Quadra-Fire CASTILE-CCR manual

R www .quadrafire.com 250-6422D October 1 1, 2005 CASTILE PELLET ST OVE O-T L T ested and Listed by Beaverton Oregon USA OMNI-T est Laboratories, Inc. C Owner ’ s Manual Installation and Operation CASTILE-MBK CASTILE-PMH CASTILE-CLG CASTILE-CCR Model: HOT! DO NOT TOUCH . SEVERE BURNS MA Y RESUL T . CLOTHING IGNITION MA Y RESUL T . W ARNING • K[...]

Page 2 250-6422D October 1 1, 2005 R Castile Pellet Stove R R and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradi- tion of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durabil- ity , and performance. This commitment begins with our research of the ma[...]

R R R October 1 1,, 2005 250-6422D Page 3 Castile Pellet Stove Section 1: Listing and Code Approvals A. Appliance Certifications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specifications ............................ 4 D. Electrical Rating .................................. 4 E. BTU & Efficiency Speci?[...]

Page 4 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 1 Listing and Code Approvals A. Appliance Certification C. Glass Specifications E. BTU & Efficiency Specifications This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. This appliance is app[...]

R R R October 1 1,, 2005 250-6422D Page 5 Castile Pellet Stove 2 Getting Started A . Design, Installation & Location Considerations 1. Appliance Location Consideration must be given to safety , convenience, traffic flow , and the fact that the appliance will need a chimney and chimney connector . It is a good idea to plan your installation on[...]

Page 6 250-6422D October 1 1, 2005 R Castile Pellet Stove R R E. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Channel Locks Hammer Phillips Screwdriver T ape Meausre Plumb Line Level Framing Material Hi-temp Caulking Material Gloves Safety Glasses Framing Square Electric Drill & Bits (1/4”) 1/4” Self-T apping [...]

R R R October 1 1,, 2005 250-6422D Page 7 Castile Pellet Stove 3 Dimensions and Clearances A. Appliance Dimensions Figure 7.2- Front View Figure 7.1 - T op View Figure 7.3 -Side View Figure 7.4 - Side View with T op V ent Adapter 1 1-13/16 in . (300mm) 24-3/4 in. (629mm) 23-5/8 in . (651mm) 28-7/16 in. (722mm) 23-1/4 in. (591mm) 22-15/16 in. (583mm[...]

Page 8 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Straight Back Against W all Inches Millimeters A Back W all to Appliance 2 51 B Side W all to Appliance 6 152 Corner Installation Inches Millimeters C W alls to Appliance 2 51 V ertical Installation Inches Millimeters D Back W all to Flue Pipe 3 76 E Side W all to Cast T op 6 152 F Back [...]

R R R October 1 1,, 2005 250-6422D Page 9 Castile Pellet Stove *L Exception for Horizontal Installations: USA INSTALLATIONS : A noncombustible floor protection is recommended extending beneath the flue pipe when installed with horizontal venting or under the Top Vent Adapter with vertical installation. CANADA INSTALLATIONS : A noncombustible flo[...]

Page 10 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway , etc. CAUTION V[...]

R R R October 1 1,, 2005 250-6422D Page 1 1 Castile Pellet Stove Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner ’s information manual provided with this ap pli- anc e. For assist ance o r addi tio nal in form ation consul t a qualified installer , service agency or yo[...]

Page 12 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 5 V enting Systems NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . • I llustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. A. Alcove Figure 12.1 All minimums listed are to a comb[...]

R R R October 1 1,, 2005 250-6422D Page 13 Castile Pellet Stove 12 in. (305 mm) Min imum Noncombustible Hearth Pad W all Thimble Horizontal T ermination Cap 2 in. (51mm) Minimum 6 in. (152mm) Minimum From Glass Straight Out 45 Degree B. Through The W all Horizontal termination cap must be a minimum of 12 inches. (305mm) from the wall. Approved for [...]

Page 14 250-6422D October 1 1, 2005 R Castile Pellet Stove R R We recommend a minimum of 60 in. (1524mm) vertical, however above the eave is preferred. Both installations are approved for mobile home installations. Must use 3 or 4 inch (76 to 102mm) “L” or “PL” listed pellet venting or listed double wall pipe and Quadra-Fire Outside Air Kit[...]

R R R October 1 1,, 2005 250-6422D Page 15 Castile Pellet Stove Fire Hazard Inspection of Chimney: • Masonry chimney must be in good condition. • Meets minimum standard of NFP A 21 1 • Factory-built chimney must be 6” (152mm) UL103 HT . W ARNING E. Masonry F . Alternate Masonry Figure 15.1 Figure 15.2 Non-combustible Hearth Pad Airtight Cle[...]

