Quadra-Fire DV-40 manual

Page 1 W ARNING If the information in this manual is not followed exactly a fire or explosion may result, causing property damage, personal injury or death. North America’s Best CONGRA TULA TIONS! Y ou are now the proud owner of one of the finest gas stoves on the market - the QUADRA-FIRE. DV-40 STEP TOP DIRECT VENT FREEST ANDING GAS STOVE (DV-40[...]

Page 2 T ABLE OF CONTENTS P AGE Safety Label ................................................................................................................... .......................... 3 Safety Notices ................................................................................................................. ......................... 4 Spe[...]

Page 3 DV-40 STEP SAFETY LABEL (FOUND ON PULL-OUT ON BACK OF STOVE)[...]

Page 4 SAFETY NOTICES This stove should be installed only by a qualified installer . It is approved for installation in a bedroom. Bedroom installation in Canada requires that stove be hooked to a thermostat. The stove must be electrically grounded in accordance with local codes, or the latest edition of the National Electric Code. If no local code[...]

Page 5 SPECIFICA TIONS NA TURAL GAS PROP ANE Manifold pressure 3.5” WC 10.0” WC Minimum inlet gas supply pressure 4.5” WC 1 1 0” WC Maximum inlet gas supply pressure 7.0” WC 14.0” WC BTU input rating (high) 40,000 BTUH 40,000 BTUH BTU output rating (high)* 34,000 BTUH 34,000 BTUH BTU input rating (low) 26,000 BTUH 27,000 BTUH BTU output[...]

Page 6 DIMENSIONS 12 5/ 16" [31 3m m ] 24 5/ 8" [ 625m m ] 24 7/ 8" [ 632m m ] 20 5/ 8" [ 524m m ] 6 1/ 8" [ 156m m ] 12 9/ 16" [31 9m m ] 21 1/ 2" [ 546m m ] 23 3/ 16" [58 9m m ] 20 9/ 16" [52 2m m ] 6 1/ 8" [ 156m m ] 12 9/ 16" [31 9m m ] 21 1/ 2" [ 546m m ] 23 3/ 16" [58 9m m ] 12 [...]

Page 7 UNP ACKING THE STOVE 1. Unbolt pallet using a 7/16 ” wrench to remove the four bolts from the underside of the pallet. 2. Between the firebox bottom and pallet is an accessories box containing logs, nuggets, touch-up paint, an allen key , and instructions for installation of legs or pedestal. 1. Remove door from unit and log box located be[...]

Page 8 DV40 STEP PEDEST AL INST ALLA TION INSTRUCTIONS 1. Remove log box located between stove and pallet 2. Remove door from unit. 3. Remove pallet mounting bolts from underneath pallet and remove stove from pallet 4. WITH FRONT DOOR REMOVED lay unit down on it ’ s front for easy access to bottom. (Fig. 1) NOTE: The right and left logs are faste[...]

Page 9 Thermostat Connection THERMOST A T INST ALLA TION If desired, a thermostat may be installed to regulate the Quadra-Fire DV-40 Step. It is important to use a thermostat designed for millivolt operation. Do not connect this stove to a thermostat serving any other appliance. Bedroom installation in Canada requires this stove to be hooked to a t[...]

Page 10 PLANNING YOUR INST ALLA TION There are four types of direct vent system installations approved for use with the DV40 Step. It is very important to maintain a balance between the combustion air intake and the flue gas exhaust venting system. The types of installation are: Horizontal T ermination (Figure 1, Pg. 1 1) V ertical T ermination (Fi[...]

Page 11 FIG. 4 FIG. 1 FIG. 2 FIG. 3 TERMINA TION CAP Part # 991 TOP ADAPTER Part # 985K FLASHING 4 ” FLEX LINER DIRECT VENT PIPE RETRO CONNECTOR TERMINA TION CAP Part # 991 4 ” FLEX PIPE RETRO CONNECTOR DIRECT VENT PIPE EXISTING MET AL CHIMNEY SYSTEM (USA installations only) (USA installations only) FOR HORIZONT AL TERMINA TIONS USE ONL Y DURA [...]

Page 12 SIMPSON DURA-VENT P ARTS LIST Simpson Dura-V ent offers a complete line of component parts for installation in both horizontal and vertical applications. Many items are offered in decorative black, as well as a galvanized finish. The galvanized pipe and fittings are used for concealed locations such as attics, or spaces where corrosion is a[...]

Page 13 SIMPSON DURA-VENT P ARTS LIST ( CONT .) BASIC KITS The standard termination kit (Kit 0970A) includes the following: 990B 1 each 90 ° Black Elbow 940 1 each Round Ceiling Support/W all Thimble 985 1 each High Wind Horizontal T ermination Cap NOTE: The above kit is not a complete termination system. Y ou will need to order the straight pipe [...]

