Quadra-Fire 7100FP-GD-B manual

R www .quadra fi re.com 433-1390D September 7, 2007 O-T O - T L T ested and Listed by Beaverton Oregon USA OMNI-T est Laboratories, Inc. C US DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these ins[...]

and Welcome to the Q uadra-Fire Famil y ! Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance. This commitment begins with our research of the market, including ‘V oice of the Customer ’ contacts, ensuring[...]

Section 1: Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . 4 B. Mobile Home Approved . . . . . . . . . . . . . . . . . . . . 4 C. Glass Speci fi cations . . . . . . . . . . . . . . . . . . . . . . 5 D. BTU & Ef fi ciency Speci fi cations . . . . . . . . . . . . . 5 Section 2: Getting Started A[...]

Page 4 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace 1 1 Listing and Code Approv als A. Appliance Certi fi cation This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile home fl oor , ceiling, and w[...]

September 7, 2007 433-1390D Page 5 7100FP EP A Woodburning Fireplace R Improper installation, adjustment, alteration, ser- vice or maintenance can cause injury or property damage. Refer to the owner ’s information manual provided with this fi replace. For assistance or addi- tional information consult a quali fi ed installer , service agency or[...]

Page 6 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace 2 2 G etting St ar ted A. Design and Installation Considerations Draft is the pressure difference needed to vent fi replaces successfully . Considerations for successful draft include: • Preventing negative pressure • Location of fi replace and chimney B. Negative Pressure[...]

September 7, 2007 433-1390D Page 7 7100FP EP A Woodburning Fireplace R Figure 7.1 Recommended Chimney Locations Recommended Location Marginal Location Location Not Recommended Recommended Location Location NO T Recommended Multi- le vel Roofs Windwar d Leeward[...]

Page 8 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace Figure 8.1 T ypical Fireplace System Not e : Junc tion box should be installed dur ing initial setup NOTE: Illustrations used throughout these instructions re fl ect “typical installations” and are for design purposes only . Actual installation may vary slightly due to indi[...]

September 7, 2007 433-1390D Page 9 7100FP EP A Woodburning Fireplace R Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Sa[...]

Page 10 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace 3 3 F raming and Clearances A. Selecting Fireplace Location Several options are available to you when choosing a loca- tion for your fi replace. This fi replace may be used as a room divider , installed along a wall, across a corner or used in an exterior chase. See Figure 10[...]

September 7, 2007 433-1390D Page 1 1 7100FP EP A Woodburning Fireplace R B. Clearances Figure 1 1.1 Clearances to Combustible Materials Fire Risk • Comply with all minimum clearances to combustibles as speci fi ed. • Framing or fi nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be con[...]

Page 12 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace WITHIN ENCLOSURE AREA: Appliance to backwall 1/2 in. (13 mm) Appliance to sidewall 1 in. (25 mm) Duct boots to framing 0 in. (0 mm) T op standoffs to header 0 in. (0 mm) Door opening to sidewall 22-7/8 in. (581 mm) EXPOSED SURF ACES Faceplate to sidewall 16 in. (406 mm) Heat zo[...]

September 7, 2007 433-1390D Page 13 7100FP EP A Woodburning Fireplace R Fire Risk Do not apply combustible fi nishing materials over any part of the front of this fi replace. • The metal fi replace face may only be covered with noncombustible materials such as ceramic tile, brick, or stone. • Do not cover or block any cooling air slots. The [...]

Page 14 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace E. Construct the Chase A chase is a vertical boxlike structure built to enclose the fi re- place and/or its vent system. V ertical chimneys that run on the outside of a building must be installed inside a chase. In cold climates, it is recommended that the chase be well insula[...]

September 7, 2007 433-1390D Page 15 7100FP EP A Woodburning Fireplace R A. Install the Outside Air Kit This fi replace will operate correctly only if adequate ventila- tion is provided to allow proper draft to the fi replace system. See Section 2. Using an outside air kit must be used for combustion to mini- mize the effects of negative pressure [...]

Page 16 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace Risk of Smoke Spillage Outside air inlet must be located to prevent blockage from: • Leaves • Snow/ice • Other debris Blockage may cause combustion air starvation. CAUTION Fire Risk Asphyxiation Risk Do not draw outside combustion air from: • W all, fl oor or ceiling c[...]

