Polaris 550 Touring EPS manual

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A card containi ng importan t A TV safety information should be attach ed to the owner's manual on th e next page. If you cannot locate this car d, or if it has be en removed, plea se call 1-800- 342-3764 for assist ance. WA R N I N G The engine exhaust from this pr oduct contains chemica ls known to the S tate of California to cause cancer , [...]

The text is printed on 100% recycled with 40% post-consumer waste (PCW).[...]

For your nearest Polaris dealer , call 1-800-POLARIS or visit www .polarisindustries.com Polaris Sales Inc., 2100 Hwy 55 Medina, MN 55340 Phone 1-888-704-5290 Part No. 9922090 Rev 02 Printed in USA W ARNING Improper vehicle use can result in SEVERE INJUR Y or DEA TH. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND W ARNINGS. AL WA YS USE AN A[...]

1 WELCOME Thank you for purcha sing a Polaris vehicle, and welcome to our world- wide family of Polaris owners. W e proudly produce an excit ing line of utility and recreati onal products. • Snowmobiles • All-terrain vehicles (A TVs) • RANGER ® utility vehicles • V ictory Motorcycles ® W e believe Polaris sets a standard of excellence for[...]

2 POLARIS, THE W A Y OUT and SPOR TSMAN ar e registered tra demarks of Polaris Industries Inc. Copyright 2009 Polaris Sales Inc. All inform ation contained within this publication is based on the latest product information at th e time of publication. Due to constant improvements in the design and quality of production components, some minor discre[...]

3 T A BLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 F eatures and Controls . . . . . . . . . . . . . . . . . . . 26 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Emission Control Systems . . . . . . . . . . . [...]

4 INTRODUCTION The following signal words and symbol s appear throughout th is manual and on your vehicle. Y our safety is involved when these words and sym- bols are used. Become familiar with their meanings before reading the manual. The safety alert symb ol indicates a potential personal injury ha zard. W ARN ING A W ARNING indicates a hazardous[...]

5 INTRODUCTION Failure to heed the warnings and safety precautions contained in thi s manual can result in severe injury or death. A Polaris A TV is not a toy and can be hazardous to operate. Thi s vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly , even during routine maneuvers[...]

6 INTRODUCTION V ehicle Identification Numbers Record your vehicle's identificatio n numbers and key numb er in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using your k ey number) and mating it with one of your ex isting keys. The ignition switc[...]

7 SAFETY Safety T raining A TV safety training is a top prior ity for Polaris. Polaris strongly encourages you and any family member s who will be riding the A TV to take a training course. If you purchased a new Polaris A T V in the United States, your dealer provided instruction to y ou about the authorized A TV RiderCourse sm that is available t[...]

8 SAFETY Safe Riding Gear Always wear appropriate clothing when riding an A TV . W ear protective clothing for comfort and to redu ce the chance of injury . Helmet W earing a helmet can prevent a sever e head injury . Whenever riding a Polaris vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the [...]

9 SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. When- ever riding a Polaris vehicle, always wear shatterproof goggles o r use a shatterproof helmet face shield. Po laris recommends wearing approved Personal Prot ective Equi pment (PPE) bearing markings such as VESC 8, V -8, Z87.1, or CE. Make s[...]

10 SAFETY Safety W arnings Failure to operate the A TV pro perly can re sult in a collision, loss of control, accident or overturn, which may result i n serious injury or death. Heed all safety warnings outlined in this section of the owner ’ s manual. See the OPERA TION section of the owner ’s manual for proper operating proce dures. Operating[...]

11 SAFETY Safety W arnings Handling Gasoline Gasoline is highl y flammable and explosive u nder certain conditions. • Always exercise extreme cau tion whenever handling gasol ine. • Always refuel wi th the engine stop ped, and outdoors or in a well ventilated area. • Do not smoke or allow open flames or sparks in or near the area where refuel[...]

12 SAFETY Safety W arnings Protective App arel Riding in this vehicle without wea ring an approved helmet and protective eyewear increases the risk of a seri ous injuries in the event of an accident. Operator and passenger must always wear an approved helmet that fits properly and eye protection (goggles or face shield). Carrying a Passenger Do not[...]

13 SAFETY Safety W arnings Operating on Pavement Operating an A T V on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the A TV and could result in loss of control and accident or overturn. Avoid operating the A TV o n pavement. A TV tires are designed for o ff-road use. If it's unav[...]

14 SAFETY Safety W arnings Physical Control of the A TV Removing even one hand or foot can reduce ability to control the vehicle or co uld cause loss of balance and ejection fro m the A TV . If a person's feet are not firmly planted on the footrests, they could come into contact with the wheels or other moving parts and lead to accident or inj[...]

15 SAFETY Safety W arnings Improper Hill Climbing Improper hill climbing could cause loss of control or overturn. Always follow proper p rocedures for climbing hills as described i n the owner's manual. See page 63. Always move th e 4X4 switch to ADC 4X4 before ascending or descending a hill. Descending Hill s Improper ly Improperly descending[...]

16 SAFETY Safety W arnings St alling While Climbing a Hill S t alling, rolling backwards or impr operly dismounting while climbing a hil l could cause an overturn. • Always maintain a steady speed when climbing a hill. • Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. See page 39. If all forward speed is lost: • L[...]

17 SAFETY Safety W arnings Operating on Slippery T errain Failure to use extra caution when operati ng on excessively rough, slipp ery or loose terrain could cause loss of traction, loss of control, accident or overturn. Do not operate on excessiv ely rough, slippery or loose terrain until you've learned and practiced the skills nece ssary to [...]

18 SAFETY Safety W arnings Improper Tire Maintenance Operating this A TV with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your A TV . Always maintain proper tire pressure as described in the owner's manual and on safety labels. Operating Ov[...]

19 SAFETY Safety W arnings Operating Through Deep W ater Operating the A TV through deep or fast- flowing water could cause the tires to floa t, causing loss of control or overturn. Avoid operating the A T V through deep or fast-flowing water . If it's unavoidable to enter water that exceeds the recommended maximum depth (see page 68): • T r[...]

