Powermatic HPS67 manual

Opera ting Instructions and Parts M anual Horizontal Panel S aw Model HP S67 WMH T OOL G RO UP 2420 Vantage Dr ive El g in, Illi nois 60124 Part No . M-0460273 Ph.: 800-274-6848 Revi s i on C1 11/06 www.wm htoolgr oup.com Copyri ght © WM H Tool G roup This Manual is Bookmarked[...]

2 Warrant y and Service WMH Tool Group, Inc., warrants every product it sel ls . If one of our tools needs service or repair, one of our Authorized Servi ce Center l ocated throughout the United Stat es can give you quick service. In m ost cases, any of these WMH Tool Group Authorized Service C enters can authorize warranty repair, assist you in ob[...]

3 Ta ble of Contents W a rrant y and Ser v ice .............................................................................................................................. 2 Tab l e of C onte nts .................................................................................................................................... 3 Warn ing.........[...]

4 W arning As wit h all m ach i nes, ther e is a cert ain amount o f hazard i n v ol v ed with the use of this panel sa w . Use the m ach i ne w i th t he respect and caut ion demanded wher e s af ety pr ecautions are conc erned. W hen normal saf ety precauti ons are o v erlook ed or i gnored, personal inj ury to the oper ator can result . 1. Read [...]

5 17. Chec k dam aged parts. Bef ore further us e of t he m achine, a guard or ot her part that i s damaged should be car efull y chec ked to det er m ine that it w i ll operat e properl y and perform its i ntended f unction. Check f or ali gn m ent o f mo v i ng parts, bindi ng of m o v ing part s , breakage of par ts, m ounting and any other cond[...]

6 Fami liarize you rself with th e fol lowing saf ety n otices u sed in t hi s ma n ual : This m eans that if precauti ons are not heeded, it m ay res ul t i n minor injur y and/ or possibl e m achine dam age. This m eans that if precauti ons are not heeded, it m ay res ul t i n serious i n j ury or poss i bl y ev en death. Introduct ion Thi s manu[...]

7 M ac hine Dimensi ons Figur e 1[...]

8 Unpacking Rem o v e cr a t e f rom around m achine and c heck f or s hi ppi ng da m age and ensure all parts are int act. Report any dam age im mediat e l y t o your dist ribut or and shippi ng agent. Read t he inst ructi on m anua l t horoughl y f o r assembl y, ali gnment, m a i ntenanc e and s af ety instr uctions. Con tents of crate: 1 panel [...]

9 I nstallin g E xtension Table s 1. M ount the r ight e x tensi on tabl es to t he edge of the c as t ir on tabl e (Figure 5) w i th t w o M 8 x 25 cap screws and two M8 f l a t w as hers. Do not ti ghten yet. 2. Lev el the ex tension tabl e surf ace to t hat of the c as t ir on tabl e, then fi rmly ti ghten scr e ws. 3. Mount the left t able ex t[...]

10 In stalling Guide Bar 1. M ount the scal e (Fi gure 9) t o the edge of the c as t ir on t able with thr ee M 8 x 30 socket head scre ws , M8 flat w asher s, and spacer s . 2. Mount the cylindri cal steel guide bar t o the edge of the cast i ron tabl e, using t he f our M12 hex nut s and f l a t w asher s. 3. T he outside edge of the bar along i [...]

11 I nstallin g M iter Fence Mount the mi ter f ence ass em bl y as shown i n Fi gure 13. Tight en the rod (A, F igure 13) w i th the pr o v i ded p i n i nto the stati onary T-nut. NOT E : Do not m o v e the stati onary T -nut; i t has been cal ibrat ed with t he ang l e scale. Scr ew t he large l ock lev er (B, Figur e 13) dow n int o the other T[...]

12 5. Unloc k the nut (NOTE: Le f t hand threads – loosen by t urning cl ockwise). 6. M ake sure the s et scre ws in t he adaptor are set f lush on the bl ade side. (They sho uld prot rude to the r ear to e ngage t he arbor f or posit ive driv e). See Figure 16. C l ean the m a t ing surf aces, i nstall new bl ade, and ti ghten arbor nut secur el[...]

13 Do no t remo ve the r ivi ng kni fe for saw operati ons. For s l otti ng or groov i ng, the riv ing knif e has to be adjust ed i n such a way that the upper part of the r iving knif e i s nev er set l ower than the highest s a wtooth i n use. Star ting th e Mach ine NO TE : Th e mac h ine w ill no t s tar t if th e b l ade cov er or the rear doo[...]

