Schneider Electric 58 TRX manual

AL TIV AR ® 58 TRX A C DRIVES File 8806 / 8839 / 8998 CONTENTS Description Page Drives Product Suppor t and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Altivar ® 58 TRX AC Driv es . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Class 8839 58M Enclosed AC Drives . .[...]

© 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 2 09/2003 DRIVES PRODUCT SUPPORT A ND CONTACTS Drives Pr oduct Support Grou p Customer Inf ormation Center The P rodu ct Supp or t G roup i s av a il able 24 hours a d ay , 36 5 da ys a y ear . We will w ork with you o ver the te lephone to diag nose applicatio n or produ ct probl ems and t[...]

Altivar ® 58 TRX AC Drives Contents 3 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved DESCRIPTION PA G E PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 USER INTERFACE OPTIO N S AND ACCESSO RIES . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

Alti var ® 58 TRX AC Dr ives Product Overview © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 4 09/2003 PR ODUCT OVERVIEW Altiv ar ® 58 (A TV 58) TR X AC driv e control lers off er superior p erformance i n a co mpact p ackage. A TV 58 TRX d rive contr oll ers are d esign ed f or m odularity , allow ing yo u to customiz e the p roduct [...]

Altivar ® 58 TRX AC Drives User Int erface Options and Accessories 5 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved USER INTERFACE OPTIONS AND ACCESSORIES Keypad Di splay The o perator k eypa d displa y can be mounted directly to th e drive or connec ted via a remote mounting kit. It can be us ed to ope r ate the drive , or to d[...]

Alti var ® 58 TRX AC Dr ives User Interface Opti ons and Accessories © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 6 09/2003 V entilation Kits V entilation fa n kits are a va ilable for pac kaging the drive in a smalle r enclosur e. The v entilat ion f an is pow ered i nternally and mounts on top o f the AT V 5 8 TRX drive co ntroller[...]

Altivar ® 58 TRX AC Drives Type H Drive Controllers 7 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved A TV58 TR X F am10827Retouced .tif AT V 5 8 TRX T ype H Produ ct Famil y The A TV58 TRX series of adj ustable frequency AC drive c ontrollers is a T ran sparent Rea dy TM produ ct line provi ding e xtended functionalit y and an e[...]

Alti var ® 58 TRX AC Dr ives Typ e H D rive C ontr oller s © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 8 09/2003 Ratings AT V 5 8 TRX T ype H driv e controlle rs ma y be rat ed for c onstant torqu e (CT), va riable torque (VT), and variab le torque lo w noise (VTLN) applic at ion s . • CT app lications usua lly require 1 00% of mo[...]

Altivar ® 58 TRX AC Drives Type H Drive Controllers 9 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Rating s for A TV 58 TRX T ype H Consta nt T orque 208/230 Vac, 3-Phas e Input wit h 3-Phas e Output Switchin g Frequency: A TV58 HU29M2–D 23M2 at 4 k Hz, A T V58HD28M 2–D46M2 at 2 kHz Fram e Size Drive C ontroll er Catalog N[...]

Alti var ® 58 TRX AC Dr ives Typ e H D rive C ontr oller s © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 10 09/2003 Ratings for A TV58 TRX T ype H Constant T orque 400 /46 0 V ac, 3- Phase Inp ut with 3-P hase Outp ut Switch ing Frequen cy: A TV 58HU18N 4–D46N4 at 4 kHz, A TV58HD5 4N4–D79N 4 at 2 kHz Fram e Size Drive Controller C[...]

Altivar ® 58 TRX AC Drives Type H Drive Controllers 11 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Rating s for A TV 58 TRX T ype H V ari able T orqu e 400/460 Vac, 3-Phas e Input wit h 3-Phas e Output Switchin g Frequency: A TV58 HU18N4– D23N4 at 8 k Hz, A T V58HD28N4 -D46N4 at 4 kHz, A TV58HD54 N4–C33N 4X at 2 kH z Fram[...]

Alti var ® 58 TRX AC Dr ives Type E Drive Controll ers © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 12 09/2003 A TV58 TRX T YPE E DRIVE CONTRO LLERS The A TV58 TRX f amily of ad justabl e-frequency A C drive con trollers is u sed to control three -phase async hronous motors . The A TV58 TRX T ype E m odel contains an A TV58 TRX T ype[...]