20 SAFETY Safety W arnings Operating on Froz en Bodies of Wa t e r Operating on frozen bodie s of water may result in serious injury or death if the A TV and/or riders fall through the ice. Never operate the A TV on a frozen body of water . Poor V isibility Operating the A TV in darkness or inclement weather could result in a collision or accident,[...]

21 SAFETY Safety W arnings Operating a Damaged A TV Operating a dama ged A TV can resu lt in an accident. After any overturn or accident, have a qualifi ed service dealer inspect the entire ma chine for possible damage, including (but not limited to) brakes, th rottle and steering systems. Physical Skills Safe operation of this rider-active vehicle[...]

22 SAFETY Safety Labels and Locations W arning labels have been placed on the vehicle for your protectio n. Read and follow the instructions on each label carefully . If any of the labels shown in this ma nual differ from the labels on your vehicle, always read and follow the instructio ns of the labels on the vehicle. If an informational or graphi[...]

23 SAFETY Safety Labels and Locations General W arning W ARNING Improper A TV use can result in SEVERE INJURY or DEA TH AL W A YS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR DRIVER AND P ASSENGER NEVER USE ON PUBLIC ROADS NEVER CARR Y MORE THAN 1 P ASSENGER NEVER USE WITH DRUGS OR ALCOHOL NEVER operate: • without proper A TV training or instru[...]

24 SAFETY Safety Labels and Locations Passenger W arning/Discretionary W arning W ARNING P ASSENGER SAFETY T o reduce the risk of SEVERE INJURY or DEA TH NEVER CARR Y MORE THAN ONE P ASSENGER NEVER RIDE AFTER USING DRUGS OR ALCOHOL NEVER carry a passenger too small to firmly plant feet on footrests and securely grasp hand holds. THE P ASSENGER MUST[...]

25 SAFETY Safety Labels and Locations Rack/Box Warning W ARNING • DO NOT TOW FROM RACK OR BUMPER. V ehicle dama ge or tipover may result causing severe injury or death. T ow only from tow hooks or hitch. • Maximum Rack Loads: Front 120 lbs. (54 kg) Rear 240 lbs. (109 kg) 7175448 Clutch Cover W arning W ARNING • Moving parts hazard under belt-[...]

26 FEA TURES AND CONTROLS Switches Mode/Reverse Override Switch This vehicle is equipped with a re verse speed limi ter system.T o gain additional wheel speed while backin g, depress the override swi tch. W ARNING! Pressing the override button while the thro ttle is open can cause loss of control, which may result in seri ous injury or death. Alway[...]

27 FEA TURES AND CONTROLS Switches Engine Stop Switch Move the stop switch either left or right to the OFF position to stop the engine quickly . Move the stop switch to the RUN position before attempt- ing to start the engine. The engine will not start or run when the switch is off. Both the main switch and the engine stop switch will shut of f all[...]

28 FEA TURES AND CONTROLS Throttle Lever Operating an A TV with sticking or impr o perly operating throttle controls could cause an accident. Never start or oper ate an A TV that has a sticking or improperly operating throttle . Always c ontact your dealer for service before operating the vehicle. Failure to check or maintain proper operation of th[...]

29 FEA TURES AND CONTROLS Brake Lever Operating the A TV with a spongy brake leve r can result in loss of braking, which could cause an accident. Never operat e the A TV with a sp ongy-feeling brake lever . Always cont act your dealer for service before operating the vehicl e. Squeeze the brake lever toward the handlebar to apply the front and rear[...]

30 FEA TURES AND CONTROLS Master Cylinde r/Brake Fluid An over-full master cyl inder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of br ake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the a[...]

31 FEA TURES AND CONTROLS Parking Brake Locking the Parking Brake 1. Place the transmission in PA R K . 2. Squeeze and release the brake lever two or three times, then squeeze and hold. 3. Push the parking brake lock forward to engage the lock. 4. Release the brake lever . 5. T o release the parking brake lo ck, squeeze and release the brake lever [...]

32 FEA TURES AND CONTROLS Auxiliary Foot Brake Aggressively applying the auxiliary brake whe n backing down a hill may cause rear tipover , which could result in seri ous injury or death. Never back down a h ill. Use caution when ap plying the auxiliary b rake. Do not aggressively apply the auxiliary brake when going forward. The rear wheels may sk[...]

33 FEA TURES AND CONTROLS Automatic T ransmission Gear Selector The transmission gear selector is located on the right side of the vehicl e. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park T o shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear . NOTICE: Shifting gears with the engin e speed a[...]

34 FEA TURES AND CONTROLS Electronic Power S teering (EPS) Electronic power steering (if equipped ) engages when the ignition key is turned to the ON position. EPS rema ins engaged whether the vehicle is moving or idle. See page 42 for EPS W arning Indicator information. Passenger Seat Always make sure the passenger seat is installed and securely l[...]

35 FEA TURES AND CONTROLS Fuel T ank Always refuel with the engine stopped, and outdoors or in a well ventilated area. Refuel on a level surface. Remove the fuel tank cap and add fuel. Use either leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M/2) octane. Do not use fuel with ethanol content gr eater than 10%, such as E-85 [...]

36 FEA TURES AND CONTROLS Front Storage Box Open the front storage box to access the under-compartment area. 1. Release the front box cover latches and lift the cover . 2. Release the plunger latches that secure the box to the frame. 3. Close the cover and lift the unlatched edge of the box to disengage the plungers. Piv ot the box forward. 4. T o [...]

37 FEA TURES AND CONTROLS All Wheel Drive System The All Whee l Drive sy stem is controlled by the 4X4 switch. ADC 4X4 Mode When the switch is on ADC 4X4, the ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. See page 39. 4X4 [...]

