradually push the accelerator pedal toward the floor . Holding the accelerator pedal down continuously will accelerate the vehicle to the maximum speed. The accelerator pedal will[...]

56 FEA TURES AND CONTROLS Park Brake Lever W ARNING! A rollin g vehicle can cause serious injury . Always set the park brake when leaving the vehicle unattended. Remove the key from the ignitio n to prevent unauthorized use. NOTICE: Be sure the park brake is ful ly disengaged before drivin g. Failure to do so ca n lead to overheating of the rear br[...]

57 FEA TURES AND CONTROLS Park Brake Lever The park brake lever is located to the lower right of the driver seat. T o help prevent the vehi- cle from rolling, set the park brake when parking the vehicle. When the park brake is set and the park brake indicator is illuminated, the vehicle will not move. Always apply the brakes before setting or relea[...]

58 FEA TURES AND CONTROLS Batteries Battery Pack Y our vehicle is equipped with a battery pack con- taining either six 12-volt gel batteries, six 12-volt flooded batteries or nine 8-volt gel batteries that supply the power needed to operate the vehicle. These batteries perform best when recharged fully and often. Rechar ge the batteries daily , or [...]

59 FEA TURES AND CONTROLS Batteries Battery Performance Tip s • New batteries will not perform to their fullest capacity until they have been dis- charged and rechar ged 20 to 30 times. • Batteries should be fully charged before the first use. • Recharge the batteries daily , or after each use of the vehicle. • Always maintain a full charge[...]

60 FEA TURES AND CONTROLS Batteries On-Board Charger The on-board battery char ger is lo cated under the hood and can be viewed through the left front wheel well. When batteries are 100% charged, a green light on the char ger will illuminate. When the vehicle will not be used for 10 or more days, leave the main disconnect switch on and conn ect the[...]

61 FEA TURES AND CONTROLS Batteries Battery Charging W ARNING! Using a non-recommended extensi on cord could result in fire, heat damage or charger failure, which could result in serious inju ry or death. Always use the recommended type of cord to charge the batteries. Tip : Do not use a ground fault interrupt (GFI) type cord on a GFCI-protected ou[...]

62 FEA TURES AND CONTROLS Batteries Battery Charging The battery char ge receptacle is located on the hood. When charging the vehicle, always use a standard 3-wire grounded extension cord of one of the following types: • 12-gauge wire with 3-wire grounded, 50 feet (15.25 m) or shorter . • 14-gauge wire with 3-wire grounded, 25 feet (7.6 m) or s[...]

63 FEA TURES AND CONTROLS Batteries Battery Charging Always follow these pr ecautions when char ging: • Position the vehicle on a level surface. Make sure the charging area is well ventilated. • Make sure the key is of f. • Always use the recommended extension cord type. • Inspect the extension cord for cracks, loose connections and frayed [...]

64 FEA TURES AND CONTROLS Batteries Battery Charging Tip : Always use a 1 10-volt AC, 15 a mp breaker outlet. A GFI (Ground Fault Interrupt) recept acle is rec- ommended. See your authorized GEM dealer if you do not have a GFI receptacle at your regular recharge site. • Make sure the charger uses a dedicated cir cuit to prevent overloading. If ch[...]

65 FEA TURES AND CONTROLS Batteries Alternate Battery Charging Method If the combined voltage of all batteries reaches 68 volts or less, a safe ty feature in the on- board charger will not allow the char ger to activat e. Use the alternate char ging method to add a small charge to each battery separately . The on-board charger will then activate pr[...]

66 FEA TURES AND CONTROLS Batteries Alternate Battery Charging Method 1. T urn the main disconnect switch off. 2. Set the battery char ger to the medium amp setting (10 to 30 amps). 3. Charge each battery for 10-20 minutes. 4. Move quickly from battery to battery , as this is only a resi dual charge and it will dissi- pate in a short period of time[...]

67 FEA TURES AND CONTROLS Batteries Battery Handling Precautions W ARNING! Do not work in or near the battery compartment or on any other electrical component of the vehicle while chargin g the batteries. Always turn of f the main disconnect switch before servicing or unplugging any electrical components. See page 52. The main disconnect switch wil[...]

