Poulan Pro PRGT22H48A manual

177925 Rev. 4 9.12.01 JH Printed in U.S.A. OWNER'S MANUAL MODEL: PRGT22H48A LAWN TRACTOR Always Wear Eye Protection During Operation WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. IMPORTANT MANUAL Do Not Throw Away[...]

2 I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the[...]

3 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or i[...]

4 PRODUCT SPECIFICA TIONS GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32 ° F) SAE 5W-30 (below 32 ° F) OIL CAPACITY: W/ FILTER: 4.0 PINTS W/O FILTER: 3.75 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .040") GROUND SPEED (MPH): FORWARD: 0 – 5.8 REVERSE: 0 – 2.1 TIRE PRESSURE: FRONT: 14 P SI REAR[...]

5 UNASSEMBLED P ARTS Steering Wheel (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (2) Keys Slope Sheet Keys Steering Wheel Inser t Mower Gauge Wheel (2) Hex Bolts 5/16-18 x 1 (2) Washers 17/32 x 7/8 x 16 Ga. (2) Locknuts 5/16-18 Nose Roller Nose Roller Nose Roller Brackets Steering Wheel Adapter Steering Sleeve Steering Sleeve Extension (1) Oi[...]

6 ASSEMBL Y Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBL Y A socket [...]

7 ASSEMBL Y TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con- trols) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing brake pedal. • Place freewheel control in freewheeling position to disengage transmission (See “ TO TRANSPORT ” in [...]

8 ASSEMBL Y FIG. 5 TO ATTACH NOSE ROLLER (See Fig. 5) • Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown. • Install hex bolts and lock nuts as shown. Tighten hardware securely. NOTE: Be sure bracket tabs are positioned in tab holes [...]

9 ASSEMBL Y CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Mi[...]

10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED MOWER LIFT DANGER, KEEP [...]

11 OPERA TION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. HEIGHT ADJUSTMENT KNOB MOTION CONTROL LEVER ATTACHMENT CLUTCH SWITCH - Used to[...]

12 OPERA TION FIG. 8 MOWER BLADES - • To stop mower blades,move attachment clutch switch to “ DISENGAGED ” position. GROUND DRIVE - • To stop ground drive, depress brake pedal into full “ BRAKE ” position. IMPORTANT: THE MOTION CONTROL LEVER RETURNS TO NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS FULLY DEPRESSED. ENGINE - • Move throt[...]

13 OPERA TION TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Lower mower with attachment lift control. • Start mower blades by en[...]

14 OPERA TION ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERA[...]

15 OPERA TION FIG. 12 PURGE TRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel-[...]

16 B E F O R E E A C H U S E T R A C T 0 R Adjust Motion Drive Belt(s) Tension Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN DATES AS YOU COMPLETE REGULAR SERVI[...]

17 CUST OMER RESPONSIBILITIES TRACT OR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “ TO ADJUST BRAKE ” in the Service and Adjustments section of this manual). TIRES • Maintain proper [...]

18 CUST OMER RESPONSIBILITIES TRANSAXLE COOLING The fan and cooling fins of transmission should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, no not use high pressure water or steam to clean transaxle. • Inspect coo[...]

19 CUST OMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “ PRODUCT SPE[...]

20 SER VICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “ DISENGAGED ” position. • Turn ignition key “ OFF ” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire fr[...]

21 SER VICE AND ADJUSTMENTS FIG. 22 FIG. 21 BOTTOM EDGE OF MOWER TO GROUND FIG. 20 BOTTOM EDGE OF MOWER TO GROUND A A GROUND LINE FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-[...]

22 SER VICE AND ADJUSTMENTS TO ADJUST ATTACHMENT CLUTCH (See Fig. 26) The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your ne[...]

23 SER VICE AND ADJUSTMENTS TRANSMISSION REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “ PURGE TRANSMIS- SION ” in the Operation section of this manual. A B FRONT OF TRACTOR FIG. 29 FIG. 27 ENGINE PULLEY RETAINER SPRING DRIV[...]