14 Ad j u s t m e n t s Sliding Table P arallel to Blade The posi tion of the sli di ng table rel ative t o the m ach i ne is f actory set, but should be checked peri odically as the saw receiv es use. To ensure a cl ean cut, the sli d i ng tabl e m ust be set paral lel to t he s a w bl ade. If adj us tm ent is ev er needed, proceed as f ollows: 1.[...]

15 When bevel cutt ing, make sur e the a ppr opria te bla de gua rd ha s be en moun ted before operati ng the saw. Sliding Table L o ck W hen l oading panels and w hen c utti ng using t he ri p f enc e , the s l i d i ng table should be l ocked. To loc k the s l i d i ng table, pu l l lev er ( F igure 24) int o one o f t he slots in the sli d i ng [...]

16 4. Rec ord t he m eas ur ement in t he si ght g l ass . 5. Add 2” to thi s m easurem ent and s l i de out the ex tensi on until t he new m easurem ent i s read at the end of t he f ix ed f ence ( Fi gure 28 ). NO TE: Be c are f ul to s et th is co rrec tly, because t he scale on the sl idi ng f ence reads opposi te the scal e on the fixed f en[...]

17 Miter Fence The fl at T-nut w hi ch hol ds t he v ertical rod o f the cl a m p is f actor y set and m ust remain in it s posit ion to make t he angl e scale c orrespond. 1. To set t he requi red angl e, l oosen the r od (A , Fi gure 32) wit h the provi ded pi n as s ho wn. Loosen t he large lever (B, F i gure 32). 2. To sl ide the f enc e (C, F [...]

18 Loosen t he three screws on the scal e (Fi gure 35) and n udge the s cal e unti l it m atc hes the c ut m eas urem ent. Mak e another cut to confi rm t he m eas urem ent. To av oid the f enc e contacti ng the rot ating saw blade, the stop ri ng m ust be adjusted. Sli de the fenc e t o about 10mm f ro m the saw blade. Sli de the stop ring ac ross[...]

19 Free Cut (Blad e to Slidin g Table) The sl idi ng table does not run ex act ly par a l lel t o the sa w bl ade. It r uns away f ro m the back teet h by a f raction of a millim eter. T h i s is cal led "f ree cut." A v ery sli ght amount o f free cut i s desi rable t o av o i d the pr oblem s of bac k cutti ng due to saw blade f lutt er[...]

20 Scor ing saw correc tly a l i gned f or sli ding t able is out of alignment on rip fenc e si de and v i ce- ve rs a . Chip out on the bott om as al ignment o f scori ng saw wit h mai n b l ade inconsi s t ent due t o m o v ement of workpiec e. Sympt oms of negative f ree cut: Back cutting on sl idi ng tabl e side. W orkpi ece runs int o back of [...]

21 Squa re Cut 1. Tak e a panel approxim atel y 40" and cut fiv e tim es round, al ways turni ng the cut edge up against the cros s c ut f ence (c ounter- cl ockwise w i th c rosscut f ence i n normal posit ion). T he f if th cut cut s the same edge as the firs t. 2. The l ast offcut strip (whos e lef t side was the last cut and whose ri ght s[...]

22 M a intenance The sl idi ng tabl e s houl d be cleaned once a week, and al l saw du st and chi ps remov ed. Fr o m both sides of t he slidi ng tab l e, blow out the dust which has accum ulat ed between the two secti ons and on t he ball c arrier. T h i s can be done m ore e ff ici ently when the upper part o f the sli ding tabl e i s s li d to t[...]

23 Tr oubleshoot ing Trou ble Pr obab le Ca use Re medy Acc es s door open. Close door c omplet e l y. No power; po s si ble shortage. Check power s our ce. Star -delta switc h in wrong positi on. Swit ch m ust be on “Y” positi on. Machi ne w i ll not start when start button is pushed. Main sw itch o ff. Put main s witch on “1 ”. Til t or r[...]

24 Trou ble Pr obab le Ca use Re medy Bel t tension i ncorrect. Proper ly tension bel t. Mot or o v erload due t o i ncorr ect f eed rate . Reduce f eed rate. Reduct ion of speed duri ng cutti ng. Dull blade(s). Resharpen or replac e. Power li ne overloaded. Correct o v erload condi tion. Undersiz e w i res in supply s ystem . Inc rease s u pply w [...]

