Poulan Pro 177271 manual

1 OWNER'S MANUAL MODEL: PRGT2046A LA WN TRACTOR Always Wear Eye Protection During Operation W ARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. IMPORT ANT MANUAL Do Not Throw A way 177271 Rev. 2 8.24.01 TR Printed in U.S.A.[...]

2 I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the[...]

3 Safe Operation Practices for Ride-On Mowers SAFETY RULES • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. [...]

4 PRODUCT SPECIFICA TIONS GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 10W-30 (above 32 ° F) SAE 5W-30 (below 32 ° F) OIL CAPACITY: W/ FILTER: 4.0 PINTS W/O FILTER: 3.75 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .040") GROUND SPEED (MPH): FORWARD: LO HI 1 s t 0 . 8 1 . 7 2n d 1 . 4 3 . 3 3r d 2 . 3 5 . 4 R[...]

5 CONTENTS OF HARDW ARE P ACK Steering Wheel Insert Steering Wheel Mower Gauge Wheels Steering Wheel Seat Steering Sleeve Steering Sleeve Extension (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge (2) Front Link Assemblies (3) Retainer Springs (double loop) (4) Retainer Springs (single loop) (4) Washers 3/8 x 3/4 x 14 Ga. (4) Wheels (4) Adjusting Bar [...]

6 ASSEMBL Y Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBL Y A socket [...]

7 ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4) The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance. • Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as[...]

8 ASSEMBL Y FIG. 4 SHOULDER BOLT GAUGE WHEEL 3/8-16 CENTER LOCKNUT 3/8 WASHER ADJUSTING BAR PIN RETAINER SPRING I NSTALL MULCHER PLATE (See Fig. 6) NOTE: If you installed the mulching blades you will need to install the mulcher plate. • Raise and hold deflector shield in upright position. • Place front of mulcher plate over front of mower deck [...]

9 ASSEMBL Y FIG. 7 • Turn height adjustment knob counterclockwise until it stops. • Lower mower linkage with attachment lift control. • Place the suspension arms on inward pointing deck pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms. Retain with double loop retainer spring with loops dow[...]

10 ASSEMBL Y CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (M[...]

11 OPERA TION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED MOWER LIFT DA[...]

12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. FIG. 8 THROTTLE CONTROL CHOKE CONTROL ATTACHMENT CLUTCH SWITCH - Used to engage mower bla[...]

13 HOW TO USE YOUR TRACT OR TO SET PARKING BRAKE (See Fig. 9) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full “ BRAKE ” position and hold. • Place p[...]

14 ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEM[...]

15 OPERA TION TO START ENGINE (See Fig. 9) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutral (N) position. • Move [...]

16 CUST OMER RESPONSIBILITIES BEFORE EACH USE T R A C T 0 R Adjust Motion Drive Belt(s) Tension Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN DATES AS YOU COMPL[...]

17 BLADE REMOVAL (See Fig. 14) • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY. • Reas[...]

18 V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE VISCOSITY GRADES -20 0 30 40 80 100 -30 -20 0 20 30 40 F C 32 -10 10 60 5W-30 SAE 30 CUST OMER RESPONSIBILITI[...]

19 ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or afte[...]

20 FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) - IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE. SER VICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully[...]

21 FRONT LINKS NUT “ H ” NUT “ G ” FIG. 23 TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 24) - • Park tractor on a level surface. Engage parking brake. • Remove screws from L.H. mandrel cover and remove cover. • Roll belt over the top of L.H. mandrel pulley. • Remove belt from electric clutch pulley. • Remove belt[...]

22 TO ADJUST ATTACHMENT CLUTCH (See Fig. 26) The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest authorized service [...]

23 FIG. 31 RETAINING RING WASHERS AXLE COVER SER VICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL (See Fig. 31) • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal. • Repair tire and reassemble. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover.[...]

24 TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO ADJUST ATTACHMENT LIFT SPRING (See Fig. 34) • While holding spring bushing with wrench, loosen jam nut. • Turn adjustment bolt clockwise to extend spring and reduce lift effort for heavier attachments. • Turn adjustment bolt cou[...]