68 FEA TURES AND CONTROLS Batteries Battery Handling Precautions • Never connect jumper cables to any of the batteries of this vehicle. • Always wear safety glasses or approved eye protection when servicing the vehicle. W ear a full-face shield and gloves when working with or around batteries a nd electrical connec- tors. • Use only insulated[...]

69 FEA TURES AND CONTROLS Accessory Outlet The optional accessory outlet is located on the lower console, to the right of the fuse access panel. This outlet will accept a standard automotive 12-volt accessory and is intended for moderately powered accessories, such as a cellular phone. It will not operate lar ge current items, such as cigarette lig[...]

70 FEA TURES AND CONTROLS Bench Seat Removal Pull up on the front of the seat to disengage the front latches. Slide the seat forward and lift it away from the seat base. T o reinstall the seat, a lign the rear plunger to the socket at the rear of the seat base. Slide the seat fully rearward, then push down firmly along the front edge of the seat to[...]

71 FEA TURES AND CONTROLS Seat Belt s Failure to properly use seat belts and child restraints can result in serious in jury or death. Always follow all legal requiremen t s for seat be lt and child restraint use in o n-road vehicles. • Always make sure the seat belts ar e secured fo r operator and all pa ssengers before operating. • Pregnant wo[...]

72 FEA TURES AND CONTROLS Seat Belt s Proper Seat Belt Use This vehicle is equipped with three-point lap and diago- nal seat belts for all occupants. Always make sure the seat belts are secured for operator and all passengers before operating. T o wear the seat belt properly , follow this procedure: 1. Pull the seat belt latch downward and across y[...]

73 FEA TURES AND CONTROLS Seat Belt s Proper Seat Belt Use 2. Push the latch plate into the buckle until it clicks. 3. Release the strap, it will self tighten. 4. T o remove slack in the lap belt portion of the belt, pull upward on the shoulder belt. T o loosen the lap belt if it is too tight, tilt the buckle and pull the lap belt slightly longer .[...]

74 FEA TURES AND CONTROLS Seat Belt s Seat Belt Safety T ip s • In a rear seat, you may have trouble tightening the lap/shoulder belt on the child restraint because the buckle or latch plate is too close to the belt path opening on the restraint. Dis- connect the latch plate from the buckle and twist the short buckle-end belt several times to sho[...]

75 FEA TURES AND CONTROLS Seat Belt s Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle. 1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched. 2. Push the red release latch in the middle of the buc[...]

76 FEA TURES AND CONTROLS Stereo System (Option) The optional stereo system is mounted in an overhead console and fea- tures speakers, FM radio, CD player and MP3 capabilities. Refer to your stereo system’ s user manual for detailed operating instructions.[...]

77 FEA TURES AND CONTROLS Rear Accessory Backs (Option) Rear accessory back options ar e available. These rear access ory backs are interchangeable. Latch Rele ase Handle T runk Cover Lock T runkBack ™ LinksBack ™ Clip-In S takeBack ™[...]

78 FEA TURES AND CONTROLS Rear Accessory Backs (Option) W ARNING! Never carry a passenger on a rear accessory back. Do not overload an accessory back. Overloading the vehicle can reduc e stability and handling and could cause loss of control. Never exceed the GVWR or the GAWR . See p age 22. NOTICE: Use only GEM-approved rear accessories. Others ma[...]

79 FEA TURES AND CONTROLS Rear Accessory Backs (Option) 5. Rotate the release handle to release the dual latches. 6. Remove the safety strap and carefully remove th e existing accessory back. 7. Install the desired accessory back onto the mounting brackets. 8. Secure the safety strap. 9. Push the accessory back forward to engage the dual latches. M[...]

80 FEA TURES AND CONTROLS Chrome Bumpers/Rugged Bumpers (Option) Front bumpers are for appearance only and will protect the body panels only from minor dents and scratches. They will not provide protection to the vehicle in front collisions. NOTICE: Never use your GEM vehicle for pushing. Dama ge to the vehicle may result.[...]