38 FEA TURES AND CONTROLS All Wheel Drive System Engaging 4X4 The 4X4 switch may be turned on or off while the vehicle is movin g. Initially , the vehicle's electronic sy stem will not enable 4X4 until the engine RPM is below 3100. Once enabled, 4X4 remai ns enabled until the 4X4 switch is turned off. If the switch is turn ed of f while th e d[...]

39 FEA TURES AND CONTROLS Active Descent Cont rol (ADC) System The ADC system allows engine brak ing to all four wheels when the vehicle descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. Engaging Active Descent Control The ADC system will auto matically engage when all four of the follow- ing c[...]

40 FEA TURES AND CONTROLS Instrument Cluster Y our A TV is equipped with an instrument cluster that senses vehicle speed from a gear in the transmis si on. The instrument cluster measures distance in miles/kilometers as well as hours of operation. In addition to showing vehicle speed, the instrument cluster also dis- plays the following items: engi[...]

41 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster . All seg- ments will light up for one second at start-up. If the instrument cluster fails to illuminate, a battery over - voltage may have occurred and the instrument cluster ma y have shut of f to protect the ele[...]

42 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center 3. Speed Display - This area displays vehicle ground speed or engine rotational speed when the correspon ding display is selected. See page 43. 4. Fuel Gauge - The segments of the fuel gauge show the level of fuel in the fuel tank. When the last seg ment clears, a low fuel warnin[...]

43 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Spe ed Display Area Use the MODE button to toggle through the speed display options. MODE button operation is locked out at speeds above approximately 15 MPH (25 km/h). Tip : The reverse override button also acts as a MODE button when held down for approximately one half second. [...]

44 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Information Display Area Use the SELECT button (SEL) to toggle through the information area options. SELECT button operation is locked out at speeds above approximately 15 MPH (25 km/h). Tip : The reverse overri de button also acts as the SELECT button when pressed and released q[...]

45 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Information Display Area Odometer Mode The odometer records and displays the distance traveled by the A TV . T r ip Meter Mode The trip meters record the distance tr aveled by the A TV on eac h trip if reset before eac h trip. T o reset a trip me ter , select the trip meter 1 or [...]

46 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Information Display Area Programmable Service Interval When the hours of engine operation equ al the programmed service interval setting, the wr ench icon will flash for 5 seconds each time the engine is started. When this featur e is enabled, it provides a convenient reminder to[...]

47 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Information Display Area Diagnostic Display Mode The EFI diagnostic display mode is for in formational purposes only . Please see your Polaris dealer for all major repairs. The diagnostic mode is accessible on ly when the check engine warning indicator activates after the key has[...]

48 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to the item listed in the chart (inj ector , fuel pump, etc.), or the item has failed. Short-to-Ground: The wire is shorted to ground between the electronic control unit and the item listed in [...]

49 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center *Assumes unipolar configuration of ste pper motor SPORTSMAN 550 T ouring EPS Diagnostic Codes Component Condition SPN FMI Idle Air Control Driver Circuit Grounded 520193 5 Shorted Load* 520193 1 1 S tarter Enable Circuit Drive r Circuit Short to B+ 1321 3 All Wheel Drive Control [...]

50 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center SPORTSMAN 850 T ouring EPS Diagnostic Codes Component Condition SPN FMI Throttle Position Sensor V olt age T oo High 51 3 V olt age T oo Low 51 4 Engine T emper ature Sensor V oltage T oo High 1 10 3 V olt age T oo Low 1 10 4 T emperature T oo High 1 10 16 Engine Overheat Shutdow[...]

51 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center SPORTSMAN 850 T ouring EPS Diagnostic Codes Component Condition SPN FMI Chassis Relay Driver Circuit Open/Grounded 520208 5 Driver Circuit Short to B+ 520208 3 Driver Circuit Grounded 520208 4 All Wheel Drive Control Driver Circuit Open/Grounded 520207 5 Driver Circuit Short to B[...]

52 OPERA T ION Failure to operate the A TV pro perly can re sult in a collision, loss of control, accident or overturn, which may result in serious injury or death. Rea d and understand all safety warnings outlined in the safety section of this owner ’s manual. Break-In Period The break-in period for your n ew Polaris A TV is the first ten hours [...]

53 OPERA TION Break-In Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. See page 35. Always exercise extreme caution whenever handling gasoline. 2. Check the engine oil level on the dipstick. See page 81. Add oil if necessary to maintain the level between the safe and add marks. 3. Drive slowly at first. Select an op en ar[...]

54 OPERA T ION Pre-Ride Checklist Failure to inspect and verify that th e A TV is in safe operating condition before operating increases the risk of an accident. Always inspect the A TV before each use to make sure it's in safe operating condition. Item Remarks P age Passenger seat latch Ensure latch is secure 34 Brake system/lever travel Ensu[...]

55 OPERA TION Safe Operation Practices 1. Complete the recommen ded safety training before operatin g this vehicle. See page 7. 2. Do not allow anyone und er 16 year s of age to operate this vehicle . Do not allow anyone w ith cognitive or physical disabi lities to oper- ate this ve hicle. 3. Engine exhaust fu mes are poisonous . Never start the en[...]

56 OPERA T ION Know Y our Riding Area/T read Lightly Familiarize yourself with all laws and regulations concerning the opera- tion of this of f-road vehicle in your area. Respect the environment in which you ride. Fin d out where the de signated riding areas are by con- tacting your Polaris dealer , a local riding club or local officials. Help keep[...]

57 OPERA TION S t arting the Engine 1. Position the vehicle on a level su rface outdoors or in a well-venti- lated area. 2. Place the transmission in P ARK. 3. Lock the parking brake . Tip : The starter interlock will prevent the eng ine from starting if the transmission is in gear and the brake is not engaged. 4. Sit on the vehicle and move the en[...]

58 OPERA T ION Driving Procedures 1. W ear protective riding gear . See page 8. 2. Perform the pre-ride inspection. See page 54. 3. Place the transmission in P ARK. 4. Lock the parking brake . 5. Mount the vehicle from the left side. 6. Sit upright with both feet on th e footrests and both hands on the handlebars. 7. Star t the engine and allow it [...]

