RuggedCom M2100 manual

RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4 Tel : 905-856-5288 I Fax : 905-856-199 5 I Toll Free: 1-888-264-0006 RuggedSwitch ™ M2100 MIL-STD 19-Port Modular Managed Ethernet Switch with Gigabit Uplink Ports Installation Guide www.RuggedCom.com[...]

2 © 2008 RuggedCom Inc. All rights re served Rev106 Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limit s are designed to provide reasonable protection against harmful interference w[...]

3 © 2008 RuggedCom Inc. All rights re served Rev106 T able of Content s 1 Table of Figur es ............................................................................................................... ....... 4 2 Table of Tables ................................................................................................................ ....[...]

4 © 2008 RuggedCom Inc. All rights re served Rev106 1 T able of Figures Figure 1: Ethernet panel LED de scription...................................................................................... .. 7 Figure 2: 10FL ST connector................................................................................................... ........ 8 Figure[...]

5 © 2008 RuggedCom Inc. All rights re served Rev106 3 Product Overview 3.1 Functional Overview & Feature Highlights The RuggedSwitch™ M2100 is an MIL-STD hardened, fully managed, modular, Ethernet switch specifically designed to operate reliably in harsh environments. The M2100's superior ruggedized hardware design coupled with the embe[...]

6 © 2008 RuggedCom Inc. All rights re served Rev106 • MIL-STD 167 – Vibration • MIL-STD 461 – EMI • MIL-STD 1399 – Magnetic Fiel d (DC Magnetic Exposure) • MIL-STD 810 – Temperature and Humidity Universal Power Supply Options • Fully integrated, dual-redundant (optional) power supplies • Universal high-voltage range: 88-300VDC [...]

7 © 2008 RuggedCom Inc. All rights re served Rev106 3.2 Ethernet Panel Description Each Ethernet module is equipped with two LEDs that i ndicate link/activity status information. The LED will be solid for ports with link, and wi ll blink for activity. The diagram in Figure 1 highlights the port and the associated link/activity LED. Figure 1: Ether[...]

8 © 2008 RuggedCom Inc. All rights re served Rev106 3.2.1 Fiber Optical Transceive r Orientation and Connection Depending on the order code of the product, the M2000 series products can be equipped with several different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be properly connected and matc hed [...]

9 © 2008 RuggedCom Inc. All rights re served Rev106 3.3 Display Panel Description The M2000 series products are equipped with a versatile display panel, shown in Figure 5, which is designed to provide quick status information for eac h port, as well as the entire device to allow for simple diagnostics and troubl eshooting. It features: • RS232 c[...]

10 © 2008 RuggedCom Inc. All rights re served Rev106 The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed. Pushing the mode button causes the display mode to be cycled. Mode Colour Description Green (Solid) Link Green (Blinking) Activity Status Off No link Green (Solid) Full-Duplex operation Orange (Solid) Half-[...]

11 © 2008 RuggedCom Inc. All rights re served Rev106 4 Inst allation 4.1 Panel Mounting The M2000 series products can be ordered with Panel mount chassis. This option involves the use of the panel adapters to be mounted on each side of the chassis enclosure. See Figure 6 for a Panel mount diagram. Figure 6: M2100 Panel Mounting Diagram[...]

12 © 2008 RuggedCom Inc. All rights re served Rev106 4.2 Power Supply Wiring and Grounding Figure 7: M2000 Series Philips Screw Terminal Block The M2000 Family supports dual redundant power s upplies – “Power Supply 1 (PS1)” and “Power Supply 2 (PS2)”. The connections for PS1, PS2 and t he fail-safe relay are located on the terminal bloc[...]

13 © 2008 RuggedCom Inc. All rights re served Rev106 Terminal # Description Usage 1 PS1 Live / + PS1 Live / + is connected to the posit ive (+) terminal if the power source is DC or to the (Live) terminal if the power source is AC. 2 PS1 Surge Ground PS1 Surge Ground is connected to the Chassis Ground via a jumper on the terminal blo ck. Surge Gro[...]

14 © 2008 RuggedCom Inc. All rights re served Rev106 4.2.1 AC Power Supply Wiring Ex am ples Figure 8: AC Power supply wiring examples NOTES: 1. 100-240VAC rated equipment: A 250VAC appropria tely rated circuit breaker must be installed within 3m of unit. 2. Equipment must be installed according to the applicable country wiring codes. 3. When equi[...]

15 © 2008 RuggedCom Inc. All rights re served Rev106 4.2.2 DC Power Supply Wiring Ex am ples Figure 9: DC Power supply wiring examples NOTES: 1. 88-300VDC rated equipment: A 300VDC appropria tely rated circuit breaker must be installed within 3m of unit. 2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. 3. For dual DC[...]

16 © 2008 RuggedCom Inc. All rights re served Rev106 4.2.3 Dual Power Suppl ies – DC and AC Inputs Figure 10: DC And AC power supply wiring examples NOTES: 1. 88-300VDC rated equipment: A 300VDC appropria tely rated circuit breaker must be installed within 3m of unit. 2. 100-240VAC rated equipment: A 250VAC appropria tely rated circuit breaker m[...]

17 © 2008 RuggedCom Inc. All rights re served Rev106 4.3 Dielectric Strength (HIPOT) Testing For dielectric strength (HIPOT) testing in the fiel d, users must remove the metal jumper located on terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient suppression circuitry to chassis ground and must be removed i[...]