81 FEA TURES AND CONTROLS Doors W ARNING! Doors do not offer structural protecti on in the event of an accident and do not change the open body characteristics of the vehicle. The doors provide protecti on fro m the weather only . Always use seat belts. Failure to use the seat belts put s the driver and passengers at greater risk of serious injury [...]

82 FEA TURES AND CONTROLS Grab Handle Package (Option) Grab handles can be added at each seat position to assist riders in entering and exiting the vehicle. Interior grab handles are not intended to retain passengers in the vehicle. Always make sure the seat belts are secured for ope rator and all passengers before operating. Enclosed Cargo Carrier[...]

83 FEA TURES AND CONTROLS Steering Column Lock (Option) To lock the steering column, insert the key into the steering column lock and turn it clockwise while turning the steering wheel. The wheel may need to turn up to one full revolution. When you feel the lock engage, remove the key. W ARNING! Do not leave the key in the column lock while driving[...]

84 FEA TURES AND CONTROLS Adjust able T ilt Steering Column (Option) T o adjust the tilt steering column, pull the lever at the left of the column rearward toward the driver ’ s seat to release the latch. Adjust the steering column to the desired position, then push the lever toward the console to lock the steering column. Heater/Defogger/Fan or [...]

85 FEA TURES AND CONTROLS Windshield W asher (Option) Push the turn signal lever toward the console to turn the wind- shield wipers on. Push the lever toward the console again to activate the washer momentarily . Check the washer reservoir flui d level frequentl y . When the level is low , remove the cap and add windshield antifreeze (not radiator [...]

86 OPERA TION Failure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Read and un derstand all safety warni ngs outlined in the safety section of this owner ’s manual. Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operati[...]

87 OPERA TION Pre-Ride Inspection Item Remarks Page T urn signals Ensure operation of all sign al lamp s 36 Mirrors Adjust mirrors for proper side and rear view - Horn Ensure operation 35 Seat belts Check length of belt for damage, check la tches for proper operation 75 S teering Ensure free operation 101 T ires Check tire condition and pressure 10[...]

88 OPERA TION Driving Procedure 1. Disconnect the charging cable. Make sure the main disconnect switch is on. 2. Sit in the driver's seat and fasten the seat belt. Make sure passengers are seated with seat belts secured. 3. Adjust mirrors as needed. 4. T urn the key clockwise to the ON position. 5. Apply the brakes. 6. Release the park brake. [...]

89 OPERA TION Driving Procedure 1 1. Before turning, activate a turn signal to alert others of your intentions. See page 36. 12. Do not carry a passenger until you have at least two hours of driving experience with this vehicle. Allow a passenger to ride only in a designated passenger seat with seat belt secured. 13. T o stop the vehicle, release t[...]

90 OPERA TION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2. A void backing down hill. 3. Back slowly . 4. Apply the brakes lightly for stopping. 5. A void turning at sharp angles. 6. Never accelerate[...]

91 OPERA TION Driving On Slippery Surfaces Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operating on slippery surfa ces, reduce speed and use extra caution to redu ce the chance of skidding or sliding out of co ntrol. Do not operate on excessive ly slippery surfaces. Whenever driving on sli[...]

92 OPERA TION Parking the V ehicle 1. Apply the brakes. S top the vehicle on a level surface. 2. When parking inside a garage or other struc ture, be sure that the structure is well venti- lated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights. 3. Place the direction switch on ei ther for[...]

93 OPERA TION Parking on an Incline A void parking on an incline if possible. If it's unavoidable, follow these precautions: • If parking in an open area, block the wheels on the downhill side of the vehicle after turn- ing the key of f. • If parking parallel to a curb, stop the vehicle close to the curb. If the vehicle is facing downhill,[...]

94 OPERA TION T ransporting the V ehicle NOTICE: T owing your GEM vehicle could result in severe damage to the ve hicle . V ehicle failures resulting from dolly towing will void warranty . When transporting the GEM vehicle on a trailer , always use a trailer with an approved load rating greater than the GEM vehicle’ s curb we ight plus any instal[...]