September 7, 2007 433-1390D Page 17 7100FP EP A Woodburning Fireplace R Figure 17.1 Outside Convection Air Placement Out let blocked by snow , leav es, etc . NO Garage or combust ible liquids st or age NO Attic space NO Out let placed higher than 3 f t below the term ina tion cap NO Use only duct materials specif ied by m anuf acturer Both the Outs[...]

Page 18 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace The auxiliary convection lever allows you to choose where the convection air is coming from. Y ou can ei- ther use room air from the same room where the fi re- place is installed (all the way to the left) or from duct work which can be run to another room in the house or to th[...]

September 7, 2007 433-1390D Page 19 7100FP EP A Woodburning Fireplace R • Level the Fireplace Level the fi replace side-to-side and front-to-back. Shim with noncombustible material, such as sheet metal, as necessary . Secure the fi replace (using the pallet mount- ing brackets located on either side of the fi replace) to the sub fl oor . Note[...]

Page 20 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace NOTE: • Chimney performance may vary . • Trees, buildings, roof lines and wind conditions af fect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Chimney must extend beyond combustible roof structure Maintain minimum height of chimney abo[...]

September 7, 2007 433-1390D Page 21 7100FP EP A Woodburning Fireplace R A. Chimney Requirements V ertical distances are measured from the base of the fi re- place as shown in Figure 21.1. T o determine the chimney components needed to complete your particular installation, follow the steps below: • Determine the total vertical height of the fire[...]

Page 22 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace C. Using Offsets/Returns T o bypass any overhead obstructions, the chimney may be offset using an of fset/return. An offset and return may be attached together or a chimney section(s) may be used between an offset and return. Perform the following steps to determine the correct[...]

September 7, 2007 433-1390D Page 23 7100FP EP A Woodburning Fireplace R D. Assemble the Chimney Sections Attach either a straight chimney section or an offset to the top of the fi replace (depending on your installation require- ment). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower s[...]

Page 24 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace F . Install the Ceiling Firestops • Mark and cut an opening in the ceiling for the ceiling fi restop being used. See Figure 24.2. • Frame the opening with the same size lumber used in the ceiling joists. • Install the fi restop spacer . These fi restop spacers are desi[...]

September 7, 2007 433-1390D Page 25 7100FP EP A Woodburning Fireplace R G. Install the Attic Insulation Shield An insulation shield must be installed when there is a pos- sibility of insulation coming into contact with the factory built chimney system. • Bend the tabs at the top of the attic insulation shield inward. This will help keep the chimn[...]

Page 26 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace Slante d Roofs Flat R oofs Chimney m ust extend 3 ft (914 mm) above the roof Chimney must extend 2 ft (610 mm) above any portion of the roof within 10 f t (3048 mm) of the chimney Chimney m ust extend 3 ft (914 mm) above the roof Chimney must extend 2 ft (610 mm) above any port[...]

September 7, 2007 433-1390D Page 27 7100FP EP A Woodburning Fireplace R Figure 27.1 Ceiling/Attic Construction Fire Risk • Must maintain 2 in. (51 mm) air clearance to insulation and other combustible materials. W ARNING • Mark the Exit Point of the Roof Locate the point where the chimney will exit the roof by plumbing down to the center of the[...]

Page 28 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace NAIL FLASHING PLA TE CHIMNEY THIMBLE EXTENSION SCREW FLASHING THIMBLE A DJUST ABLE EXTENSION HOLES FLASHING CHIMNEY FLASHING PLA TE NAIL THIMBLE SCREW THIMBLE EXTENSION B. SL-300 Series Ceiling/Roof Thimble 1. Locate the point where the chimney will exit the roof by plumbing do[...]

September 7, 2007 433-1390D Page 29 7100FP EP A Woodburning Fireplace R T ermination Cap Storm Collar Slope Downward T urn-down Drip Edge Chase (Chimney) 2 in. (51 mm) Collar on Chase T op Caulk .018 (26 ga) min. Galvanized Chase T op Figure 29.1 Chase T op Construction 2 in. (51 mm) min. collar 6 in. (152mm) min. 2 in. (51 mm) min. Storm Collar Fl[...]

Page 30 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace Storm Collar Flashing Collar T op of Pipe 14-1/2 in. (368mm) max. 1-1/2 in. (38 mm) min. overlap 2 in. (51 mm) min. Figure 30.1 Installing a TR342 Round T elescoping T ermination Cap 2 in. (51 mm) mi n. 4-1/2 in. (1 14 mm ) max. 1-1/2 in. (38 mm) min. overlap Cap Stando ff T op[...]