25 Par t s List : Motor and A rbor A ssembly Ind ex No . Part No. Descrip tion Siz e Qty 1............... H PS67 -10 1 ..............Co l lar .................................................................................................... 1 2............... H PS67 -10 2 ..............Arb or Sh a f t .............................................[...]

26 61............. TS- 1490031 .............He x H ead Cap Screw .........................................M8 x 20 ...................... 1 62............. TS- 1540061 .............Ful l H ex Nu t .......................................................M8 .............................. 6 63............. TS- 2238751 .............So cke t H ead Cap Scr[...]

27 Motor and A rbor Assem bly[...]

28 Par t s List : Scoring M oto r and A rbor A ssembly Ind ex No . Part No . Descripti on Size Qty 1............... H PS67 -20 1 ..............Co l lar .................................................................................................... 1 2............... ----------- ---- ...............Scoring Bl ade (not i ncluded) ...............[...]

29 70............. HPS6 7-27 0 ..............M ount ing Br ac k et ................................................................................... 1 71............. HP S67- 27 1 ..............Dus t Ch ute As sembly ............................................................................ 1 72............. HP S67- 27 2 ..............Spa cer..[...]

30 Par t s List : Stand and Tab l e Assem b ly Ind ex No . Part No . Descripti on Size Qty 1............... H PS67 -30 1 ..............Stan d .................................................................................................... 1 2............... H PS67 -30 2 ..............Tab l e E xtens ion..........................................[...]

31 58............. TS- 1540031 .............He x Nu t ..............................................................M5 .............................. 4 59............. TS- 1550031 .............Fla t W ash er ........................................................M5 .............................. 8 60............. HP S67- 36 0 ..............Inter i[...]

32 Par ts List: Su pport A rm A ssembly Ind ex No . Part No . Descripti on Size Qty 1............... HPS6 7-5 01 ..............S upport Arm .......................................................................................... 1 2............... H PS67 -50 2 ..............Sha ft ..................................................................[...]

33 Su pport A rm A ssembly[...]

34 Par t s List : Cross Cu t Fen ce Assem bly Ind ex No . Part No . Descripti on Size Qty 1............... H PS67 -60 1 ..............Cro ss C ut Fen ce ................................................................................... 1 2............... HPS6 7-1 29 ..............H andl e ...........................................................[...]

35 Cross C ut Fen ce A ssembly[...]

36 Par t s List : Rip Fence A ssembly Ind ex No . Part No . Descripti on Size Qty 1............... HPS6 7-4 45 ..............H andl e ................................................................................................... 2 2............... H PS67 -70 2 ..............Stud .................................................................[...]

37 Rip Fence A ssembly[...]

38 Par ts List: Ov er Arm G uar d Assembly Ind ex No . Part No . Descripti on Size Qty 1............... HPS6 7- 901A ............Over Ar m As se m bl y ............................................................................... 1 9............... HPS6 7-9 09 ..............H and Knob ..............................................................[...]

39 Over Arm Guard A ssembly[...]

40 Par ts List: Slidin g Tab l e Assem b ly Ind ex No . Part No . Descripti on Size Qty 1............... H PS67 -40 1 ..............Plate ...................................................................................................... 1 2............... HPS6 7-4 02 ..............M ount Plate ...................................................[...]

41 79............. HP S67- 47 9 ..............Pos t ..................................................................................... .................. 1 80............. HPS6 7-48 0 ..............H andl e ................................................................................................... 1 81............. HPS6 7-48 1 ..........[...]

42 Sliding Table Assembly[...]

43 Par t s List : Electrical C omponents – 3 Phase (see page 44) Ind ex No . Part No . Descripti on Qty Q1 ............ H PS67 -80 1 ..............Main Sw itch ............................................................................... ............ 1 F1-3 ......... H PS67 -802 ..............Fus e, 10 x 38 mm (3.7 kw 230V 3Ph 16A) ............[...]

44 El ectrica l Connections – 3 Phase[...]

45 El ectrica l Connections – 1 Phase[...]

46 N OT ES[...]

47[...]

48 WM H T o ol Grou p 2420 Van tage D ri ve Elgin, Il linois 60124 Phone : 800-274-6848 www.wm htoolgr oup.com[...]