95 OPERA TION T ransporting the V ehicle T ransport the vehicle in a closed trailer if possible. Use the following guidelines when trans- porting the vehicle on an open trailer . 1. Always transport the GEM vehicle facing forward on the trailer . 2. Set the park brake. 3. Remove the key to prevent loss. 4. Secure the seats, hood and any items that [...]

96 MAINTENANCE Periodic Maintenance Chart W ARNING! Always wear safety glasses or appro ved eye protection when servicing the vehicle. Wear a full-face shield and gloves when working with or arou nd batteries an d electrical connectors. Always use insulated tools when working with or near batteries. Failure to follow these instructions could result[...]

97 MAINTENANCE Periodic Maintenance Chart Monthly Maintenanc e See Page Check battery fluid level (floode d onl y) 1 19 W ash tops and terminals of batteries and allow to dry 122 Check cables and termina l connections 123 Check for worn insu lation or frayed wires 123 Check battery hold-down bar to ensure batteries are tightly secured 123 Check tir[...]

98 MAINTENANCE Brakes Brake Fluid Inspect the brake system routinely . Inspect th e brake fluid level before each operation. If the level drops between fluid checks, add brake fluid as needed. See your authorized GEM dealer for service. W ARNING! After opening a b ottle of brake fluid, always discard any unused portion. Never store or use a partial[...]

99 MAINTENANCE Brakes Brake Fluid 1. Position the vehicle on a level surface. 2. Open the hood. The brake fluid reservoir is located on the driver ’ s side of the vehicle, above and to the rear of the front tire. 3. V iew the brake fluid level in the reservoir . The level should be between the upper (MAX) and lower (MIN) level lines. 4. If the fl[...]

100 MAINTENANCE Brakes Brake Inspection The front and rear brakes ar e hydraulic disc type brakes. 1. Check the brake system for fluid leaks. 2. Check the brake pedal for excessive t ravel or a spongy feel. 3. Check the friction pads for wear , damage and loose- ness. 4. Inspect the br ake disc spline and pad wear su rface for excessive wear . 5. C[...]

101 MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation. 1. Position the vehicle on a level surface. 2. Lightly turn the steering wheel left and right. There should be 0.8-1.0 inch (20-25 mm) of freeplay at the outer rim of the steering wheel. 3. If there is excessive freeplay or strange noises[...]

102 MAINTENANCE Fuse Replacement NOTICE: Always turn off the main disconnect switch before servicing or unplugging any el ectrical components. See page 52. If you experience electrical failures not related to the batteries, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse.[...]

103 MAINTENANCE Fuse Replacement NOTICE: Always install fuses with the recommended amperage to avoid damage to the electrical system. Tip : See the label attached to the inside of the fuse access panel for the function and amp rating of each fuse. The spare and he ater coil fuses are used for a ccessories. Fuse Recommendati ons Fuse Application Fus[...]

104 MAINTENANCE Ti re s Operating your vehicle with worn tires, improperl y inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious inju ry or death. Always follow all tire maintenance proced ures as outlined in this manual and on the labels on the vehicle. Alway[...]

105 MAINTENANCE Ti re s Tire T read Depth Any accelerated wear of tires may be an indicator of improper alignment or poor driving habits. See your authorized GEM dealer for service. Always replace tires when tread depth is worn to 1/8” (3 mm) or less. Wheel Nut T orque Inspect the following items occasionally for tightness, and if they've be[...]

106 MAINTENANCE Ti re s Wheel Removal W ARNING! A falling vehicle can cause serious inj ury or death. Never place any part of your body under an elevated vehicle. If you need access to the bottom of the vehicle, use automotive jack stands to support the vehicle on a firm, level surface, or see your au thorized GEM dealer for service. 1. Position th[...]

107 MAINTENANCE Ti re s Wheel Removal 4. Block both the front and rear of the tire that is located diagonally opposite the jacking position. For example, if the right front tire is being changed, block the left rear wheel. 5. Use a small floor style jack or low profile s cissors jack only . Jack the vehicle only from the side of the vehicle, on the[...]