September 7, 2007 433-1390D Page 31 7100FP EP A Woodburning Fireplace R A. Blower Replacement 7 7 Ac c es sor i es Screwdriver Slot Screws Unplug wire harness before removing fan Blower Cord Location The 7100FP Fireplace comes standard equipped with two blowers, installed at the factory with electric access on the right side of fi replace (as you [...]

Page 32 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace B. Baf fl e Removal and Installation 1. Remove all ash from fi rebox, and extinguish all hot embers before disposal into a metal container . 2. Remove the baf fl e protection channel by turning it down and pulling it out of the fi rebox. See Figure 32.1. Figure 32.2 Removin[...]

September 7, 2007 433-1390D Page 33 7100FP EP A Woodburning Fireplace R This kit is tested and safe when installed in accordance with this installation manual. It is your responsibility to read all instructions before starting installation and to follow these instructions carefully during installations. Installation of this kit MUST by performed by[...]

Page 34 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace INST ALLA TION 1. Remove the knockout or cover plate from the top of the fi replace and discard it. See Figure 34.1. 2. Cut a 3 in. (76mm) hole in the insulation board as per the dimensions shown in Figure 34.1. Adapter Mounting Plate Starter Pipe Knockout Cut a 3 in. (76mm) h[...]

September 7, 2007 433-1390D Page 35 7100FP EP A Woodburning Fireplace R NOTE: Secure the duct so that clearance to the fi re- place outer wrap is maintained. T ape all seams with aluminum tape 1-1/4 in. (32mm) minimum width or as speci fi ed by local codes.) 10. Seal all the way around the inside of the Return Air Grille to prevent hot air being [...]

Page 36 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace Remove 2 screw s and pry open access doo r. 1. Remove both doors, fascia and brick. 2. Remove 2 Phillips head screws and pry open access door in the bottom of the fi replace with a fl at head screw- driver . Figure 36.1. E. Timer Assembly Replacement 3. Remove 2 screws and ta[...]

September 7, 2007 433-1390D Page 37 7100FP EP A Woodburning Fireplace R 6. Remove 2 screws from timer mounting plate. Figure 37.1. Timer Plate Ro tate a ssem bly u p a nd out t hr ough ac c ess door Arm m ust b e in this p osi tion when re-inst alling Figure 37.1 Figure 37.2 Figure 37.3 8. Remove old air chamber cover . Place the cover under the bo[...]

Page 38 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace 8 8 Fi ni s hi n g A. Hearth Extension A hearth extension must be installed with all fi replaces to protect the combustible fl oor in front of the fi replace from both radiant heat and sparks. See Figures 38.1 below , and Figures 39.1 and 39.2 on page 39. 2 in. (51 mm) requi[...]

September 7, 2007 433-1390D Page 39 7100FP EP A Woodburning Fireplace R Figure 39.1 Positioning the Protective Metal Hearth Strips Fire Risk • Metal hearth strips MUST be installed. Sparks or embers may ignite fl ooring. W ARNING Fire Risk • Hearth extensions must be installed exactly as speci fi ed. High temperatures or hot embers may ignite[...]

Page 40 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace Fascia Outer Can Flange Ember Strip (Seal gap with High temp, noncombustible sealant able to withstand 300°) T ile or Marble Minimum 1 in. (51mm) Cement Board or equivalent, (or two 1/2 in. pieces) and "k" value = 0.49. Minimum 20 in. (508mm) in front and 8 in. (203m[...]

September 7, 2007 433-1390D Page 41 7100FP EP A Woodburning Fireplace R Seal with non-combustible sealant C. Position the Hearth Extension Position and secure the hearth extension over the protective metal strips that have been placed partially under the fi replace front. These strips should be protruding approximately 2 in. (51 mm) from under the[...]

Page 42 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace TOOLS NEEDED: Powered drill with #2 Phillips head bit; caulk- ing gun. 1in. (25m m) OV ERLA P Meta l strips 2 i n. (51mm ) unde r edge of Fireplace and Hearth Extens ion and 2 in. (51mm) on both side of firepl ace opening. Nail or s crew metal strips i n place. Seal w i t h non[...]

September 7, 2007 433-1390D Page 43 7100FP EP A Woodburning Fireplace R F . Mantel A combustible mantel may be positioned no lower than 12 in. (305 mm) above the top of the fi replace opening, or 60 in. (1524 mm). The combustible mantel may have a maximum depth of 12 in. (305 mm). Combustible trim pieces that project no more than 1-1/2 in. (38 mm)[...]