Altivar ® 58 TRX AC Drives Type F Drive Controllers 13 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved A TV 58 TRX T YPE F DRIVE CONTROLLERS The A TV58 TRX f amily of adjustab le-frequen cy A C driv e controllers is used to contr ol three-ph ase asynch ronous motors . A TV58 TRX T ype F mode ls conta in an A TV 58 TRX T y pe H dr[...]

Alti var ® 58 TRX AC Dr ives Typ e N D rive C ontr oller s © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 14 09/2003 A TV58 TRX T YPE N DRIVE CONTR OLLERS The A TV5 8 TRX f amily of ad justabl e-frequency A C drive con trollers is u sed to control th ree-phase asynchronou s motors. The A TV58 TRX T ype N mode ls contain a n A TV58 TRX [...]

Altivar ® 58 TRX AC Drives Type FVC Drive Controllers 15 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved A TV58 T YPE FVC DRIVE CONTROLLERS Feature s The A TV58 T ype FVC f amily of ad justab le frequency A C driv e controllers are used f or controlling th ree-phase asy nchronous m otors rang ing from 1 to 75 h p (constant t orqu[...]

Alti var ® 58 TRX AC Dr ives Type FVC Drive Controllers © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 16 09/2003 Applications The A TV58 T ype FVC pro duct is reco mmended in place of the A TV58 TRX T y pe H dr ive cont roller s in the foll owing app licat ions : • Appli cations that require encod er f eedbac k and the ins tallation[...]

Altivar ® 58 TRX AC Drives Type FVC Drive Controllers 17 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Ratings Rating s for A TV58 Type FVC Constan t T o rque 400 /460 Vac, 3-Pha se Input wi th 3-Phas e Output Switchin g Frequen cy: A TV58 FHU18N4 –D46N4 at 4 kHz, A TV58F HD54N4–D7 9N4 at 2 k Hz Fram e Size Drive C ontroll [...]

Alti var ® 58 TRX AC Dr ives Terminal Locati ons for Type H and Type FVC Drive s © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 18 09/2003 T E RMINAL LOCATIONS FOR A TV58 TRX T YPE H AND T YPE FVC DRIVES Fram e Siz e 1 Fra me Siz es 2 an d 3 Frame Size 7 Frame Si z es 4 and 5 Frame Size 6 Control T erminals P ower T erm inals Ground T [...]

Altivar ® 58 TRX AC Drives Terminal Locations for Type H and Type FVC Drives 19 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved T ERMINAL LOCATIONS FOR A TV58 TRX T YPE H DR IVES PC R/L1 S/L2 T/L3 PB PO PA PA U/T1 V/T2 W/T3 R/L1 S/L2 T/L3 PA P O PC PB U/T1 V/T2 W/T3 P0 PA R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 PB P A PC DANGER Control T e[...]

Alti var ® 58 TRX AC Dr ives Description of Power Te rminal s © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 20 09/2003 DESCRIPTION OF PO WER T ERMINALS As sho wn in the dr awing t o the left, the A TV58 TRX pow e r ter min al arrang ements diff er from model to model. Th e locations of the pow er terminals are s hown on pages 18–19 [...]

Altivar ® 58 TRX AC Drives Description of Contr ol Terminals 21 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved DESCRIPTION OF CONTROL T ERMINALS All A TV58 TRX T ype E, T ype F , T ype H, and T ype N models hav e the s ame control terminals , shown in th e figu re to the left. The location s of the con trol ter min als varie s f[...]

Alti var ® 58 TRX AC Dr ives Description of Type FVC Control Ter minals © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 22 09/2003 DESCRIPTION OF A TV58 T YPE FVC CONTROL TERMINALS The A TV58 T ype FVC c ontrol terminals are shown be low . The loc ation of the c ontrol terminal strip v aries from mode l to model. Se e page 18. The contr[...]