59 OPERA TION T urning the V ehicle Both rear wheels drive equally at all times. This means that the outs ide wheel must travel a greater distance than the inside wheel when turning, and the inside tire must slip traction slightly . 1. Slow down. 2. Never turn quickly when carrying a passenger or car go. 3. Steer i n the direction of the turn. 4. K[...]

60 OPERA T ION Driving with a Passenger 1. Never allow anyone under 12 years of age to ride as a passenger on this 2-up A TV . Make sure an y p assenger is tall enough to comfort- ably and safely reach the grab handles and footrests. 2. Do not carry a passenger until you ha ve at least two hours of driving experience with this vehicle. 3. Make sure[...]

61 OPERA TION Driving with a Passenger 1 1. Ride to the ability of your passeng er, instead of to your own ability . A void unexpected or aggressive maneuvers that could cause a pa s- senger to fall from the vehicle. 12. Do not cross a hillside with a passenger on board. See page 64. 13. A passenger should always be seat ed in the passenger seat wi[...]

62 OPERA T ION Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather , follow these precautions: 1. Do not operate on excessively ro ugh, slippery or loose terrain. 2. Slow down when entering slippery areas. 3. Engage 4X4 before whee ls begin to lose traction. NOTICE: Severe[...]

63 OPERA TION Driving Uphill Braking and handling are greatly affe cted when operating in hilly ter- rain. Improper pro cedure could cau se loss of control or overturn. When- ever traveling uphill, fo llow these precautions: 1. Always move the 4X4 switch to ADC 4 X4 before ascending or descending a hill. See page 39. 2. Drive straight uphill. 3. A [...]

64 OPERA T ION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not reco mmended. Improper procedure could cause loss of control or overturn. A v oid crossing the side of any hill unless absolutely ne cessary . If crossing a sidehill is unavoidable , follow these precautions: 1. Slow down. 2. A void crossing the side of a steep hill. 3.[...]

65 OPERA TION Driving Downhill When driving downhill, follow these precautions: 1. Always check the terrain carefully before descending a hill. 2. Always move the 4X4 switch to ADC 4 X4 before ascending or descending a hill. See page 39. 3. Always descend a hill with the tr ansmission in forward gear . Do not descend a hill with the tr ansmission i[...]

66 OPERA T ION T urning Around on a Hill (K-T urn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 8 ft. (2.4 m)[...]

67 OPERA TION T urning Around on a Hill (K-T urn) 1. S top and lock the parking brake while keeping body weight uphil l. 2. Always move the 4X4 switch to ADC 4 X4 before ascending or descending a hill. See page 39. 3. Leave the transmission in forward and shut off the engine. 4. If a passenger is on board, ask the passenger to dismount first, then [...]

68 OPERA T ION Driving Through W ater Y our A TV can operate through water with a maximum recommended depth equal to the bottom of the footrests. Follow these procedures when operating through water: 1. Determine water depths and current before entering water . 2. Choose a crossing where both bank s have gradual inclines. 3. A void operating throug[...]

69 OPERA TION Driving Over Obst acles Follow these precautions whe n operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for haz- ards such as logs, rocks and low hanging branches. 3. T ravel slowly and us e extra cau tion when operating on unfamili[...]

70 OPERA T ION Driving in Reverse Follow these precautions w hen operating in reverse: 1. Always check for obstacles or people behind the vehicle. Be aware that a passenger can obstruct your view . 2. Always avoid backing downhill. 3. Back slowly . 4. Apply the bra kes lightly for stopping. 5. A void turning at sharp angles. 6. Never open the throt[...]

71 OPERA TION Parking on an Incline A void parking on an incline if poss ible. If it's unavoidable, follow these precautions: 1. S top the engine. 2. Place the transmission in P ARK. 3. Lock the parking brake . 4. Always block the rear wheels on the do wnhill side.[...]

72 OPERA T ION Hauling Cargo Overloading the vehicl e or carrying or to wing cargo imp roperly can alte r vehicle handling and may cause loss of control or brake instability , whi ch can result in serious injury or death. Always follo w these precaution s when hauling cargo: Never carry cargo on the rear rack when operating the A TV in the 2-up mod[...]

73 OPERA TION Hauling Cargo Never exceed the weight capacities specified for your A TV on warning labels and in the specifications sec- tion of this manual. 1. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on the rear rack) and mounted as low as possible . 2. When operating ove r rough or hilly terrain, re duce speed and [...]

74 OPERA T ION Hauling Cargo T owing Loads Always attach a towed load to the hitch point. Remove the hitch from the A TV when not towing a trailer . If towing a load, reduce rear rack cargo weigh t by the amount of tongue weig ht. • The combination o f rear rack car go weight an d tongue weight must not exceed the rear rack capacity . • The tot[...]

75 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EP A noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Y our Polaris vehicle has a spark arrestor that was tested and qualif[...]

76 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic main tenance chart . Inspect, clean, lubricate, adjust and replace parts as necessary . When inspection reveals the ne[...]

77 MAINTENANCE Periodic Maintenance Chart Improperly performing the p rocedures marked with a Q coul d result in component failure and cause an accident, wh ich may result in se rious injury or death. Always have an authorized Pola ris de aler perform these services. Maintenance Chart Key X Perform these operations more often for vehic les subjecte[...]

78 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Remarks Hours Calendar Miles (Km) X E Air filter , main element - Weekly - Inspect; replace as needed X Engine oil change 20 H 1 Month 500 (800) Perform break-in oil and filter change (see page 52) X Q Brake pad wear 10 H Monthly 100 (160) Inspect periodical[...]

79 MAINTENANCE Periodic Maintenance Chart X Perform these procedures more often fo r vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these services. Item Maintenance Interval (whichever comes first) Remarks Hours Calendar Miles (Km) Q E Spark plug 100 H 12 M 1000 (1600) Inspect; replace as ne[...]