108 MAINTENANCE Ti re s Wheel Inst allation W ARNING! Improperly in st alled wheels can adversely affect tire wear and vehicle handling, whi ch can result in serious injury or death. Always ensure tha t all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your authorized GEM dealer for service. 1. Se[...]

109 MAINTENANCE Light s Poor lighting can result in reduced visibility when driving. Clean lights frequently and replace burned out lamps promptly . Always make sure lights are adjusted properly for best visibility . When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot t[...]

110 MAINTENANCE Light s Rear T urn Signal Light Replacement 1. Remove the rear turn signal lens. 2. Remove the expired lamp. 3. Apply dielectric grease to the socket before installing the new lamp. 4. T est the light for proper operation. Brake Light s 1. Remove the brake light lens. 2. Remove the expired lamp. 3. Apply dielectric grease to the soc[...]

111 MAINTENANCE Light s Headlight Beam Adjustment 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height. 25 ft. (7.6 m) 8" (20 cm) X Mark[...]

112 MAINTENANCE Light s Headlight Beam Adjustment 3. Apply the brakes. T urn the key on. T urn the headlights to high beam. Tip : Include the weight of a rider on the seat while performi ng the following step. 4. Observe the headlight aim. The most intense part of the headlight beam should be aimed 8" (20 cm) below the mark placed on the wall.[...]

113 MAINTENANCE Batteries The voltage in the battery pack is sufficient to cause death by electrocution. With the exception of battery inspections and refillin g the water in flooded type batteries, never attempt to perform service on the electric drive system, including the battery p ack, unless you are properly trained to work on electrical syste[...]

114 MAINTENANCE Batteries Improperly connecting or disconnecting battery cabl es can result in an explosion and cause serious injury or death. Battery electrolyte is poisonous. It contains sulfuric a cid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External : Flush with water . Internal : Drink la rge quantities of [...]

115 MAINTENANCE Batteries Battery Configurations NOTICE: Before removing the seat to access the batteries, make sure any wire or metal items (including seat belt latches) remain clear of the battery compartment to avoid causing a short circuit to the electrical system. T wo battery pack configurations exist for GEM vehicles. The standard configurat[...]

116 MAINTENANCE Batteries Battery Locations St andard 12-V olt Battery Configurations Model Quantity Locations GEM e2 6 4 under bench seat, 2 in rear spat GEM e4 6 4 under bench seat, 2 in rear spat GEM e6 ® 6 3 under bench seat, 3 in rear spat GEM eS 6 4 under bench seat, 2 in rear be d GEM e4 (short-bed option) 6 4 under bench seat, 2 in rear be[...]

117 MAINTENANCE Batteries Battery Access Batteries located in the rear spat or rear bed can be accessed through the b attery access covers. Remove the four cover screws to remove a cover . Tip : Remove any rear accessory options that may obstruct the rear sp at access cover . Batteries located under a middle seat (optional configuration) can be acc[...]

118 MAINTENANCE Batteries Battery Inspections/Maintenance Perform the following battery inspections and maintenance procedures monthly as outlined in the Periodic Maintenance Chart beginning on page 96. Perform these operations more often for vehicles subjected to heavy use. W ARNING! Do not work in or near the battery compartment or on any other e[...]

119 MAINTENANCE Batteries Battery Inspections/Maintenance Check Battery Fluid (Flooded Batterie s) Gel batteries are maintenance-free batteries. They do not have fill wells. On flooded batter - ies, check the fluid level often. Add only distilled water . T ap water contains minerals that are harmful to a battery . NOTICE: Never charge batteries if [...]

120 MAINTENANCE Batteries Battery Inspections/Maintenance Check Battery Fluid (Flooded Batterie s) Maintain the fluid level between the battery plates and the bottom of the fill well. Do not overfill. W ARNING! The flu id in an overfilled battery may boil over and cause electrolyte to spill. Inspect the fluid level of each battery . 1. Remove one o[...]