Page 14 CLEARANCES TO COMBUSTIBLES Minimum clearances to combustible materials from stove body: A Left & Right of Stove (One W all) 9 ” (225mm) B Back wall (to Pipe) 8 ” (200mm) C T op of unit (from Stove T op) 24 ” (600mm) D Corner clearance* 1 ” (25mm) E Alcove (Each Side) 12 ” (300mm) (Max. Depth) 36 ” (915mm) * In corner install[...]

Page 15 HOW TO USE VENT GRAPH 1. Measure the distance from the top of stove to the center of the 90 ° elbow . On the graph below , draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted line. 2. From the point of this intersection, draw a vertical line to the bottom of the graph. 3. The point [...]

Page 16 VENTING INSTRUCTIONS PLEASE NOTE: In order to comply with applicable codes and product warranties, only Simpson Dura- V ent venting components may be used. DO NOT USE FIELD-F ABRICA TED VENTING COMPONENTS. The Quadra-Fire DV40 Step is approved to be vented either through the side wall or vertically through the roof. Y ou may vent through a [...]

Page 17 VENTING NOTE: THIS STOVE IS A DIRECT VENT HEA TER. ALL COMBUSTION AIR MUST COME DIRECTL Y FROM THE OUTSIDE OF THE BUILDING. THE VENT PIPE FOR THIS UNIT CONSISTS OF AN INNER AND AN OUTER PIPE. THE INNER PIPE CARRIES THE STOVE EXHAUST OUT OF THE SYSTEM, AND THE OUTER PIPE BRINGS FRESH COMBUSTION AIR INTO THE ST OVE. A Clearance to non-mechani[...]

Page 18 FIG. 5 FEMALE LOCKING LUGS MALE LOCKING LUGS HORIZONT AL INST ALLA TION NOTE: RESTRICTOR STRAP IS REQUIRED IF HORIZONT AL VENTING CONFIGURA TION HAS 10 ’ OR GREA TER OF VERTICAL RISE AND NOT MORE THAN ONE 90 DEGREE ELBOW . Step 1. Set the gas stove in its desired location. Check to determine if wall studs or roof rafters are in the way wh[...]

Page 19 HORIZONT AL INST ALLA TION ( CONT .) Step 3. With the adapter and pipe attached to the stove, slide the stove into its correct location, maintaining minimum clearance to combustibles, and mark the wall for a 10 ” x 10 ” (254mm x 254mm) square hole. The center of the square hole should line up with the centerline of the horizontal pipe, [...]

Page 20 HORIZONT AL INST ALLA TION ( CONT .) Step 4. Position the horizontal vent termination in the center of the 10 ” (254mm) square hole, and attach to the exterior wall with the four wood screws provided. Before attaching the V ent T ermination to the exterior wall, run a bead of non-hardening mastic around its outside edges, so as to make a [...]

Page 21 HORIZONT AL INST ALLA TION ( CONT .) Step 5. Before connecting the horizontal run of vent pipe to the vent termination, slide the black decorative wall thimble cover over the vent pipe. Step 6. Slide the stove and vent assembly towards the wall, carefully inserting the vent pipe into the vent cap assembly . It is important that the vent pip[...]

Page 22 VERTICAL TERMINA TIONS USING GS SERIES PIPE Step 1. Check the installation instructions for required 2 inch clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. (See page 24, FIG. 16) Do not pack air space with insulation. Check the instructions [...]

Page 23 VERTICAL TERMINA TIONS ( CONT .) USING GS SERIES PIPE (CONT .) Step 4. Assemble the desired lengths of GS pipe and elbows necessary to reach from the stove up through the round support box. Insure that all pipe and elbow connections are in their fully twist- locked position. Be sure to seal the outer pipe with appropriate sealant (high temp[...]

Page 24 VERTICAL TERMINA TIONS ( CONT .) USING GS SERIES PIPE (CONT .) Step 7. Continue to assemble pipe sections until the height of the vent cap (H) (Figure 15) meets the minimum code requirements described in code requirements as outlined in the current CAN/ CGA-Bl49 Installation Codes (in Canada), the National Fuel Gas Code NFP A 54/ANSI Z223.1[...]

Page 25 VERTICAL TERMINA TIONS ( CONT .) CA THEDRAL CEILING INST ALLA TION Step 1. Follow installation Steps 1 and 2 under vertical termination section. Step 2. Using the plumb-bob, mark the centerline of the venting system on the ceiling, and drill a small hole through the ceiling and roof at this point. From the roof, locate the drill hole and ma[...]