Altivar ® 58 TRX AC Drives Keypad Display 23 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved KEYPAD DISPLA Y The b acklit k e ypad displ ay is shown to the left. • The f our 7-segment LCD s d ispla y co des , par amet er v alu es , and run-time data. The y are read able from a dista nce of three f eet. • The 16 -character L C[...]

Alti var ® 58 TRX AC Dr ives Keypad Display © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 24 09/2003 Configuration File Storage The k eypa d can store four configura tion files . This is useful f or con figuring multip le driv es and v erifying confi guratio ns. Access Co ntrol On the ba ck of th e ke ypad disp lay i s a three-posi ti[...]

Altivar ® 58 TRX AC Drives PowerSuite™ Software Option and Magelis® Terminal 25 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved P OWERSUITE OPTION P owerSuit e software i s a Windo ws ® -based prog ram p roviding an intuiti ve , graphic al user inte rface for the Altiv ar 11, Altiv ar 28, and Altiv ar 58 TRX driv e controller[...]

Alti var ® 58 TRX AC Dr ives Summary of User Interface Options and I/O Exte nsion Cards © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 26 09/2003 SUMMAR Y OF USER INTERFACE OPTIONS The f ollo wing tabl e lists t he various user interf ace opt ions and pro vides a c atalog nu mber f or ordering. I/O EXTENSION CARDS Overview of I/O Exten[...]

Altivar ® 58 TRX AC Drives I/O Extension Cards 27 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved I/O Exten sion Card with Analog Inputs (VW3 A58201U) This m odel in cludes two 24 Vd c lo gic inputs , one 24 Vdc o pen coll ector lo gic output, o ne 0 to 20 mA X-Y co nfigur ab le an alog o utput, a nd one bipol ar ±10 V ac analog[...]

Alti var ® 58 TRX AC Dr ives I/O Extension Cards © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 28 09/2003 I/O Extensio n Card with Encoder Inputs (VW3A5 8202U) This card includes tw o 24 Vdc logic inputs , one 24 Vdc open col lector logic output, one 0 to 20 mA X-Y con figu r ab le analog out put, and A+, A–, B+, B– inputs w hi ch[...]

Altivar ® 58 TRX AC Drives I/O Extension Cards 29 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Pump Switc hing Option Car d (VW3A58210U) The pu mp s witching option card can co ntrol a comp lete pumpi ng install ation usin g a singl e A TV5 8 TRX drive c ontrol ler . It provide s: • Constant p ressure in the system w hatev e[...]

Alti var ® 58 TRX AC Dr ives I/O Extension Cards © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 30 09/2003 The foll owing ta ble descr ibes t he func tions and ch aracter ist ics of th e pump sw itching op tion card co ntrol terminals . NO TE: There is no +24 Vdc pow er supply o utput on this option card; theref ore, it is neces sar y [...]

Altivar ® 58 TRX AC Drives I/O Extension Cards 31 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved AO1 COM AI1 +10V AI2 LI1 LI2 LI3 LI4 +24V SW1 SW2 SW3 SW4 AO1 COM AI1 +10V AI2 A CI1 ACI2 ACI3 A CI4 ACC OM 115 V ~ T op of the logic input mod ule Control terminal strip Module terminal bloc k NOT E: 115 V ac is present at the se fi[...]

Alti var ® 58 TRX AC Dr ives Communication Opt ions © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 32 09/2003 COMMUNICATION OPTIONS All A TV58 TRX fu nctions are av ailabl e with the c ommunicati on options: • Config urati on (acc essi b le in re ad and write mod es): m otor freq uency , motor v oltage, r amp p rofiles , I/ O assi gn[...]

Altivar ® 58 TRX AC Drives Ventilati on Kit s and Conduit Entry Kits 33 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved V E NTILATION KITS V entilat ion kits enable t he A TV58 TRX controller to operate at a higher ambien t temperatu re as, for e xample , when m ounted in a n enclosure . The circul ation of air aro und the electr[...]

Alti var ® 58 TRX AC Dr ives Dynamic Braking Resistor Kits © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 34 09/2003 DYNAMIC BRA KING RESISTOR KITS The dynam ic b ra ki ng res is tor k it al lo ws the A TV58 TRX driv e contro llers to func tion in qua dran ts 2 and 4 of the f our q uadrant speed/torque cur v e. In th ese quadr ants of [...]

