Poulan Pro CO18542STC manual

) OWNER'S MANUAL MODEL NO. CO18542STC 18.5 HP 42 INCH LAWN TRACTOR • Assembly • Operation • Maintenance • Service and Adjustments • Storage • Troubleshooting • Repair Parts i For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 Poulan 193008 6.3.04 MH PRINTED[...]

Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications ........................... 6 Assembly/Pre-Operation ....................... 8 Operation ............................................. 11 Maintenance Schedule ........................ 17 Maintenance ..........[...]

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. ,_WARNING: In order to prevent ac- cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place w[...]

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommend- ations for wheel weights or counter- weights to improve stability. • Use extra care with[...]

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or i[...]

PRODUCT SPECIFICATIONS Gasoline 4.0 Capacity and Unleaded Type: Regular Oil Type SAE 30 (above 32°F) API-SG-SL): SAE 5W-30(below 32°F Oil Capacity: W/Filter: 3.5 Pints W/O Filter: 3.0 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: 1 st 1.2 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3 Reverse: 1.5 Tire Pressure: Front:[...]

Steering Wheel Steering Wheel Insert (1) Hex Bolt 1/4-28 x 1-1/4 _ Steering Wheel Adapter (1) Large Flat Washer Steering Sleeve Extension Steering Sleeve (1) Hex nut 1/2-20 Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob For Future Use Keys _IUl (2) Keys Slope Sheet 7[...]

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TO[...]

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and as- semble adjustment kno[...]

TO CONVERTTO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE; It is not necessary to change blades. The mulching blades are designed for discharging and bagging also. REPOSITION RIGHT REAR GAUGE WHEEL For shipping purposes[...]

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N H L Ikl REVERSE NEUTRAL HtGH LOW CHOKE FAST SLOW iGNITION ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT [...]

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Hour meter Ignition Switch ght Switch Position Throttle/Choke Control _ Clutch/Brake Pedal _[...]

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PAR[...]

• The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desire[...]

TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recom- mendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGIN[...]

MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of[...]

"A, NTENA.CESC.EO'."E F I'..L,"O,TES AS YOU COMPLETE REGULAR SERVICE f__/_/_r'S E RVIC E DATE. € °n W W ' Check Operator Presence and T Interlock Systems I1_ R Check for Loose Fasteners If Ks Ik / Sharpen/Replace Mower Blades i_ T LubricationChart If 0 Check Battery Level g Clean Battery and Terminals V' C[...]

TRACTOR Always observe safety rules when per- formingany maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (S[...]

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD- JUST[...]

MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" sect[...]

6. Disconnect anti-sway bar from chassis bracket by removing.retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs, 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than t[...]

Both Front Links Should be Equal in Length Nut "F" Trunnion Front Links TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be re- placed without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt[...]

BELT INSTALLATION - 1. Carefully work new belt down between transaxle belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor androll belt around electric clutch and onto engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Reinstall clutch Iocator and tighte[...]

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER- 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. W[...]

Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. ,_I, WARNING- Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor [...]

TROUBLESHOOTING CHART PROBLEM Will not start 2. 3. 4. 5, 6. 7 8. 9. Hard to start Engine will not turn over Engine clicks but will not start Loss of power CAUSE CORRECTION 1. Out of fuel. Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel fUter. Water in fuel. Loose or damaged wiring. Carburetor out[...]

TROUBLESHOOTING CHART PROBLEM Loss of power (continued) CAUSE 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. Excessive vibration Engine continues to run when oper- ator leaves seat with attachment clutch engage[...]

TROUBLESHOOTING CHART i PROBLEM Poor grass discharge CAUSE CORRECTION 1. Enginespeedtooslow. 2. Travelspeedtoo_st. 3. Wetgmss. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 1. Place throttle control [...]

TRACTOR -- MODEL NUMBER CO18542STC SCHEMATIC l RED BATTERY BLACK SOLENOID AMMETER (OPTIONAL) R£D FUSE WHITE i I i I I WHITE I i F I I .Eo:O: o: ;NITIOi_ A : : ' .E. _ DIODE I ___-D : SEAT SWITCH _NIT_H_ I "__ (NOT OCCUP'E_) : ........ : GROUNDING CONNECTOR BLUE _ ', : IGNITION _ GAP L UNIT I v (2 PLUGS '_ I ON TWIN CYL ENG[...]

TRACTOR - - MODEL NUMBER CO18542STC ELECTRICAL 22 I i I i I i i I I i t I i 40 26 25 11 '_ _ 29 T 16 l I F 3O[...]

TRACTOR - - MODEL NUMBER CO18542STC ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt, Hex 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt, Battery, Front 1/4-20 x 7-1/2 11 150109 Holddown, Battery, Front 12 145769 Nut, Push, Nylon, Battery, Front 1/4 16 176138 Switch, Interlock 21 175688 Harness, Light 22 4152J Bulb Light [...]