Page 16 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 6 Mobile Home 1. An outs ide air inlet mus t be pro vid ed for the comb ust ion air and must remain clear of leaves, debris, ice and/or snow . It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spill age. Smoke spillage can also set o[...]

R R R October 1 1,, 2005 250-6422D Page 17 Castile Pellet Stove 7 Appliance Set-Up A. Outside Air Kit Instructions Flex Hose Hose Clamp Collar Assembly T rim Rin g T erminatio n Cap Assembly Hose Clamp Parts Included in Kit: 1 piece of 2 inch x 3 foot flex hose, 2 hose clamps, 1 collar assembly ,1 termination cap assem- bly , 1 trim ring, 12 screw[...]

Page 18 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 3 to 3 inch T op V ent Adapter 3 to 6 inch T op V ent Offset Adapter 1. Put a layer of high temperature silicone on the 3 inch (76mm) rearexhaust outlet. Figure 18.4 2. Sli de the top vent adapter onto the rear exha ust outle t and adjust the assem bly to a vertic al position. Figur e 1[...]

R R R October 1 1,, 2005 250-6422D Page 19 Castile Pellet Stove E. Optional Log Set Placement Instructions 4 PIECE LOG SET INST ALLA TION Figure 19.1 CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. NOTE: Due to the abrasive nature of a pellet appliance fire, the logs are not covered under warranty . Any placement varia- [...]

Page 20 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 1 . A 12 volt AC thermostat is required to operate this pellet appl iance. Y ou may use the inclu ded wall mount ther mo- stat or purchase an optional programmable thermostat or remote control. It is equipped with an adjustable heat anticipator . The current rating is .05 amps. The anti[...]

R R R October 1 1,, 2005 250-6422D Page 21 Castile Pellet Stove 8 Operating Instructions A. Fuel Size And Material 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the sour ce mat eri al is har dwo od, they can have a hig her miner al content, creating more ash. Fuels containing bark will also have higher ash content. Mine[...]

Page 22 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Figure 22.1 Figure 22.2 C. Before Your First Fire 1. F ir st , ma ke s ur e yo u r a pp l ia n ce h as be e n p r op e rl y ins tal led and that all safet y requi rem ents have been met. Pay part icular atte ntion to the fire prot ecti on, ven tin g and thermostat installation instruct[...]

R R R October 1 1,, 2005 250-6422D Page 23 Castile Pellet Stove G Iginition Cycles 1. During each ignition cycle, it is normal to see some smoke in the firebox. The smoke will stop once the fire starts. 2. The convection blower will automatically turn on after your appliance has reached the set temperature on the “high” setting. This blower t[...]

Page 24 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 9 T roubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action t[...]

R R R October 1 1,, 2005 250-6422D Page 25 Castile Pellet Stove Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d ) Dirty exhaust and/or venting system. Check for ash build up in unit, includ- ing behind rear panels, firebox, heat exchanger , exhaust blower and venting. Feed system fails to start. Out of fuel. #2 snap disc [...]

Page 26 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Symptoms Possible Cause Corrective Action Convection blower fails to start. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Replace snap disc. Check that blower is plugged into wire har- ness. Replace blower . Replace control box. Exhaust bl[...]

R R R October 1 1,, 2005 250-6422D Page 27 Castile Pellet Stove 10 Maintaining & Servicing Y our Appliance Figure 27.1 - Large Clinker 3. Cleaning Ash Pan • Frequency: As needed • By: Homeowner • T ask: Locate the ash pan underneath the firepot. Open the bottom ash door and slide the ash pan straight out. Empty into a noncombustible cont[...]

Page 28 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 6. Disposal of Ashes • Frequency: As needed • By: Homeowner • T ask: Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending[...]

R R R October 1 1,, 2005 250-6422D Page 29 Castile Pellet Stove 10. Cleaning the Exhaust Path • Frequency: As needed • By: Homeowner • T ask: a. Appliance must be completely cool. b. O p e n ca s t h i n g e fa c e . R e mo v e ri g h t br i c k a n d thoroug hly vacuum the area and continue throug hout the rest of the firebox. c. Replace ri[...]