Page 44 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace HOT! DO NOT TOUCH. SEVERE BURNS MA Y RESUL T . CLOTHING IGNITION MA Y RESUL T . • Keep children away . • CAREFULL Y SUPERVISE children in same room as fi replace. • Alert children and adults to hazards of high temperatures. • Do NOT operate with protective barriers rem[...]

September 7, 2007 433-1390D Page 45 7100FP EP A Woodburning Fireplace R B. Outside Air A source of air (oxygen) is required in order for combustion to take place. Whatever air is consumed by the fi re must be replaced through cracks around windows, under doors, etc. Most newly constructed houses or existing homes fi tted with tightly sealed doors[...]

Page 46 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace F . Blower Operation Instructions with Blower Override Switch in manual posi- tion. NOTE: The blower is equipped with a snap disc that will turn the blower on and off depending on the temperature of the fi replace. If the blower is not coming on at the desired time, fl ip the[...]

September 7, 2007 433-1390D Page 47 7100FP EP A Woodburning Fireplace R Moisture content Regardless of which species of wood you burn, the single most important factor that affects the way your fi replace operates is the amount of moisture in the wood. The majority of the problems fi replace owners experience are caused by trying to burn wet, uns[...]

Page 48 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace I. Starting a Fire Before lighting your fi rst fi re in the fi replace, make cer- tain that the baf fl e and the ceramic blanket are correctly positioned. It should be resting against the rear support. Also refer to care and cleaning of plated surfaces on page 58 before lig[...]

September 7, 2007 433-1390D Page 49 7100FP EP A Woodburning Fireplace R J. Burning Process Fire requires 3 things to burn: fuel, air and heat. If heat is robbed from the fi replace during the drying stage, the new load of wood has reduced the chances for a good clean burn. For this reason, it is always best to burn dry , seasoned fi rewood. We do[...]

Page 50 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace For maximum operating ef fi ciency with the lowest emissions, follow these operating procedures: 1. Regardless of desired heat output, when loading the fi replace, burn your fi replace with the Slide Air Control wide open (fully to the right) for a minimum of 5 to 15 minutes[...]

September 7, 2007 433-1390D Page 51 7100FP EP A Woodburning Fireplace R O. Over fi ring Do not over fi re. Using fl ammable liquids or too much wood, burning trash in the fi replace, or allowing too much air into the fi replace, may result in over fi ring. If the chimney connector or fi replace glows red or even worse, white, the fi replace[...]

Page 52 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace 1 0 10 T roubleshooting This fi replace will operate correctly only if adequate ventila- tion is provided to allow proper draft to the fi replace system. Hearth & Home T echnologies assumes no responsibility for the improper performance of the fi replace system caused by[...]

September 7, 2007 433-1390D Page 53 7100FP EP A Woodburning Fireplace R Another appli ance in home also exhaus ting air (furnace, fan, drye r , etc.)? Ai r register from furnace near fireplace? Doors openi ng and closi ng? Window closed for start-up? Outside air closed? Overhead fan operating? Overhanging tree? Bi rd's nest or leaves i n ter m[...]

Page 54 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace Diagnostic Question Possible Causes of Condition Solutions Are the air controls open? • No draft • No combustion air Open air controls Is there enough paper? Insuf fi cient heat to ignite kindling Use more paper Is there enough kindling? Is the kindling dry? Insuf fi cien[...]

September 7, 2007 433-1390D Page 55 7100FP EP A Woodburning Fireplace R 4. I don’t get enough/any heat. What can I do about it? Diagnostic Question Possible Causes of Condition Solutions How much wood is used for fi re? Insuf fi cient fuel Make larger fi res How well seasoned is the wood? Condition of fuel Burn seasoned wood: (split, covered o[...]

Page 56 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace 1 1 11 Maintenance and Ser vicing the Fireplace A. General Maintenance Inspection: Inspect the system at the appliance connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker , so it is important to check the chimney from the top as well as fr[...]

September 7, 2007 433-1390D Page 57 7100FP EP A Woodburning Fireplace R 2. Disposal of Ashes Fire Risk. Disposal of Ashes W ARNING • Ashes should be placed in metal container with tight fi tting lid. • Do not place metal container on combustible surface. • Ashes should be retained in closed container until all cinders have thoroughly cooled.[...]