25 SER VICE AND ADJUSTMENTS ADJUSTMENT BOLT SPRING BUSHING JAM NUT ATTACHMENT LIFT SPRING FIG. 34 CLAMP SCREW FIG. 37 FIG. 36 SWIVEL CLAMP SCREW STOP ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 36) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening c[...]

26 ST ORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACT OR Remove mower from trac[...]

27 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “ CHOKED ” properly. 2. See “ TO START ENGINE ” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/replace air filter. 6. Dirty fuel filte[...]

28 TROUBLESHOOTING POINTS Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade b[...]

29 TRACTOR - - MODEL NUMBER PRGT2046A SCHEMA TIC BATTERY FUSE RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS BLACK BLACK BROWN RED ORANGE BROWN M SOLENOID WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECUR[...]

30 30 33 24 42 43 40 26 28 25 50 29 27 27 41 16 12 12 11 10 8 2 1 27 D .C . A M P E R E S 45 81 52 22 21 79 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A ELECTRICAL[...]

31 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A ELECTRICAL 1 144926 Battery 2 74760412 Bo lt H e x H e a d 1 /4 - 2 0 x 3 / 4 8 7603J Tray, Battery 1 0 145211 Bolt Btr Frt 1/4-20 X 7.5 zinc 1 1 150109 Holdown Battery Front Mount 1 2 145769 Nut Push Nylon 1/4" 1 6 153664 Switch Interlock Push-In 2 1 166184 Harness Headlight 2 2 4152J B u l[...]

32 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A CHASSIS AND ENCLOSURES 50 43 42 17 17 17 21 21 44 20 21 84 47 24 86 4 2 19 20 16 17 56 21 47 17 28 91 1 106 8 68 17 90 17 6 7 7 7 30 67 85 88 137 17 63 17 45 70 60 17 63 68 31 35 158 37 17 17 58 138 153 130 5 140 141 14 18 130 130 144 17 130 142 17 130 32 17 139 17 33 139 122 150 122 148 36 36 15[...]

33 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A CHASSIS AND ENCLOSURES 1 175465 R a il, Frame RH 2 140506 Drawbar, Gt 4 73680700 Nut, Crownlock 7/16-14Unc 5 163976X428 Dash 6 157882 Dash Asm., Lower 7 17720408 Screw, Thd Cut 1/4-20 x 1/2 8 145166 Support, Battery 1 4 175259X428 Hood Asm., Pnt 1 5 160568 Lens, Asm Headlight bar 1 6 121794X Cove[...]

34 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A GROUND DRIVE 62 150 3 69 7 8 9 10 11 27 14 13 16 18 19 26 21 22 23 25 24 37 38 40 41 42 23 59 60 61 12 62 63 56 39 67 5 117 50 6 15 48 53 55 52 54 65 66 51 34 68 46 36 37 38 64 48 47 29 17 30 35 6 30 6 28 57 4[...]

35 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A GROUND DRIVE KEY P A RT N O . N O . DESCRIPTION KEY P A RT N O . N O . DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 1 9858M1 Key, Woodruff 3 7563R Washer, Thrust, Axle 4 17490508 Screw Thdrol 5/16-18 x 3/4 5 73680600 Nut, Crownlock 3/8-16 6 76020412 Pin, Cotter[...]

36 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A STEERING ASSEMBL Y 8 6 29 28 23 31 41 22 21 20 44 1 45 14 25 34 33 32 6 27 42 27 6 19 15 14 35 18 16 9 8 7 2 6 6 4 14 15 14 14 15 9 3 8 7 3 6 6 5 13 13 7 8 14 15 14 14 36 38,40 37,39 17 14 26 12 10 11[...]

37 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A STEERING ASSEMBL Y 1 159944X428 W heel, Steering 2 137094 A x l e Asm., Front 3 6855M Fitting, Grease 4 161849 S p i n d l e Asm, LH 5 161848 Spindle Asm., RH 6 6266H Bearing, Race Thrust Harden 7 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ri n g, Kl ip #T 5304-75 9 121232X Cap, Spindle 1 0[...]