Page 26 VERTICAL TERMINA TIONS ( CONT .) INST ALLA TION INT O A CLASS A MET AL CHIMNEY NOTE: Have the existing installation inspected by a qualified chimney sweep or professional installer prior to converting to direct vent. The existing chimney system must be in serviceable condition and functionally sound and clean. Step 1. Remove existing chimne[...]

Page 27 VERTICAL TERMINA TIONS ( CONT .) INST ALLA TION INTO AN EXISTING MASONR Y CHIMNEY Step 1. Before cutting any holes, assemble the desired sections of direct vent pipe to determine the center of the masonry penetration. Step 3. Secure the flashing (SDV #705C) to the top of the masonry chimney using a bead of non-hardening sealant-adhesive. If[...]

Page 28 VERTICAL TERMINA TIONS ( CONT .) INST ALLA TION INTO AN EXISTING MASONR Y CHIMNEY (CONT .) FIG. 24 Step 7. If additional lengths of flex liner are needed to span the chimney height, use a flex coupler to connect the pieces of flex liner together . Connect the flex to the coupler by using four sheet metal screws for each side (Figure 24). St[...]

Page 29 VERTICAL TERMINA TIONS ( CONT .) Step 9. Attach the flex to the retro connector . Use three sheet metal screws to attach the flex liner to the connector (Figure 26). Mount the retro connector to the masonry wall using masonry bolts. Redrill larger holes on connector as needed. Be careful to insure that the connector is centered in the openi[...]

Page 30 CAUTION IN SOME AREAS, GAS LINE PRESSURE MA Y BE MORE THAN 1/2 PSIG (14”WC). IF YOU BELIEVE THA T THIS MIGHT BE THE CASE IN YOUR LOCALITY , CONT ACT YOUR GAS SUPPLIER OR LOCAL UTILITY COMP ANY . LINE PRESSURE GREA TER THAN 1/2 PSIG WILL DAMAGE THE STOVE V AL VE. YOU MUST INST ALL A REGULA TOR UPSTREAM FROM THE STOVE IF LINE PRESSURE IS GR[...]

Page 31 HIGH AL TITUDE OPERA TION In Canada, this unit is approved from 0 to 4500 feet above sea level. Installation of this stove at altitudes above 4500 feet is subject to field test of the individual installation and approval by the local authority having jurisdiction. In the United States, input ratings of this unit are based on sea level opera[...]

Page 32 CAUTION: DISCONNECT ANY ELECTRICAL CORDS AND TURN OFF GAS SUPPL Y TO UNIT BEFORE PROCEEDING. V alve Regulator T ower 1. T urn control knob to the OFF position and shut off the gas supply to the valve. 2. Using a T orx T20, or slotted screwdriver , remove the three pressure regulator mounting screws (A), pressure regulator tower (B), and dia[...]

Page 33 Burner Orifice Replacement 5. Remove the right top log bracket using a Phillips screwdriver (Screws are accessed through rectangular hole in bracket.) See Fig. 4, Pg. 37 (Labeled “ Peg in right log bracket ” ) 6. Remove the right and left side log retaining brackets (one per side). (T op of log and firebox side.) 7. Carefully lift logs [...]

Page 34 CONVERSION INSTRUCTIONS (CONT .) Pilot T ower Orifice Replacement 13. Loosen (CCW rotation) and remove pilot target hex fitting with a 7/16 ” end wrench as shown in figure A. FIG. A 14. Remove the currently installed orifice with a pair of needlenose pliers or other means as shown in figure B. FIG. B 15. Install the conversion orifice. 16[...]

Page 35 LOG INST ALLA TION W ARNING ! Proper installation of this log set and nuggets are critical to the safety , performance, and aesthetics of this appliance. Follow each step accurately . CONVERSION INSTRUCTIONS, (CONT .) Lighting and pressure testing 24. Apply gas to system and re-light appliance according to lighting instructions. 25. With th[...]

Page 36 FIGURE 1 PLACE PEG HOLES IN LOG #23 OVER PEGS IN CENTER BURNER P AN. If damage has occurred to right or left base log, and replacement is necessary , removal is illustrated in conversion instruction steps 5-7. FIGURE 3 FIGURE 2 DO NOT ALLOW NUGGETS ON BACKSIDE OF THIS PLA TE. DO NOT ALLOW LONG LENGTH OF NUGGETS TO BLOCK AIR GAP BETWEEN BURN[...]