18 © 2008 RuggedCom Inc. All rights re served Rev106 4.4 Failsafe Alarm Relay Wiring and Specifications The “Failsafe” output relay is provided to signal critical error conditions that may occur on the M2000 series switches. The contacts are energi zed upon power up of the unit and remain energized until a critical error occurs. Th e proper re[...]

19 © 2008 RuggedCom Inc. All rights re served Rev106 4.5 Console Port Wiring A RS232 console port for configuration and m anagement of the device is located on the LED display module shown in Figure 13. This port is intended to be a temporary connection during initial configuration or troubleshoot ing and allows for direct acce ss to the serial-ba[...]

20 © 2008 RuggedCom Inc. All rights re served Rev106 4.6 Twisted-Pair Data Ports 4.6.1 Micro-D Twisted-Pair Data Ports The M2100 may have several 10/100/1000BaseTX por ts that allow connection to standard CAT-5 UTP cable with Micro-D connectors. Figure 15 shows the Micro-D port pin configuration. Pi n Si gnal 1T X + 2 No C o nne c t i o n 3 No C o[...]

21 © 2008 RuggedCom Inc. All rights re served Rev106 4.6.2 RJ45 Twisted-Pair Data Ports The M2100 series switches may have several 10/100BaseTX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors. The RJ45 receptacles are directly connected to the chassis ground and can accept shielded CAT-5 cables. If shielded cables[...]

22 © 2008 RuggedCom Inc. All rights re served Rev106 4.6.3 Protection on Tw isted-Pair Data Ports RuggedCom does not recommend the use of CAT-5 c abling of any length for critical real-time substation automation applications. However, trans ient suppression circuitry is present on all copper ports to protect against damage from elec trical transie[...]

23 © 2008 RuggedCom Inc. All rights re served Rev106 4.7 Gigabit Ethernet 1000Base-T X Cabling Recommendations The IEEE 802.3ab Gigabit Ethernet standard defines 1000Mbit/s Ethernet communications over distances of up to 100 meters using 4 pairs of category 5 (or higher) balanc ed unshielded twisted- pair cabling. For wiring guidelines, system des[...]

24 © 2008 RuggedCom Inc. All rights re served Rev106 5 T echnical S pecifications 5.1 Power Supply Specifications Input Range Max. Power Consumption 3 Power Supply Type Min Max Fuse Rating 10/100TX FE Ports Worst Case 12 – 24 VDC 10 VDC 36 VDC 6.3A(F) 2 24 VDC 18 VDC 36 VDC 5A(F) 2 48 VDC 36 VDC 59 VDC 2A(T) 2 HI (125/250 VDC) 1 HI (110/230 VAC)[...]

25 © 2008 RuggedCom Inc. All rights re served Rev106 5.3 Networking Standards Supported Parameter 10Mbps Ports 100Mbps Ports 1000Mbps Ports Notes IEEE 802.3 9 10BaseT / 10BaseFL IEEE 802.3u 9 100BaseTX / 100BaseFX IEEE 802.3z 9 1000BaseSX/LX IEEE 802.3ab 9 1000BaseTx IEEE 802.3x 9 9 9 Full Duplex Operation IEEE 802.1D 9 9 9 MAC Bridges IEEE 802.1Q[...]

26 © 2008 RuggedCom Inc. All rights re served Rev106 5.5 Fiber Optical Specifications The following sections detail fiber optical specif ications on ports that can be ordered with the M2100 series Ethernet switch. The user determines the type of optic s at time of ordering, and can determine the modules installed on a particular unit by reading th[...]

27 © 2008 RuggedCom Inc. All rights re served Rev106 5.5.2 Gigabit Ethernet (1000Mbps) Modul es For maximum flexibility RuggedCom Inc. offers a number of different transceiver choices for Gigabit fiber optical communications. The following t able details fiber optic specifications based on the 2-port modules or pluggable transceiv ers selected at [...]

28 © 2008 RuggedCom Inc. All rights re served Rev106 5.6 Type Test Specifications Electrical Safety Levels Comments Dielectric Withstand 2 kV RMS for 1 minute ANSI/IEEE C37.90 (1989) IEC 60255-5 (Section 6) High Voltage Impulse 5 kV peak IEC 60255-5 (Section 8) Insulation Resistance 500 VDC for 1 minute IEC 60255-5 (Section 6 Electrical Environmen[...]

29 © 2008 RuggedCom Inc. All rights re served Rev106 5.8 Mechanical Specifications Parameter Value Comments Dimensions 19.00x 14.5 x 2.02 inches (482.6)x (368.3) x (51.3) mm (Length x Width x Height) with mounting brackets installed Weight 11.2 lb (5 Kg) with mounting brackets installed Enclosure 18awg galvanized steel Figure 17: Mechanical Dimens[...]

30 © 2008 RuggedCom Inc. All rights re served Rev106 6 Agency Approvals Agency Standards Comments CE EN 60950, EN 61000-6-2 CE Compliance is claimed via Declaration of Self Conformity Route FCC FCC Part 15, Class A Passed CISPR EN55022, Class A Passed FDA/CDRH 21 CFR Chapter 1, Subchapter J Passed IEC/EN EN60825-1:1994 + A11:1996 + A2:2001 Passed [...]