Altivar ® 58 TRX AC Drives Dynamic Braking Resistor Kits 35 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Calcul ating Resistor Si z e The st andard dynam ic braki ng (DB ) resis tor as s emblie s a re sui table for a wide v a riet y of dr ive syste m stoppi ng applicati ons. Ho we v er , when the d riven mac hinery ma y presen[...]

Alti var ® 58 TRX AC Dr ives Dynamic Braking Resistor Kits © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 36 09/2003 DB res istor requ i remen ts: P eak bra king pow er required to d ev elop br aking torque (T b ) when decelerating from a giv en speed P i = T b x N base /(7.04) = (1.9 7 x 1740)/(7.0 4) = 487 W The br aking po wer that [...]

Altivar ® 58 TRX AC Drives Dynamic Braking Resistor Kits 37 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Curre nt/Time Charac teristics f or DB Resis tor Assembli es The f igure belo w shows th e allow able GV2 trip times a s a function of current se tting m ultiples with the dynam ic br ak ing res ist or as se mb ly loca ted [...]

Alti var ® 58 TRX AC Dr ives EMC Kits and RFI Filters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 38 09/2003 ELECTROMAGNETIC COMPATIBILITY (EMC) KITS AT V 5 8 TRX drive co ntrollers are marked wi th the CE Europ ean Commu nity mark. The A TV58 TRX drive controller is considere d to be a component. It is ne ither a machi ne nor a pie[...]

Altivar ® 58 TRX AC Drives Line Reactors and Output Filt ers 39 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Wiring sys tem s wi th a ne utr al co nnected d irec tly to g rou nd c an be classifi ed in t wo w a ys , as TT o r TN . 1. TT indic ates a neutr al wire co nnected directly to g round. The e xposed condu ctive par ts o[...]

Alti var ® 58 TRX AC Dr ives Macro-Configuration Progr amming © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 40 09/2003 MACRO-CONFIGURATION PR OGRAMMING AT V 5 8 TRX drives ha ve a macro-co nfig ur ation men u that ca n be use d to pre-progr am the driv e fo r the applicat ion to simpl ify configu ration. T hree options are av ailab le[...]

Altivar ® 58 TRX AC Drives Display Parameters 41 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved DISPLAY P ARAMETERS The Di spla y param eters, de scribed in th e foll owing t ables , can be view ed in an y access lev el from t he Disp la y Menu. Use the arrow k e ys on the ke ypad displa y or prog rammin g terminal to scroll thr[...]

Alti var ® 58 TRX AC Dr ives Adjustment Param eters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 42 09/2003 ADJUST MENT P ARAMETE R S Adjustmen t param eters can be view ed and mod ified when the access lockin g swit ch on the ke ypad displa y is not loc k ed (se e page 24). Adj ustme nt par amet ers can be modi fied wit h the motor [...]

Altivar ® 58 TRX AC Drives Adjust ment Pa rameter s 43 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Skip Freque ncy This par ameter , al so refe rred to as jump freq uency , allows sup pression of a c r itical speed which ca uses mecha nic al res ona nc e p hen om ena . Prol ong ed ope r ation of the m otor w ithi n a freq uen[...]

Alti var ® 58 TRX AC Dr ives Drive and Motor Configuration Parameters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 44 09/2003 DC Current Injection This par am ete r al lows t he driv e to i nje ct D C cu rrent into t he sta t or , creatin g a s tati ona ry magnet ic po le which b rakes the rotor at th e end of ea ch stop com mand whe[...]

Altivar ® 58 TRX AC Drives Drive and Motor Configur ation Parameters 45 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Motor Power Factor This pa rameter is used to ente r the motor po wer f acto r given on the motor nameplate . This allo ws the drive to provi de better curren t regulation f or better motor torq ue perf or man c[...]

Alti var ® 58 TRX AC Dr ives Drive and Motor Configuration Parameters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 46 09/2003 Accelerati on and Deceleration Ramp Pro file The ra mp profile for a cceler ation and de celer ation is the g ra dual chan ge of the outp ut frequenc y from a speed ref e rence f ollo wing a line ar or predete[...]