Page 37 LOG INST ALLA TION, CONTINUED FIGURE 4 RIGHT TOP LOG #24. PEG HOLE PEG IN RIGHT LOG BRACKET NOTCH FOR RIGHT TOP LOG FINISHED LOG SET CAUTION ! Light appliance with door open to insure there is no hesitation or delay of flame transfer through nugget bed. If ignition is noisy or delayed momentarily , the nuggets in that area may need to be re[...]

Page 38 FIRST FIRE NOTE: Never operate this stove with the door open. Before first firing the stove, read the owner ’ s manual to familiarize yourself with the stove ’ s features, controls, and cautions for operation. Remove all labels from glass before operating this stove for the first time. Plug power cord into a properly installed outlet fo[...]

Page 39 LIGHTING INSTRUCTIONS (LOCA TED ON PULL-UP A T LEFT REAR OF STOVE)[...]

Page 40 OUTP UT S I DE TEST V A L V E I N PUT SIDE TEST V A L V E PRESSURE TESTING This appliance must be disconnected from the gas supply piping system if any testing is done to the system that exceeds the test pressure of 1/2 PSIG. If the test pressure is less than or equal to 1/2 PSIG, then this appliance must be isolated from the piping system [...]

Page 41 MAINTENANCE CLEANING AND INSPECTION OF VENTING SYSTEM At least once yearly , preferably before the heating season, have the insert and venting system cleaned and inspected by a qualified service person. This will insure proper and safe operation throughout the year . CLEANING THE BURNER TUBES 1. T urn off pilot light. 2. Loosen set screw in[...]

Page 42 BLOWER CLEANING AND/OR REPLACEMENT Cleaning is recommended at least once yearly or as needed. 1. Disconnect power and turn off gas supply . 2. Unplug blower at molex connector (see “ A ” below). 3. Remove two screws on back plate of blower compartment. 4. Slide blower compartment away from stove. 5. V acuum or brush off dust and lint fr[...]

Page 43 SCHEMA TICS Orange=O Black=B White=W Red=R Green=G O B[...]

Page 44 SNAP DISC REPLACEMENT 1. Disconnect power from unit and turn off gas supply . 2. Remove four screws as shown in figure below and take off rear heatshield. 3. Remove all wires attached to snap disc. 4. Remove set screws holding snap disc in place. 5. Replace in reverse order . REAR HEA T SHIELD SNAP DISC[...]

Page 45 ACCESSORIES These may be ordered through your Quadra-Fire dealer . 812-2880 Thermostat, manual 81 1-0520 Thermostat, programable 844-0100 Thermostatic Remote Control REPLACEMENT P ARTS 842-3200 Baffle 842-3230 Black door with gold trim ring 842-3210 Blower assembly , 160 cfm 842-0380 Blower cord, 6 foot 832-2970 Blower snap disc, ceramic, 1[...]

Page 46 PILOT REPLACEMENT INSTRUCTIONS 1) If log set is installed, remove the top logs, center log, ember nuggets and left base log. If log set is not installed remove only left base log. 2) Remove six #8/32 screws that hold the center burner pan in place. Lift burner pan out of firebox and set aside. 3) Remove two #8/32 screws that hold pilot asse[...]

Page 47 FLAME TROUBLESHOOTING NOTE: It is important to understand that the flame and glow in this appliance was designed to resemble a matured wood flame. The amount of charcoal nuggets and glowing ember limit the amount of flame height attainable. This appliance will not have the typical tall yellow gas unit flames. (Avg. flame height 3- 5 ” ). [...]

Page 48 Flame T roubleshooting, cont. 2. If vertically vented, a restrictor strap is required to reduce the volume of combustion air , which in turn will raise the flame height. 3. If vented vertically with a horizontal run included; determine if the rise to run is close to the venting graft maximum, i.e. you are using the maximum horizontal for th[...]

Page 49 PILOT TROUBLESHOOTING A. Pilot won ’ t light 1. Make sure valve setting is in the pilot position. 2. Check for spark at igniter . a. If no spark: 1. Check the wiring between the piezo and the igniter . Wire may be looped and be sparking to stove body . If so, move wiring. Check tightness of piezo mounting nut. If this does not remedy the [...]

Page 50 Thermopile (Millivolt Generator) Thermocouple Pilot Hood PILOT ASSEMBL Y SHOWING FLAME PROPERL Y ADJUSTED. FLAMES[...]

GAS STOVE LIMITED LIFETIME W ARRANTY Aladdin Hearth Products, warrants this gas heating appliance to the original purchaser for the lifetime of the appliance, to be free from defects in material and workmanship. This warranty gives you specific legal rights; you may have other rights which may vary from state to state. This limited Lifetime W arran[...]