121 MAINTENANCE Batteries Battery Inspections/Maintenance Check Battery Fluid (Flooded Batterie s) 3. Maintain the fluid level between the battery plates and the bottom of the fill well. Add distilled water as needed. Do not overfill. Reinstall the fill well cap securely . Bottom of Fill Well Fill Well Cap To p o f B a t t e r y Battery Plates[...]

122 MAINTENANCE Batteries Battery Inspections/Maintenance Clean the Batteries NOTICE: Do not allow cleaning solution or tap water to enter the batteries. Before cleaning, ma ke sure all battery fill well caps are installed securely . 1. Remove corrosion with a stiff wire brush. 2. W ash the terminals and tops of the batteries with a solution of one[...]

123 MAINTENANCE Batteries Battery Inspections/Maintenance Check Battery Connections W ARNING! Improper handling of high voltage wiring, batteries or control systems could result in serious injury or death by electric shock. Only qualified technicians should repair or access high voltage wiring, battery packs and associated systems. Check Battery Ca[...]

124 MAINTENANCE Batteries Battery Replacement W ith proper care and maintenance, battery life coul d be extended up to four years or longer , depending on the amount of use. When battery replacement is neces sary , please see your authorized GEM dealer . NOTICE: Always install batteries of the exact type and make originally supplied with the vehicl[...]

125 MAINTENANCE Batteries Battery Disposal Lead-acid batteries are recyclable. Return whol e scrap batteries to a distributor , manufac- turer or lead smelter for recycling. For neutralized spills, place residue in acid-resistant con- tainers with absorbent material, sand or earth and dispose of in accordance with local, state and federal regulatio[...]

126 MAINTENANCE Batteries Battery Care During Storage W ARNING! Always turn off the main disconnect switch before servicing or unpl ugging any electrical components. See page 52. The main disconnect switch will disable the vehicle by disconnecting th e battery pack from the motor . It does not disable the battery pack. HIGH VOL T AGE will be presen[...]

127 MAINTENANCE Batteries Battery Care During Storage When the vehicle will not be used for a period of 10 days or longer , check battery water lev- els (flooded type batteries) and perform one of the battery storage procedures listed in the chart below . Battery S torage Options Storage Peri od Charging Procedure Less than 10 days Fully charge the[...]

128 MAINTENANCE Cleaning and S torage Cleaning the Windshield a nd Sunroof W e recommend using GEM W indshield Cleaner and Protectant to remove normal dust and dirt. A liquid household glass cleaner can also be used. Do not use abrasive cleaners on the windshield and sunroof, as they will cause scratches. T o remove oil, grease or road tar use isop[...]

129 MAINTENANCE Cleaning and S torage Cleaning Seat s Use GEM Foaming All Su rface Cleaner to clean the seats. Rubbi ng seats with warm water and a clean, damp cloth will also remove dirt. Substances such as tar , asphalt and other soils will stain if not removed quickly . Use a clean cloth and solvent type vinyl cleaner , then wash the area thorou[...]

130 MAINTENANCE Cleaning and S torage Cleaning the Exterior The best way to preserve your vehicle’ s finish is to wash the vehicle regularly . Use GEM Fiber glass Plastic and Rubber Restor er or mild liquid detergents. Do not use strong soaps or chemical detergents. Rinse promptly . Dry the finish with a soft, clean chamois or towel to avoid surf[...]

131 MAINTENANCE Cleaning and S torage Storage T ip s Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Main- tenance Chart beginning on page 96. Check Fluid Levels Inspect the fluid levels. Add or change f[...]

132 MAINTENANCE Cleaning and S torage Storing the V ehicle Any time the vehicle will be parked for more than 10 days, follow the recommended storage procedures: 1. Make any necessary repairs and clean the vehicle. See page 128. 2. Clean the batteries. See page 122. 3. Prepare the batteries for storage. See page 126. NOTICE: Batteries can be permane[...]

133 MAINTENANCE Cleaning and S torage Storing the V ehicle 7. V erify that tire pressure is at specification. 8. Block the wheels to prevent rolling. W ARNING! Do not cover the ve hicle while the charger is connected. Dangerous levels of hydrogen gas could accumulate. 9. If the vehicle is no t connected to the charger , turn off the main disconnect[...]