38 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A ENGINE 1 84 24 12 11 41 42 43 10 9 8 40 29 SPARK ARRESTER KIT 84 45 47 39 18 15 17 37 28 37 27 26 16 22 25 21 20 74 62 71 70 79 69 83 35 2 81 82 31[...]

39 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A ENGINE KEY P A RT N O . N O . DESCRIPTION 1 - - - - - - - Engine Briggs Model # 407777 2 149723 M u ffler 8 121361X P u l l e y V-Idler 9 150828 Keeper Asm Belt Engine Vgt 96 1 0 175287 Bushing 1 1 170056 C lutch Electric 1 2 143996 P u l l e y Engine Grnd Drive 1 5 151346 Tank Fuel Rear 3.50 YT/[...]

40 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A SEA T ASSEMBL Y 1 171684 Seat 2 140551 Bracket, Pivot Seat 3 140675 S trap, Fender Asm. 4 127018X Bolt, Shoulder 5/16-18 x .62 5 145006 C lip, Push-In Hinged 6 73800600 Nu t, Lock Hex w/Ins. 3/8-16 Unc 7 124181X Spring, Seat Cprsn. 8 171877 B olt 5/16-18 UNC x 3/4 w/Sems 1 0 174894 Pan, Seat 1 2 [...]

41 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A DECALS 23 3 9 14 5 4 12 23 5 10 19 16 1 11 KEY P AR T N O . N O . DESCRIPTION KEY P AR T N O . N O . DESCRIPTION 1 176674 Decal, Dash 2 170851 Decal, Engine 3 176272 Decal, Hood, RH 4 176273 Decal, Hood, LH 5 176652 D e c a l , H o od S i d e P N L 9 172740 D ecal, Fender 1 0 157140 Decal, Danger[...]

42 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A LIFT ASSEMBL Y 35 73 34 32 31 30 4 5 5 4 2 11 11 7 8 9 10 3 6 1 14 41 14 41 12 13 13 21 19 20 15 73 16 26 78 24 22 23 12 12 12 23 23 23 18 38 39 40 43 42 29 70 33 72[...]

43 KEY P A RT N O . N O . DESCRIPTION 1 121006X Rod Asm., Lever 2 159187 S haft Asm., Lift Vgt 3 159189 Lever Asm., Lift Rh 4 12000022 E-Ring Truarc #5133-87 5 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 6 71110624 Bolt, Fin Hex 3/8-16 x 1-1/2 7 125631X G rip, Handle Fluted 8 170770 B u t t o n , P l unger 9 122364X P l unger, Lever Lift 10 2876H S prin[...]

44 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A MOWER DECK 57 56 118 116 119 5 117 46 45 33 49 41 42 49 36 37 43 40 46 45 50 44 33 30 30 32 21 20 18 18 21 34 31 127 41 42 44 35 50 40 126 72 52 38 1 39 32 31 21 22 23 24 25 26 27 28 29 18 8 9 10 11 13 16 48 19 5 6 3 14 15 47 36 102 102 103 104 105 106 104 103 105 106 101[...]

45 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A MOWER DECK KEY P A RT N O . N O . DESCRIPTION KEY P A RT N O . N O . DESCRIPTION 1 156833 Deck Weldment 2 138457 Bracket Asm., Sway Bar 5 4939M R e t a i n e r S pr i n g 6 130832 Arm, Suspension, Rear (Sway Bar) 8 850857 B o lt, Patched 3/8-24 x 1-1/4 Gr. 8 9 10030600 Washer, Lock Hvy., Unplated[...]

46 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A TRANSAXLE[...]

47 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT2046A TRANSAXLE KEY P A RT N O . N O . DESCRIPTION 1 4197R A xle Shaft 2 12000034 Retaining Ring 3 4199R Final Drive Gear 4 4216R Differential Gear 5 4215R Differential Pinion 6 4217R D ifferential Carrier 7 174728 A x le Thrust Washer 8 74020652 B olt, Hex Head 3/8-24 x 3-1/4 (1" Thread Length) 9[...]

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50 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacin[...]

51 15 MAX. SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. CUT OUT ON DOTTED LINES THIS IS A 15 SLOPE SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face. Make turns gradu- ally to prevent [...]

Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase. 2. Consult the yellow pages of your phone directo[...]