TRACTOR oo MODEL NUMBER CO18542STC CHASSIS AND ENCLOSURES 217 155 11 209_ 166 213 214 92G9 20 59 2O9 2O6 chassls-stealth.stlt_25 I ,,142 37 209 32[...]

TRACTOR -- MODEL NUMBER CO18542STC CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 Drawbar 9 161566X428 Dash 10 72140608 Bolt RDHD SQNK 3/8-16 x 1 11 167203 Panel, Dash, LH 13 188702X010 Panel, Dash, RH 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 175260X428 Hood Assembly 20 162026 Plate Battery 26 73800600 Loeknut, Hex, w[...]

TRACTOR - - MODEL NUMBER CO18542STC GROUND DRIVE 37 33 23 lOO 52 * /" _:" 2o _2o 1 26 27 34[...]

TRACTOR - - MODEL NUMBER CO18542STC GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 ........ Transaxle Peerless 206-545C 56 17060620 (Order parts from Transaxle 57 130801 manufacturer) 59 169691 2 146682 Spring, Return, Brake 61 17120614 3 123666X Pulley, Transaxle 62 123533X 4 12000028 Ring, Retainer 63 175414 5 121520X St[...]

TRACTOR - - MODEL NUMBER CO18542STC STEERING | ...::::o!-::--.'3. ¢ .... t, i,.__.p i 41 I 68 67 67 67 34 4O steeflng_steal_rem_7 36[...]

TRACTOR -- MODEL NUMBER CO18542STC STEERING KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 8 10 11 12 13 15 17 29 32 34 36 37 38 40 41 42 43 46 65 67 68 71 72 73 82 87 88 91 94 95 159944X428 184706 169840 169839 6266H 121748X 12000029 175121 10040600 73940800 136518 145212 177883 17000612 171888 10040500 155105 152927 Wheel Steering Axle Asm Spindle Asm [...]

TRACTOR - - MODEL NUMBER CO18542STC SEAT ASSEMBLY j" i I i I i 17 12 seat_l.knob_ 18 W 5 21 KEY PART NO. NO. 1 189022 2 140551 3 71110616 4 19131610 5 145006 6 73800600 7 124181X 8 17000616 9 19131614 10 182493 11 166369 12 121246X 13 121248X KEY PART • - r DESCRIPTION NO. NO. DESCRIPTION Seat 14 72050412 Bracket Pivot Seat 15 121249X Bolt F[...]

DECALS TRACTOR - - MODEL NUMBER CO18542STC 18 9 3 21 16 4 10 24 115 --1 KEY PART NO. NO. 1 187407 3 176272 4 176273 5 160396 7 179128 9 189340 10 157141 15 187408 16 172743 17 156368 DESCRIPTION Decal, Reflector, LH Decal, Hood RH Decal, Hood LH Decal, Deck Sch. Decal, Deck "B" "42" Decal, Replacement Hood Decal, Fender, Danger [...]

TRACTOR -- MODEL NUMBER CO18542STC ENGINE 2_ 32 31 78q 33 29 OPTIONAL EQUIPMENT ] Spark Arrester KEY PART NO. NO. DESCRIPTION 1 2 3 176636X505 Control Throttle/Choke 171875 Screw Hwhd Hi-Lo #13-16 x 3/4 ........ Engine, Bdggs Model 31 P777 (Order parts from engineManu facturer) 4 137352 Muffler 13 165291 Muffler Gasket 14 148456 Tube Drainoil 23 [...]

TRACTOR - - MODEL NUMBER CO18542STC LIFT ASSEMBLY 41 4O 13 4 6 19 I 13 32 19 32 13 20 15 20 15 "' lift-rh.1 pc.stir_9 KEY PART NO. NO. 1 179504 2 159476 3 188822 4 12000002 5 19211621 6 120183X 7 175830 11 139865 12 139866 13 4939M 15 173288 16 73350800 17 175689 DESCRIPTION Plunger Assembly Shaft Assembly, Lift Pin, Groove E-Ring Washer [...]

TRACTOR -- MODEL NUMBER CO18542STC MOWER DECK 117 34 140" 1 I 2 16 21 2 / 23 28 ',, 29 27 5 149 21 18 42_O.elec.t -path,acljwl.stlt_3 42[...]

TRACTOR - - MODEL NUMBER CO18542STC MOWER DECK KEY PART KEY NO. NO. DESCRIPTION NO. 1 192032 Mower Housing 94 2 72140506 Bolt 95 3 138017 Bracket Assembly, Sway Bar, Fr. 101 4 165460 Bracket Sway Bar 38/42" 102 5 4939M Retainer Spring 103 6 178024 Bar Sway Deck 104 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 t05 9 10030600 Washer, Lock 106 10 14029[...]

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION =_ == O ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extre[...]