134 SPECIFICA TIONS GEM e2 GEM e4 GEM eS Dimensions Curb Weight 1 120 lbs. ( 508 kg) 1270 lbs. (576 kg) 1 150 lbs. (521.6 kg) Length 99 in. (251.5 cm) 128 in. (325 cm) 108 in. (274.3 cm) Width 55 in. (139.7 cm) 55 in. (139.7 cm) 55 in. (139.7 cm) Height 70 in. (177.8 cm) 70 in. (177.8 cm) 70 in. (177.8 cm) Wheelbase 72 in. (183 cm) 102 in. (259 cm)[...]

135 SPECIFICA TIONS GEM e2 GEM e4 GEM eS Performance Motor 5 HP (7 HP optional), shunt DC electric Motor peak 23 HP Peak (17kw) Controller Flight Systems, T4, 350 amp DC Controller Battery pack Six 12-volt flooded lead acid batteries (12-volt ge l optional) Maximum speed 25 MPH (40 km/h) Range 30 miles (48.3 km) (will vary with conditions) Drive Sy[...]

136 SPECIFICA TIONS GEM e2 GEM e4 GEM eS Suspension Front suspension Independent wishbone w/coil over shock Rear suspension Solid rear axle w/coil over shock T ires Street rated 12-inch 165/70R-1 2 (Options: 12-inch aluminum turf, 14-inch aluminum) T ire pressure 12-inch: 38 psi (262 kPa) / 14-inch: 36 psi (248 kPa) Features Gauge LCD Display Auxil[...]

137 SPECIFICA TIONS GEM eL GEM eL XD GEM e6 ® Dimensions Curb Weight 1235 lbs. (560 kg) 1550 lbs. ( 703 kg) 1620 lbs. (735 kg) Length 144 in. (365.8 cm) 144 in. (365.8 cm) 162 in. (41 1.5 cm) Width 55 in. (139.7 cm) 55 in. (139.7 cm) 55 in. (139.7 cm) Height 70 in. (177.8 cm) 70 in. (177.8 cm) 70 in. (177.8 cm) Wheelbase 1 14 in. (289.6 cm) 1 14 i[...]

138 SPECIFICA TIONS GEM eL GEM eL XD GEM e6 ® Performance Motor 5 HP (7 HP optional), shunt DC electric 7 HP vented, shunt DC electric Motor peak 23 HP Peak (17kw) Controller Flight Systems, T4, 350 amp DC Controller Battery pack Six 12-volt flooded lead acid batteries (12-volt gel optional) Nine 8-volt gel batteries Nine 8-volt gel batteries (e6 [...]

139 SPECIFICA TIONS GEM eL GEM eL XD GEM e6 ® Suspension Front suspension Independent wishbone w/coil over shock Rear suspension Solid rear axle w/coil over shock T ires Street rated 12-inch 165/70R-12 (Options: 12-inch aluminum turf, 14-inch a luminum) T ire pressure 12-inch: 46 psi (317 kPa) / 14-inch: 36 psi (248 kPa) Features Gauge LCD Display[...]

140 W ARRANTY LIMITED W ARRANTY POLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR or 8,000 MILE (12,900 km), whichever comes first, LIMITED W ARRANTY on all components (except batteries) of your GEM vehicle against defects in material or workm anship. Mileage is unlimited for the first 6 months of the vehicle warranty . Any ti[...]

141 W ARRANTY BA TTER Y COVERAGE REGISTRA TION At the time of sale, the W arranty Registration Form must be completed by your dealer and submitted to GEM within three days. Upon receipt of this registration, GEM will record the registration for warranty . No verification of registration will be sent to the purchaser as the copy of the W arranty Reg[...]

142 W ARRANTY LIMIT A TIONS OF W ARRANTIES AND REMEDIES This Polaris limited warranty excludes any failures th at are not caused by a defect in material or workmanship. THIS W ARRANTY DOES NOT COVER CLA IMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear , abuse or improper handling. This [...]