80 MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Peri- odic Maintenance Ch art beginning on page 76. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and upper control arms are lubricated at the factory , and no additional lubrication will be neede[...]

81 MAINTENANCE Engine Oil Oil Recommendations Polaris recommends the use of Polaris PS-4 PLUS Performance Syn- thetic 2W -50 4-cycle oil or a similar oil for this engine. See the table on page 80 for fluid recommendatio ns, capacities and plug torques. Oil may need to be changed more fre quently if Polaris oil is not used. Always use 2W -50 oil. Fo[...]

82 MAINTENANCE Engine Oil Oil and Filter Change See the table on page 80 for flui d recommendations, capacities and plug torques. Always change th e oil and filter at the int ervals outlined in the Periodic Maintenance Ch art beginning on page 76. Al ways change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. 2. St[...]

83 MAINTENANCE Engine Oil Oil and Filter Change 9. Place shop towels beneath the oil filter . Using an oil fil- ter wrench (available from your Polaris dealer), turn the filter counter-clockwise to remove it. 10. Using a clean dry cloth, clean the filter sealing surface on the crankcase. 1 1. Lubricate the o-ring on the new filter with a film of fr[...]

84 MAINTENANCE T ransmission Oil Polaris recommends the use of Polaris Synthetic SPOR TSMAN XP T ransmission Fluid for this transmis sion. See the table on page 80 for fluid recommendations, capacities an d plug torques. Always ch eck and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginn ing on page 7 6.[...]

85 MAINTENANCE T ransmission Oil Oil Change 1. Remove the foot well. 2. Place a drain pan under the gearca se. Remove the drain plug. Allow the oil to drain completely . 3. Clean and reinstall the drain plug. T orque to specification. 4. Remove the fill plug. Add the pr oper amount of the recommended oil. 5. Reinstall the fill plug. T orque to spec[...]

86 MAINTENANCE Front Gearcase (Dem and Drive) Fluid See the table on page 80 for flui d recommendations, capacities and plug torques. Always check an d change th e demand drive fluid at the inter- vals outlined in the Periodic Mai n tenance Chart beginning on pa ge 76. See page 135 for the part nu mbers of Polaris products. Use the recommended flui[...]

87 MAINTENANCE Rear Gearcase Oil See the table on page 80 for flui d recommendations, capacities and plug torques. Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenan ce Chart beginning on page 76. See page 135 for the p art numbers of Polaris pro ducts. The fill plug is located on the rear of the gearc[...]

88 MAINTENANCE Active Descent Control (ADC) Fluid If your vehicl e is equippe d with Ac tive Descent Control, there are two fluid levels that must be mainta ined (demand drive fl uid and AD C fluid). See page 86 for dema nd drive fluid maintena nce. Check and change the ADC fluid at th e intervals outlined in the Periodic Maintenance Chart beginn i[...]

89 MAINTENANCE Active Descent Control (ADC) Fluid Fluid Change 1. Position the vehicle on a level surface. Before performing the fluid change, allow the vehicle to sit for at least 30 minutes. 2. Thoroughly clean the areas around and on the ADC reservoir and bleeder valves (one on each side of the dif ferential). 3. Remove the reservoir cap and dia[...]

90 MAINTENANCE Power Steering Unit If your model is equipped with power steering, frequently clean the areas around and on the power steering unit to allow proper cooling. Clean these areas thoroughly . S teering Assembly The steering assembly o f the A TV shou ld be checked periodica lly for loose nuts and bolts. If loose nu ts and bolts are found[...]

91 MAINTENANCE Cooling System Recovery Bottle Coolant The recovery bottle fluid level can be viewed from inside the front right wheel well. Access the recovery bottle cap under the front box. See page 36. 1. V iew the fluid level in the bottle. 2. If the level is low , remove the bottle cap and add coolant as needed. Maintain the coolant level be t[...]

92 MAINTENANCE Cooling System Radiator Coolant T o ensure that the coolant maintain s its ability to prot ect the engine, Polaris recommends that you drain the system completely every two years and add a fresh mixture of antifreeze and water . Replace the coolant any time the coo ling system has been drained for maintenance or repair . If the recov[...]

93 MAINTENANCE Brakes Hand Brake The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar . These brakes are self- adjusting. Under normal operation, the diaphr agm extends into the reservoir as fluid level drops. If the fluid le ve l is low and the diaphragm is not extended, a leak is lik[...]

94 MAINTENANCE T oe Alignment Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 0" to 1/8" (0-3 mm). W ARNING! Severe in jury or death can result from improper toe alignment and adjustment. Do not attempt to adju st tie rod alignment. All tie rod a djustments should be performed by an [...]

95 MAINTENANCE Seat s Passenger Seat Removal 1. Pull the latch at the rear of the seat. 2. Pivot the rear of the seat upwa rd and remove the front legs of the seat base from the frame. 3. T o reinstall the seat, position the front legs of the seat base under the frame. Pivot the rear of the seat downward onto the latch. Press down firmly on the sea[...]

96 MAINTENANCE Seat s Passenger Seat Suspension 1. Remove the passenger seat. 2. Remove the fastener retaining the passenger seat shock to the passenger seat support. 3. Pivot the seat support upward to access the lower shock fastener . Remove the lower shock fastener . 4. Remove the sh ock from the vehicle. If adjustment is necessary , use a suit-[...]

97 MAINTENANCE Side Panel/Footwe ll Removal 1. Remove the seat before remo ving a side panel. 2. Remove the fasteners securing the side panel or footwe ll to remove it. Plastic Rivet Hex Head Screw Plastic Rivet[...]

98 MAINTENANCE Ti r es Operating your A TV with worn tires, impr operly i nflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Alwa ys follow all tire maintenance procedures as outlined in this manual a nd on the labels on the vehicle. Al ways [...]

99 MAINTENANCE Ti r es Front Wheel Hub Tightening Front wheel bearing tightness and spin dle nut retention are critical com- ponent operations. All service must be performed by your authorized Polaris dealer . Wheel Removal 1. S top the engine. 2. Place the transmission in P ARK. 3. Lock the parking brake . 4. Loosen the wheel nuts slightly . W ARN[...]

