Ryobi DP102L manual

Y our drill press has been engineer ed and manufactured to our high standar d for dependability , ease of operation, and operator safety . When properly car ed for , it will give you years of rugged, trouble-free performance. WARNING: T o r educe the risk of injury , the user must read and understand the operator’ s manual before using this produ[...]

2 3 n Introduction ..................................................................................................................................................................... 2 �� n W arranty ................................................................................................................................................[...]

2 3 GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below , may result in electric shock, fire and/or serious personal injury . READ ALL INSTRUCTIONS n KNOW YOUR POWER TOOL. Read the operator’s manual carefully. Learn the applications and limitations as well as the specific potential h[...]

4 5 GENERAL SAFETY RULES n STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. n DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center. n ALWAYS TURN SWITCH OFF before disconnecting it to avoid accidenta[...]

4 5 SPECIFIC SAFETY RULES WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer , birth defects or other reproductive harm. Some examples of these chemicals ar e: • lead from lead-based paints, • crystalline silica from bricks and cement and other maso[...]

6 7 SYMBOLS Some of the following symbols may be used on this tool. Please study them and learn their meaning. Pr oper interpr eta- tion of these symbols will allow you to operate the tool better and safer . Read The Operator’ s Manual Safety Alert No Hands Symbol SYMBOL NAME DESIGNA TION/EXPLANA TION V oltage Current Frequency (cycles per second[...]

6 7 SYMBOLS SERVICE Servicing r equires extreme car e and knowledge and should be performed only by a qualified service technician. For service we suggest you return the pr oduct to your near est AUTHORIZED SERVICE CENTER for r epair . When servic- ing, use only identical replacement parts. WARNING: SA VE THESE INSTRUCTIONS The following signal wor[...]

8 9 SPEED AND WIRING The no-load speed of this tool is approximately 3,050 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’ s horsepower rating. A line intended only for lights cannot pr operly carry a power tool motor . Wire that is heavy enough for [...]

8 9 GLOSSAR Y OF TERMS Non-Through Cuts Any cutting operation where the blade does not extend completely through the thickness of the workpiece. Pilot Hole (drill presses) A small hole drilled in a workpiece that serves as a guide for drilling lar ge holes accurately . Push Blocks and Push Sticks Devices used to feed the workpiece thr ough the saw [...]

10 11 FEA TURES Fig. 2 Spindle T ravel ......................................................... 2-3/8 in. T able Size ........................................... 9-1/4 in. x 8-3/16 in. T able Movement ............................... 45° bevel, 360° swivel Overall Height ............................................................. 29 in. Net W e[...]

10 11 FEA TURES KNOW YOUR DRILL PRESS See Figure 2. Before attempting to use this product, familiarize yourself with all operating features and safety rules. BEVEL SCALE The bevel scale indicates the degree the table is tilted. CHUCK Y our drill press features a standard three-jaw type chuck with a self-ej ectin g chu ck key , which pre vents acci [...]

12 13 LOOSE P ARTS Fig. 4 The following items are included with the drill pr ess: Head Assembly ................................................................. 1 Column Assembly ............................................................. 1 T able Assembly ................................................................. 1 Base .................[...]

12 13 UNP ACKING This product r equires assembly . n Carefully remove the tool and any accessories from the box. Place it on a level work surface. NOTE: This tool is heavy . T o avoid back injury , lift with your legs, not your back, and get help when needed. n Inspect the tool carefully to make sure no breakage or damage occurred during shipping. [...]

14 15 ASSEMBL Y INST ALLING T ABLE ASSEMBL Y See Figures 6 - 8. � n Loosen the set screw in the column collar. Remove the column collar and gear rack from the column and set aside. n Locate the worm gear and feed the D-shaft through the hole in the table assembly . n Install table adjustment handle over the end of the D-shaft so that the flat sid[...]

14 15 ASSEMBL Y Fig. 9 Fig. 11 SCRAP WOOD CHUCK HEAD ASSEMBL Y SPINDLE HEAD ASSEMBL Y INST ALLING CHUCK, HEAD ASSEMBL Y , AND FEED HANDLES See Figures 9 - 11. n Place the head assembly upside down on a level, flat surface. n Position chuck on spindle. Chuck should be fully opened to avoid damaging jaws. n Using a piece of scrap wood to protect the [...]

16 17 ASSEMBL Y Fig. 13 MOUNTING BOL TS Fig. 14 INST ALLING/CHANGING LASER BA TTERIES See Figure 13. n Lift head assembly cover from front to open. n Remove cover from battery compartment and install two AA batteries according to the polarity indicated in the compartment. n Reinstall the battery compartment cover. n Close head assembly cover. WARNI[...]

16 17 CHECKING/ADJUSTING LASER ALIGNMENT See Figure 15. Check the laser alignment to ensure the intersection of the laser lines is precisely at the spot where the drill bit meets the workpiece. If it is not, the laser lines should be adjusted using the laser adjustment knobs located on opposite sides of the head assembly . n Mark an “X” on a pi[...]

18 19 OPERA TION WARNING: Do not allow familiarity with tools to make you car eless. Remember that a careless fraction of a second is suf- ficient to inflict serious injury . WARNING: Always wear safety goggles or safety glasses with side shields when operating power tools. Failure to do so could result in objects being thrown into your eyes re- su[...]

18 19 OPERA TION SELF-EJECTING CHUCK KEY See Figure 17. The self-eje cting chuck key ensur es the chuck key is remo ved from the chuck befor e the drill press is turned on. In order to loosen or tighten the chuck using the chuck key , push the key into the key hole located on the chuck. Rotate the key clockwise to tighten the chuck or counter clock[...]

20 21 OPERA TION DRILLING See Figure 20. n Usi ng the vis e pr ovi ded or simi lar cla mpi ng devi ce, se cure the wor kpi ece to the workt abl e. To pr ote ct the top surfa ce of the workpiece, use a piece of scrap wood between the vise and the workpiece. n Select the proper drill bit based on the hole size desired. For large holes, drill a pilot [...]

20 21 ADJUSTMENTS WARNING: Before performing any adjustment, make sure the tool is unplugged from the power supply . Failure to heed this warning could result in serious personal injury . ADJUSTING T ABLE HEIGHT See Figure 21. n Hold the table with one hand and loosen the table lock handle. n Rotate the table adjustment handle clockwise to raise th[...]

22 23 CHANGING SPEEDS See Figure 24. The spindle speed is determined by the location of the belt on the pulleys inside the head assembly . The speed chart located on the cover inside the head assembly shows the recommended speed and pulley configuration for each drill- ing operation. T o change the pulley configuration: n Lift head assembly cover f[...]

22 23 MAINTENANCE WARNING: When servicing, use only identical replacement parts. Use of any other parts may create a hazar d or cause product damage. WARNING: Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty , also wear a dust mask. WARNING: T o pr event accidenta[...]

24 25 TROUBLESHOOTING Pr oblem Possible Cause Solution Noisy operation Incorrect belt tension Dry spindle Loose spindle pulley or motor pulley Adjust belt tension. Lubricate spindle. Tighten set screws in pulleys. Bit burns or smokes Incorrect speed Chips not coming out of hole Dull bit Feeding too slow Not lubricated Change speed. See C h a n g i [...]

24 25 NOTES[...]

26 OPERA TOR’S MANUAL 10 in. DRILL PRESS DP102L ONE WORLD TECHNOLOGIES, INC. 1428 Pearman Dairy Road Anderson, SC 29625 T el.:1-800-525-2579 www .ryobitools.com 983000-641 12-21-05 (REV :01) • SER VICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Authorized Service Cent[...]