Page 58 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace 4 5 5 55 5 5 5 5 3 5 5 5 5 5 2 2 2 2 2 4 5 5 5 3 1 1 C. Brick Replacement The fi rebox of your fi replace is lined with high quality fi rebrick, which has exceptional insulating properties. There is no need to use a grate; simply build a fi re on the fi rebox fl oor . Do [...]

September 7, 2007 433-1390D Page 59 7100FP EP A Woodburning Fireplace R E. Maintenance T ask List Inspect Maintenance T asks Screens 1. Assess condition of screen and replace as necessary . 2. Verify maintenance of proper clearance to combustible household objects. Glass Doors 1. Inspect glass panels for cracks. Replace if this condition is present[...]

Page 60 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace 1 2 12 Refere nce Materials A. Fireplace Dimensions C L G H Blower Electric Access (right side of fireplace) N M L K J I TOP VIEW FRONT VIEW SIDE VIEW 7100FP A B C D E F G in 3-1/2 32-1/2 38 40 42-5/16 45-13/16 23-7/16 mm 89 826 965 1016 1075 1 148 595 HI J K L M N in. 13-3/16 [...]

September 7, 2007 433-1390D Page 61 7100FP EP A Woodburning Fireplace R B. Chimney Components RF370 - Roof Flashing Flat to 6/12 Pitch 12 in. (305 mm) 24-5/8 in. (625 mm) 27-3/8 in. (695 mm) RF371 - Roof Flashing 6/12 to 12/12 Pitch 12in. (305 mm) 31 in. 24-5/8 in. (625 mm) Firestop Spacer A B 14-1/2 in. (368 mm) A 8 in. (203 mm) 10-1/2 in. (267 mm[...]

Page 62 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace AS8 Straight Attic Insulation Shield 24 in. (610 m m SL3 - Chimney Stabilizer Inside Diameter 8 in. (203 mm) Outside Diameter 10-1/2 in. (267mm) 20-3/4 in. (527 mm) SL315-SL330 - Offset/Return Inside Diameter 8 in. (203 mm) Outside Diameter 10-1/2 in. (267 mm) CB876 Chimney Bra[...]

September 7, 2007 433-1390D Page 63 7100FP EP A Woodburning Fireplace R Figure 63.1 - Door , Glass & Door Handle Assembly 30 31 3 36 32 2 37 38 6 7 42 33 4 39 40 34 35 5 41 Glass Size: 12-3/50” w x 15” h 44 43 48 47 46 45 50 49 52 51 Figure 63.2 - V alley Forge Fascia Assembly Item Description SKU 43 Grille Bar Assembly , Bottom 433-5120 44[...]

Page 64 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace D. Fireplace Diagram Figure 64.1 - Fireplace Diagram 10 11 12 13 14 15 16 17 18 19 20 25 26 27 21 24 23 1 22 2 3 4 9 5 6 7 8 Item # Description Item # Description Item # Description 1 Fascia, Valley Forge 10 Unit Collar 19 Snap Disc 2 Door Handle, Left 11 Starter Plate Assembly[...]

September 7, 2007 433-1390D Page 65 7100FP EP A Woodburning Fireplace R IMPORT ANT : THIS IS DA TED INFORMA TION. T he most current information is located on the Quadra-Fire web site at www . quadra fi re.com . When ordering, supply serial and model numbers to ensure correct part. Item # Part Description Alphabetical Order SKU 13 Baf fl e, Fiberb[...]

Page 66 433-1390D September 7, 2007 R 7100FP EP A Woodburning Fireplace Item # Part Description Alphabetical Order SKU Outer Can Cover Plate 480-1300 Outer Can Lower Flange 433-0970 Outside Air Hood, 6 in. 480-5170 Outside Air T ermination Cap, 6 in. 480-1 160 Paint, T ouch-up, Matte Black 7000-304 Rivnut Repair Kit 1/4-20 RIVNUT -REP AIR Screw , B[...]

September 7, 2007 433-1390D Page 67 7100FP EP A Woodburning Fireplace R Lifetime Warranty G. W arranty Policy LIMITED LIFETIME WARRANTY The Hearth & Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the life- time of the stove or Hearth & Home Technologies will repair or replace t[...]

R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES 433-1390D September 7, 2007 Page 68 CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer , visit our web site at www .quadra fi re.com DEALERSHIP WHERE PURC[...]