143 W ARRANTY LIMIT A TIONS OF W ARRANTIES AND REMEDIES This warranty excludes damages o r failures caused by abus e, accident, fire, explosion, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental[...]

144 W ARRANTY LIMIT A TIONS OF W ARRANTIES AND REMEDIES The battery coverage included in this warranty provides no coverage for: • Batteries that fail due to lack of battery maintenance, over -charging, under -charging, abu se or neglect • Batteries that fail due to fire, wreckage, explosion, or freezing • Broken batteries • Batteries damag[...]

145 W ARRANTY LIMIT A TIONS OF W ARRANTIES AND REMEDIES The exclusive remedy for breach of this warranty shall be, at Polaris's sole option, repair or replacement of any defective materials, or components or products. THE REMEDIES SET FOR TH IN THIS W ARRANTY ARE THE ONL Y REMEDIES A V AILA BLE TO ANY PERSON FOR BREACH OF THIS W ARRANTY . POLA[...]

146 W ARRANTY HOW TO OBT AIN W ARRANTY SERVICE If your vehicle requires warranty service, you must take it to a GEM Servicing Dealer . When requesting warranty service you must present your copy of the W arranty Registration From to the dealer . (THE COST OF TRANSPOR T A TION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY). POLARIS suggests that you[...]

147 W ARRANTY HOW TO OBT AIN W ARRANTY SERVICE If you move: If you move to another country , be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you move. Product importation rules vary considerably from country to country . Y ou may be required to present documentation of your move to POLARIS[...]

148 W ARRANTY Exported Product s EXCEPT WHERE SPECIFICALL Y REQUIRED BY LA W , THERE IS NO W ARRANTY OR SER VICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COU NTR Y OF THE SELLING DEALER'S AUTHORIZED LOCA TION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not giv[...]

149 W ARRANTY GEM Customer Service Phone: 855-RIDEGEM (855-743-3436) Web : www .gemcar .com Roadside Assist ance Emergency Roadside Assistance is available to you 24 hour s a day , 365 days a year, throughout the United S tates and Canada during the term of the manufacturer's warranty . This service is available through ROAD AMERICA*. It inclu[...]

150 MAINTENANCE LOG Use the following chart to record periodic maintenance. DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS[...]

151 MAINTENANCE LOG DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS[...]

152 MAINTENANCE LOG DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS[...]

153 INDEX A Accelerator Pedal . . . . . . . . . . . . . 55 Accessory Backs . . . . . . . . . . . . 77-79 Accessory Outlet, 12-Volt . . . . . . 69 B Batteries . . . . . . . . . . 58-68, 113 -127 Access . . . . . . . . . . . . . . . . . . 1 17 Battery Pack. . . . . . . . . . . . . . . 58 Care During Storage . . . . 126-127 Charging . . . . . . . . . [...]

154 INDEX G Glove Box . . . . . . . . . . . . . . . . . . . 35 Grab Handle Pack age . . . . . . . . . . . 82 Gross Vehicle Weight Rating . . 22-23 H Hazard Signals . . . . . . . . . . . . . . . . 53 Headlight Beam Adjustment 111-112 Headlight Replacement . . . . . . . . 109 Headlight Switch . . . . . . . . . . . . . . 33 Heater/Defogger/Fan . . . .[...]

155 INDEX S Seat Removal, Ben ch . . . . . . . . . . 70 Signal Words . . . . . . . . . . . . . . . . . . 7 State of Charge Indicator . . . . . 48-49 Steering Column Lock . . . . . . . . . 83 Steering Column, Adjustable Tilt . 84 Steering Wheel Inspection . . . . . 101 Stereo System . . . . . . . . . . . . . . . . 76 Storage . . . . . . . . . . . . [...]

For your nearest GEM dealer , call 855-RIDEGEM (855-743-3436) or visit www .gemcar .com Polaris Sales Inc. 2100 Hwy . 55 Medina, MN 55340 Part No. 9924946 Rev 01 Printed in USA[...]