100 MAINTENANCE Ti r es Wheel Inst allation 1. Place the transmission in P ARK. 2. Lock the parking brake . 3. Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing t oward forward rotation. 4. Install the wheel nuts and finger-tighten them. 5. Lower the vehicle to the ground. 6. T orque the whee[...]

101 MAINTENANCE Air Filter 1. Remove the seat. 2. Remove the air box cover screws, and remove the air box cover . 3. Remove the filter . 4. Remove the fabric type pre- filter from the main filter . W ash the pre-filter in soapy water , then rinse and let dry . 5. Reinstall the pre-filter over the main filter . Install a new main filter if needed. 6[...]

102 MAINTENANCE Fuse Replacement If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short cir- cuits that may have caused the blown fuse, then replace the fuse. Spare fuses are provided in the fuse box. 1. Access the fuses under the front box. See page 36. 2. Re[...]

103 MAINTENANCE Light s Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty duri ng normal opera tion. Clean head- lights frequently and replace burned out headlamps promptly . Always make sure lights are adjusted properly for best visibility . Headlight Lamp Replacement When servicing a halogen [...]

104 MAINTENANCE Light s High Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 1. Position the vehicle on a level su rface with the headlight approxi- mately 25 ft. (7.6 m) from a wall . Place the transmission in P ARK. 2. Measure the distance from the floo r to the c[...]

105 MAINTENANCE Light s Low Beam Adjustment The low beam can be adjusted slightly upward or do wnward. 1. Loosen the phillips screw located at the rear of the headlamp . 2. T ilt the headlamp upward or downward. 3. T igh ten the screw . Phillips Screw[...]

106 MAINTENANCE Light s Headlight Housin g Replacement 1. Remove the five (5) headlight pod screws. 2. Lift the pod cover and disconnect the speedometer harness es from the speedo meter . 3. Unplug the headlamp from the wiring harness. 4. Use a sma ll screwdrive r to remove the o-rings from the headlight mounting tabs. 5. Pull the headlight housing[...]

107 MAINTENANCE Light s Lower Headlamp Replacement 1. T urn the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly . 2. Remove the head lamp and install the new headlamp . 3. Reinstall the harness assembly into the headlight assembly . 4. T urn the headlight harness clock- wise to secure t[...]

108 MAINTENANCE Spar k P l u g s Sp ark Plug Recommendations Refer to the specifications sect ion beginning on p age 136 for the recom- mended spark plug t ype and gap for your vehicle. T o rque spark plugs to specification. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use Polaris-recommended spark plugs. Sp[...]

109 MAINTENANCE Spar k P l u g s Sp ark Plug Inspection Normal Sp ark Plug The normal insulator tip is gray , ta n or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indi- cates the proper type and heat range for the engine and the service. The tip should not be flaky and wh ite. A white insulator t[...]

110 MAINTENANCE V ehicle Immersion If your vehicle becomes imm ersed, major engine da mage can result if the machine is not thoroughly inspecte d. T ake the vehicle to your dealer before starting the engine. If it's impossi ble to take your A TV to a dealer before starting it, follow the steps outlined below . 1. Move the A TV to dry land or a[...]

111 MAINTENANCE S p ark Arrestor Failure to heed the following warnings whil e servicing the spark arrestor could result in serious injury or death. Ne ver run the engine in an enclosed area. Remove any combustible materials from the area. Wear eye protectio n and leather work gloves. Do not stand behind or in fro nt of the vehicle while purging. N[...]

112 MAINTENANCE P VT System Failure to comply with the instructions in this warning can result in severe injury or death. Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a hig h speed. The PVT system has been precision balanced. Any modi fication will cause the system to be out of balan[...]

113 MAINTENANCE P VT System The basic operation of the Polaris PVT system is dependent on engine speed and vehicle torque requiremen ts. As engine speed increases, the force exerted on the movable drive sheave by the flyweights also increases. This, in turn, increases th e amount of pinch applied to the drive belt. Similarly , if the engine speed d[...]

114 MAINTENANCE P VT System When T o Use Low Range and High Range PVT Drying There may be some instances when wate r is accidently ingested into the PVT system. Use the following instructions to dry it out before operat- ing. 1. Position the vehicle on a level surface. 2. Remove the drain plug. Allow the water to drain completely . Rein- stall the [...]

115 MAINTENANCE Battery Improperly connecting or disconnecting battery ca bles can result in an explosio n and cause serious injury or death. When removing the battery , always disconnect the negative (black) cable first. When reinstalling the battery , a lways connect the negative (black) cable last. Battery electrolyte is poisonous. It contains s[...]

116 MAINTENANCE Battery Battery Removal 1. Remove the passenger seat and the seat pivot bolt. 2. Disconnect the black (negative) battery cable first. 3. Disconnect the red (positive) battery cable last. 4. Disconnect the battery hold-down strap. 5. On conventional batteries, re move the battery vent tube. 6. Lift the battery out of the A TV . Be ca[...]

117 MAINTENANCE Battery Battery Inst allation Using a new battery that has not been fully char ged can damage the bat- tery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructio ns on page 1 19 before installing the battery . 1. Ensure that the battery is fully char ged. 2. Place the battery in[...]

118 MAINTENANCE Battery Battery S t orage Whenever the vehicle is not used for a period of three mo nths or more, remove the battery from the vehicle, ensure that it's fully char ged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storag e and recharge as needed to mainta in a full charge. Polaris rec[...]

119 MAINTENANCE Battery Battery Charging (Conventional Battery) 1. Remove the battery from the vehi cle to prevent dam age from leak- ing or spilled electroly te during charging. See page 1 16. 2. Charge the battery with a char ging output no larg er than 1/10 of the battery’ s amp/hr rating. Charge as needed to raise the spec ific grav- ity to 1[...]