Page 30 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Correct Flame Size, Y ellow/White in Color Correct Figure 30.3 T all, Lazy Flame, Orange in Color Incorrect Figure 30.1 Figure 30.2 C. High Ash Fuel Content Maintenance • Frequency: As needed • By: Homeowner • T ask: Poor quality pellet fuel, or lack of maintenance, can create con[...]

R R R October 1 1,, 2005 250-6422D Page 31 Castile Pellet Stove 1. Convection Blower Replacement a . T urn down thermostat, let appliance completely cool and then unplug appliance before servicing. b. The convection blower is located at the bottom rear of the appliance and is housed inside a screen box. Remove the 2 screws facing forward in the cen[...]

Page 32 250-6422D October 1 1, 2005 R Castile Pellet Stove R R E. Igniter Replacement F . Baffle Removal a. Turn down therm ostat, let the a ppliance completely cool and then unplug appliance before servicing. b. Open the ash door and remove the ash pan. Remove the left side panel by loosening 2 screws (do not remove) and pull side panel away . c.[...]

R R R October 1 1,, 2005 250-6422D Page 33 Castile Pellet Stove G. Glass Replacement • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury W ARNING a. Open the face and remove door from the appliance by lifting door of f of hinge pin and[...]

Page 34 250-6422D October 1 1, 2005 R Castile Pellet Stove R R 1 1 Reference Materials 7. Heat Exchangers The heat exchan gers transfer hot air from the exhau st syst em into convecton air . Remove the stainless steel top baffle to access the heat exchangers. There are 2 clean out rods located under the heat exchangers. 8 . Heat Output Switch The [...]

R R R October 1 1,, 2005 250-6422D Page 35 Castile Pellet Stove 16. Snap Disc #1 (Convection Blower) 125°F Snap disc #1 is located on the right side of the appliance on the top of the heat exchanger box. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed. Power is always present at snap disc #[...]

Page 36 250-6422D October 1 1, 2005 R Castile Pellet Stove R R B. Component Locations Heat Exchanger T ubes Cleaning Rods TERMINA L BLOC K CENTER 2 SCREWS FOR THERMOS T AT WIRES POWER OUTLET FUSE Fuse Red Call Light is located on top of Junction Box behind the Control Box. Control Box V acuum Switch Convection Blower & Housing Exhaust Blower Fe[...]

R R R October 1 1,, 2005 250-6422D Page 37 Castile Pellet Stove Figure 37.1 - Door , Face, Glass & Door Latch Assembly 9 8 10 53 1 1 12 13 52 14 Figure 37.2 - Firepot Assembly C. Exploded Views 1 54 2 3 4 5 6 7 Glass Size 1 1-5/8” 17-1/4” Item Description Part Number 1 Screw , 10-32 x 1/4 PH PHL MS ZC 229-1230 54 Face, Cast See Service Part[...]

Page 38 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Beg. Manufacture Date: September , 2001 Figure 38.1 30 39 49 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 50 51 52 53 54 Item No. Part Description Item No. Part Description Item No. Part Description 30 Ash Catcher 39 Snap Disc #1 48 Door & Glass Assembly 31 Ash Door Assembly 4[...]

R R R October 1 1,, 2005 250-6422D Page 39 Castile Pellet Stove IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on the Quadra-Fire web site at www .quadrafire.com. When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts and Accessories Item No. Service Parts Part No. 31 Ash[...]

Page 40 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Item No Service parts Part No. 39 Snap Disc #1, 1 10 degree, Convection Fan 230-1220 39 Snap Disc #2, 175 degree, Manual Reset 230-1960 47 Snap Disc #3, 250 degree 230-1290 Thermocouple Clamp 7001-203 Thermocouple Cover (ceramic protection tube) 812-1322 Thermocouple Cover , 10 pack 812[...]

R R R October 1 1,, 2005 250-6422D Page 41 Castile Pellet Stove Date of Service Performed By Description of Service E. SERVICE AND MAINTENANCE LOG[...]

Page 42 250-6422D October 1 1, 2005 R Castile Pellet Stove R R Date of Service Performed By Description of Service E. SERVICE AND MAINTENANCE LOG (Cont’d))[...]

R R R October 1 1,, 2005 250-6422D Page 43 Castile Pellet Stove Lifetime Warranty F . W arranty Policy LIMITED LIFETIME W ARRANTY The Hearth & Home T echnologies limited Lifetime W arranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home T echnologies will repair or replace them. [...]

R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES www .quadrafire.com 250-6422D October 1 1, 2005 Page 44 CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer please call 1-800-926-4356 WHERE PURCHASED: ___[...]