24 TERMINAL GUARD TERMINAL ACCESS DOOR FIG. 33 HEX BOLT KEPS NUT POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE FIG. 32 L.H. PANEL BOLT “ POSITIVE ” (+) “ NEGATIVE ” (-) TO START ENGINE WITH A WEAK BATTERY (See Fig. 32) CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always[...]

25 TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from[...]

26 SER VICE AND ADJUSTMENTS CLAMP SCREW FIG. 37 FIG. 36 SWIVEL CLAMP SCREW STOP ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 36) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine [...]

27 ST ORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACT OR Remove mower from trac[...]

28 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “ CHOKED ” properly. 2. See “ TO START ENGINE ” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/replace air filter. 6. Dirty fuel filte[...]

29 PRO BLEM CAUSE CORRECTION Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blad[...]

30 SER VICE NOTES[...]

31 TRACTOR - - MODEL NUMBER PRGT22H48A SCHEMA TIC BATTERY FUSE RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS BLACK BLACK BROWN RED ORANGE BROWN M SOLENOID WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECU[...]

32 30 33 24 42 43 40 26 28 25 50 29 27 27 41 16 12 12 11 10 8 2 1 27 D .C . A M P E R E S 45 81 52 22 21 79 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A ELECTRICAL[...]

33 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A ELECTRICAL 1 144926 Battery 2 74760412 Bo l t H e x H e a d 1 / 4 - 20 x 3 / 4 8 7603J Tray, Battery 1 0 145211 Bolt Btr Frt 1/4-20 X 7.5 zinc 1 1 150109 Holdown Battery Front Mount 1 2 145769 Nut Push Nylon 1/4" 1 6 153664 Switch Interlock Push-In 2 1 166184 Harness Headlight 2 2 4152J B u[...]

34 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A CHASSIS AND ENCLOSURES 31 68 43 34 47 24 39 17 86 4 2 19 20 16 17 56 21 47 17 28 91 1 36 36 50 42 17 17 17 21 21 44 17 8 68 36 36 152 17 90 17 6 7 7 7 30 45 17 99 102 35 5 140 141 14 18 130 130 158 37 17 17 58 144 17 130 142 17 130 32 17 139 17 33 139 122 150 122 148 153 130 146 143 138 157[...]

35 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A CHASSIS AND ENCLOSURES 1 175465 R a il, Frame RH 2 175282 Drawbar, Gt 4 73680700 Nut, Crownlock 7/16-14Unc 5 163976X428 Dash 6 157882 Dash Asm., Lower 7 17720408 Screw, Thd Cut 1/4-20 x 1/2 8 145166 Support, Battery 1 4 175259X428 Hood Asm., Pnt 1 6 121794X Cover, Access 1 7 17060612 Screw, 3/8-[...]

36 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A GROUND DRIVE 9 7 55 53 65 130 131 34 35 37 38 40 41 42 68 46 36 37 38 64 39 56 29 89 132 77 70 71 74 89 148 89 133 120 98 112 22 94 94 126 138 23 114 73 120 127 153 143 48 120 117 52 129 149 50 149 117 48 128 142 58 77 152 151 135 137 6 123 124 125 111 121 122 114 20 147 146 61 1 2 2 144 69 33 1[...]

37 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A GROUND DRIVE KEY P A RT N O . N O . DESCRIPTION KEY P A RT N O . N O . DESCRIPTION 1 - - - - - - - Transaxle Hydro Gear 331-3000 (Order Parts From Transaxle Manufacturer) 2 9396E Key Sq. 1/4 x 1/4 x 2 6 76020412 Pin, Cotter 7 140507 Wheel, Hub Assembly 9 140080 B o lt, Hub 2 0 73940800 Nut 2 2 1[...]

38 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A STEERING ASSEMBL Y 47 48 46 49 50 8 6 29 28 23 31 41 22 21 20 44 1 45 14 25 34 33 32 6 27 42 27 6 19 15 14 35 18 16 9 8 7 2 6 6 4 14 15 14 14 15 12 9 3 8 7 3 6 6 5 13 13 7 8 14 15 14 14 36 38,40 37,39 17 14 26 10 11[...]