120 MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition befo re and 1-2 hours after the end of charging. State of Charge V oltag e Action Charge Time (Using constant cu rrent charger @ standard amps specifie d on top of batt ery) 100% 12.8-13.0 volts None, check at 3 mos. from date of manufacture None required 75%-[...]

121 MAINTENANCE Camber and Caster The camber and caster are non-adjust- able. Rear Spring The rear shock absorber spring is adjusted by rotating the adjuster either clockwise or counter-clockwise to increase or decrease spring tension. Accessory springs are available through your Polaris dealer . Handlebars The handlebars can be adjusted for rider [...]

122 MAINTENANCE Throttle Body/Idle RPM Idle RPM is preset by the manufactur er . If the engine idle speed is not satisfactory , please see your Pola ris dealer for adjustment. Throttle Cable Freeplay 1. Remove the four cover screws from the right han- dlebar control and remove the cover . 2. W ith the handlebars straight ahead , place very light pr[...]

123 MAINTENANCE Throttle Cable Freeplay 4. Place the transmission in P ARK. Lock the parking brake. 5. Start the engine and allow the idle to stabilize. If necessary , tap the throttle lever to ensure the idle speed settles. 6. If idle speed remains above or below the recommended setting (see specification pages), verify the corre ct gap. If gap is[...]

124 MAINTENANCE Cleaning and St orage W ashing the V ehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various comp onents. NOTICE: High water pressure may damage compone nts. Polaris recommends washing the vehicle by hand or with a garden hose, using mild soap. Certain products, inclu[...]

125 MAINTENANCE Cleaning and St orage W ashing the V ehicle If a high pressure water system is u sed for cleaning (n ot recommended), exercise extreme caution. The wate r may damage components and could remove paint and decals. A void direc ting the water stream at the follow- ing items: If an informational or graphic label becomes illegible or com[...]

126 MAINTENANCE Cleaning and St orage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, pre- serve wheel life and ensure a “like new” appearance for many years. Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more susceptible to corrosion if not properly cleaned. Clean chr[...]

127 MAINTENANCE Cleaning and St orage Sto r ag e Ti ps NOTICE: S t arting the engine durin g the storage period will disturb the protective film created by fogging and damage could occur . Never start the engine during the storage peri od. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Se e page 124. St abilize [...]

128 MAINTENANCE Cleaning and St orage Sto r ag e Ti ps Fluid Levels Inspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Char t beginning on page 76. • Demand drive unit (front gearcase) • ADC fluid (ADC models) (change every two years) • Rear gearcase • T ransmission • Brake fluid (change every two ye[...]

129 MAINTENANCE Cleaning and St orage Sto r ag e Ti ps Inspect and Lubricate Inspect all cables and lubricate al l areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 76. Battery Storage See pages 1 18-1 19 for storage and charging procedures. Store the bat- tery in a cool, dry place. Storage Area/Covers Set the [...]

130 MAINTENANCE T ransporting the A TV Follow these procedures when transporting the vehicle. 1. S top the engine. 2. Place the transmission in P ARK. 3. Lock the parking brake . 4. Secure the fuel cap and oil cap. 5. Always tie the frame of the A TV to the transporti ng unit securely with suitable straps or rope. Do no t attach tie straps to the f[...]

131 TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Solution Driving onto a pickup or tall trailer in high range Use low range during loading. Starting out going up a steep incl ine Use low range or turn around using the K-turn (see page 66). Driving at low RPM or ground speed (3-7 MPH) Drive at a higher speed or us e low range more frequently [...]

132 TROUBLESHOOTING Engine Doesn't T urn Over Engine T urns Over , Fails to St art Engine Backfires Possible Cause Solution Low battery voltage Recharge the battery to 12.8 VDC Loose battery connections Chec k all connections and tighten Loose solenoid connections Chec k all connections and tighten Possible Cause Solution Out of fuel Refuel, c[...]

133 TROUBLESHOOTING Engine Pings or Knocks Engine Runs Irregularl y , St alls or Misfires Possible Cause Solution Poor quality or low octane fu el Replace with recommended fuel Incorrect ignition timing See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Possible Cause Solution Fouled or defective spark plug(s) [...]

134 TROUBLESHOOTING Engine Stop s or Loses Power Engine Overheating Possible Cause Solution Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start Kinked or plugged fuel vent line Inspect and replace W ater is present in fuel Replace with new fuel Fouled or defective spark plug(s) I nsp ect, clean and/or replace spa[...]

135 POLARIS PRODUCTS Part Number Description Engine Lubr icant 2870791 Fogging Oil (12 oz. Aeroso l) 2876244 PS-4 PLUS Performance Synthetic 2W -50 4-Cyc le Oil (qt.) 2876245 PS-4 PLUS Performan ce Synthetic 2W-50 4-Cycle Oil (gal.) Gearcase / T ransmission Lubricants 2877606 Synthetic SPORTSMAN XP T r ansmission Fluid (qt./.95 l) 2873602 Premium A[...]

136 SPECIFICA T IONS * Based on EU Directive 76/432/EC **A higher initial idle speed of 1800 RPM will occur for the first few minutes of op eration. SPORTSMAN 550 T ouring EPS Maximum W eight Capacity 735 lbs. ( 333 kg) (includes operator , passenger , cargo, accessories) Dry W eight 772 lbs. (350 kg) Front Rack/Storage Box Capacity 120 lbs. (54 kg[...]

137 SPECIFICA T IONS Clutching SPORTSMAN 550 T ouring EPS Lubrication System Pressurized W et Sump T ransmission T ype Automatic PVT (Polaris V ariable T ran smission) In-Line H-L-N-R-P Front Suspension Dual a-arm, 9" (22.9 cm) travel Rear Suspension Dual a-arm with Rolled IRS, 10" (25.4 cm) travel Gear Reduction, Low 5.034:1 Gear Reducti[...]