39 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A STEERING ASSEMBLY 1 159944X428 W heel, Steering 2 178557 A x l e Asm., Front 3 6855M Fitting, Grease 4 161849 S p i n d l e Asm, LH 5 161848 Spindle Asm., RH 6 6266H Bearing, Race Thrust Harden 7 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 R i n g, K l i p # T 5304-75 9 121232X Cap, Spindle[...]

40 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A ENGINE 1 84 24 12 11 41 42 43 10 9 8 40 29 SPARK ARRESTER KIT 84 45 47 39 18 15 17 37 28 37 27 26 16 22 25 21 20 74 62 71 70 79 69 83 35 2 81 82 31[...]

41 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A ENGINE KEY P A RT N O . N O . DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 1 - - - - - - - Engine Briggs, Model No. 407777 (Order parts from engine manuf.) 2 149723 M u ffler Side 8 121361X P u ll e y V-Idler 9 177748 K eeper Asm. Belt Engine VGT 1 0 175287 Bu[...]

42 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A SEAT ASSEMBLY 1 173818 Seat 2 140551 Bracket, Pivot Seat 3 140675 S trap, Fender Asm. 4 127018X Bolt, Shoulder 5/16-18 x .62 5 145006 C lip, Push-In Hinged 6 73800600 Nut, Crownlock 3/8-16 7 124181X Spring, Seat Cprsn. 8 171877 B olt 5/16-18 UNC x 3/4 w/Sems 1 0 174894 Pan, Seat 1 2 121246X Brac[...]

43 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A LIFT ASSEMBLY KEY P A RT N O . N O . DESCRIPTION KEY P A RT N O . N O . DESCRIPTION 1 121006X Rod Asm., Lever 2 177535 S haft Asm., Lift Vgt 3 159189 Lever Asm., Lift Rh 4 12000022 E-Ring Truarc #5133-87 5 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 6 71110624 Bolt, Fin Hex 3/8-16 x 1-1/2 7 125631X G[...]

44 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A MOWER DECK 57 56 118 116 119 5 117 46 45 33 46 45 33 30 30 30 32 39 21 20 18 21 31 1 107 32 31 36 36 52 24 25 26 27 28 29 18 8 11 13 16 109 108 100 113 17 48 19 5 6 3 55 54 72 92 92 14 15 47 49 49 49 49 130 43 121 126 97 115 50 50 98 42 99 42 114 110 112 21 122 42 97 36 37 90 90 91 180 93 94 93 [...]

45 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A MOWER DECK KEY P A RT N O . N O . DESCRIPTION KEY P A RT N O . N O . DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 1 174348 Deck Weldment Mower 48 3 178915 Bracket Asm., Sway Bar 5 4939M R e ta i ne r S p ri ng 6 130832 Arm, Suspension, Rear (Sway Bar) 8 174365[...]

46 REP AIR P ARTS TRACTOR - - MODEL NUMBER PRGT22H48A DECALS 23 1 3 9 14 4 23 10 19 6 8 17 11 KEY P ART N O . N O . DESCRIPTION KEY P ART N O . N O . DESCRIPTION 1 164095 Decal, Dash 2 170852 Decal, Engine 3 176272 Decal, Hood, RH 4 176273 Decal, Hood, LH 5 177756 Decal, Hood Sides 6 170563 Decal, Warning 7 166960 D e c a l , B y p a s s 8 178502 D[...]

47 SER VICE NOTES[...]

48 SER VICE NOTES[...]

49 SER VICE NOTES[...]

50 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacin[...]

51 15 ° MAX. SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. CUT O UT O N DO TTED LINES THIS IS A 15 ° SLO PE SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes (not greater than 15 ° ), never across the face. Make turns gradu- all[...]

Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase. 2. Consult the yellow pages of your phone directo[...]