138 SPECIFICA T IONS * Based on EU Directive 76/432/EC SPORTSMAN 850 T ouring EPS Maximum W eight Capacity 735 lbs. ( 333 kg) (includes operator , passenger , cargo, accessories) Dry W eight 798 lbs. (362 kg) Front Rack/Storage Box Capacity 120 lbs. (54 kg) Rear Rack Capacity 240 lbs. (109 kg) Hitch T ongue W eight 150 lbs. (55 kg) (Rear rack capa [...]

139 SPECIFICA T IONS Clutching SPORTSMAN 850 T ouring EPS Lubrication System Pressurized W et Sump T ransmission T ype Automatic PVT (Polaris V ariable T ran smission) In-Line H-L-N-R-P Front Suspension Dual a-arm, 9" (22.9 cm) travel Rear Suspension Dual a-arm with Rolled IRS, 10" (25.4 cm) travel Gear Reduction, Low 5.034:1 Gear Reducti[...]

140 DECLARA T ION OF CONFORMITY Polaris Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A. T elephone 7 63-542-0500 W e, Polaris Industries Inc., declare that the vehicles listed below conform to the essential health and safety requirements ap plicable to off-road all-terrain vehicles. PRODUCT IDENTIFICA TION APPLICABLE EUROPEAN DIRECTIVES TEST [...]

141 W ARRANTY LIMITED W ARRANTY Polaris Sales Inc., 2100 Highway 55, Me dina, MN 55340, gives a SIX MONTH LIM- ITED W ARRANTY on all components of the Po laris All T errain V ehicle (A TV) against defects in material or work manship. Polaris also gives a one year limited warranty on the final drive chain (if equipped) for failure due to defects. Th[...]

142 W ARRANTY W ARRANTY COVERAGE AND EXCLUSIONS : LIMIT A TIONS OF W ARRANTIES AND REMEDIES The Polaris limi ted warranty excludes any failu res that are not caused by a def ect in material or workmanship. Th is warranty does not cover acci dental damage, normal wear and tear , abuse or improper handling. This warranty also does not cover any A TV [...]

143 W ARRANTY LIMIT A TIONS OF W ARRANTIES AND REMEDIES This warranty also excludes failures resu lting from improper lubrication; improper engine timing; improper fuel; su r face imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or alti tude compensation[...]

144 W ARRANTY ALL IMPLIED W ARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED W ARRANTIES O F MERCHANT ABILITY AND FITNESS FOR A P A R- TICULAR PURPOSE) ARE LIMITED IN DURA TION TO THE ABOVE SIX MONTH W ARRANTY PERIOD. POLARIS FUR THER DISCLAIMS ALL EXPRESS W ARRANTIES NOT ST A T ED IN THIS W ARR ANTY . Some states do not allow limi- tations on h[...]

145 W ARRANTY Exported V ehicles EXCEP T WHERE SPECIFICALL Y REQUIRED BY LA W , THERE IS NO W AR- RANTY OR SER VICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTR Y OF THE SELLING DEALER'S AUTHORIZED LOCA- TION. This policy does not apply to vehicles that have receiv ed authorization for export from Polaris Industries. Deal[...]

146 W ARRANTY Exported V ehicles How to Get Service If Purchased From A Private Party: If you purchase a Polaris product from a private ci tizen, to be kept and used outside of the country in which the vehicle was origin ally purchased, all warrant y coverage will be denied. Notice If your vehicle is registered outside of the country where it was p[...]

147 W ARRANTY U.S.A. EP A Emis sion s Limited W arranty This emissions li mited warranty i s in addition t o the Polaris standa rd limited warranty for your vehicle. Polaris Industrie s Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applica- ble U.S. Environ[...]

148 W ARRANTY U.S.A. EP A Emis sion s Limited W arranty The exclusive remedy for breac h of this limited warranty shall be, at the exclusive option of Polaris, repair or replacement of any defective materials, components or prod- ucts. THE REME DIES SET FOR TH IN THIS LIMITE D W ARRANTY ARE T HE ONL Y REMED IES A V AILABLE TO ANY PERSON FOR BREACH [...]

149 MAINTENANCE LOG Present this section of your ma nual to your dealer each ti me you r vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and ser- vices performed. DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS[...]

150 MAINTENANCE LOG DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS[...]

151 INDEX 0-9 4X4 Switch . . . . . . . . . . . . . . . . . 26, 37 A Accessories . . . . . . . . . . . . . . . . . . . 129 Active Descent Control Fluid . . . 88-89 Active Descen t Control System . . . . 39 ADC System . . . . . . . . . . . . . . . . . . . 39 Air Filte r . . . . . . . . . . . . . . . . . . . . . 101 All Wheel Drive System . . . . . . [...]

152 INDEX F Fluid Active Descent Cont rol . . . . . . 88 ADC . . . . . . . . . . . . . . . . . . . 88-89 Brake . . . . . . . . . . . . . . . . . . . . 30 Demand Drive . . . . . . . . . . . . . 86 Engine Oil . . . . . . . . . . . . . . 81-83 Front Gearcas e . . . . . . . . . . . . . 86 Rear Gearcase O il . . . . . . . . . . 87 Transmission . . . . .[...]

153 INDEX O Oil Engine . . . . . . . . . . . . . . . . . 81-83 Rear Gearcas e . . . . . . . . . . . . . . 87 Transmissi on . . . . . . . . . . . . 84-85 Oil Change Engine Oil and Filt er. . . . . . 82-83 Rear Gearcas e . . . . . . . . . . . . . . 87 Transmissi on . . . . . . . . . . . . . . . 85 Oil Level Engine . . . . . . . . . . . . . . . . . . [...]

154 INDEX S Safety Warnings . . . . . . . . . . . . . 10-21 Protective Apparel . . . . . . . . . . 12 Reverse Operation . . . . . . . . . . 17 Skidding or Slidi ng . . . . . . . . . 18 Slippery Terrain . . . . . . . . . . . . 17 Stalling While Climbing a Hill 16 Turning Improperly . . . . . . . . . 14 Unauthorized Use . . . . . . . . . . 21 Unfamil[...]