Altivar ® 58 TRX AC Drives Drive and Motor Configur ation Parameters 47 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved A highe r s witching frequency wil l produce a wa vef or m wi th less harmonic distortion and allo w the current regulato r in the driv e control ler to perf orm better . Cable lengths gr eater than 3 30 fee t ([...]

Alti var ® 58 TRX AC Dr ives Drive and Motor Configuration Parameters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 48 09/2003 Thermal Pr otection of Motor This funct ion prov ides indirec t thermal protecti on of the mot or by cont inuo us ca lc ulati on of it s theore tical temperat ure r ise. The dr ive contr olle r will fault if t[...]

Altivar ® 58 TRX AC Drives Drive Control Param et ers 49 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved DRIVE CONTROL P ARAMETERS Driv e cont rol par ameter s ca n be vie w ed and m odifie d only w hen the acces s loc king s wi tch on the k e ypa d displ a y is in the t otal unl oc k pos ition (se e page 24). The y can be modifi[...]

Alti var ® 58 TRX AC Dr ives Configurable I/ O Functions © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 50 09/2003 Drive Ad dress This par am ete r is us ed t o s et th e a ddre ss when co ntro lli ng the driv e cont roll er b y a Modb us de vice via the RS-48 5 port. The baud rate is sel ect ab le as 960 0 or 1 9,200 bits/s ec.Th e ra[...]

Altivar ® 58 TRX AC Drives Configurabl e I/O Functions 51 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved • Analog Input 1 (AI1) is c onfigured f o r 0 to 10 Vdc sp eed ref erence in put. It is f actory-configure d to sum wi th other anal og inputs . AI1 is desi gnated as Spe ed Ref erence 1 w hen Ref erence Switc hing (Hand A [...]

Alti var ® 58 TRX AC Dr ives Function Compatibil ity © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 52 09/2003 FUNCTION COMP ATIBILITY The tab le belo w show s the I/O functi ons that are no t compatib le w ith each other . Any func tion not lis ted in this ta ble is compatib le with all o ther function s. Aside fr om the particular fu[...]

Altivar ® 58 TRX AC Drives Assignment of Logi c Inputs (LI x) 53 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved ASSIGNMENT OF LOGIC INPUTS (LIx) The follo wing sec tions des cr ibe the possib le ass ignments of the Logi c Inputs (LIx) on the d r iv e controller and the optiona l I/O E xtension Cards . Logic Input 1 (LI1) is c on[...]

Alti var ® 58 TRX AC Dr ives Assignment of Log ic Inputs (LI x) © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 54 09/2003 +/– Speed This func tion ma y also be referred to as the mo torized poten tiometer function. It allow s the speed referen ce to be inc reased or dec reased using one or tw o logic signals , with o r without s avin[...]

Altivar ® 58 TRX AC Drives Assignment of Logi c Inputs (LI x) 55 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Contr ol led Stop Functi ons The Co ntrolled Stop f unctions pro vide alter nate stopping methods to the normal driv e controller stop . Normally , the driv e controller f ollo ws the dec eleration r amp on a command t[...]

Alti var ® 58 TRX AC Dr ives Assignment of Log ic Inputs (LI x) © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 56 09/2003 Forc ed Loca l This func tion allo ws a logic in put to be assigned to force local contro l of the drive c ontroller . Configur ation of this functio n is recommend ed when us ing serial com municatio n with the dri[...]

Altivar ® 58 TRX AC Drives Assignment of Analog Inputs (AI x) 57 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved ASSIGNMENT OF ANALOG INPUTS (AIX) The f ollowing sections de scribe the po ssibl e assignme nts of the Anal og Inputs ( AIx) on the d rive c ontroller and the optional I/O Extensio n Cards. Speed R eference Summing Ana[...]

Alti var ® 58 TRX AC Dr ives Assignment of Anal og Inputs (AIx ) © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 58 09/2003 The f ollo wing figure sh ows a d iagram of the PI Regu lator inpu ts, calc ulation poin ts, and ou tputs. The foll owing ta ble provid es a des cri ption o f the i nputs t o the P I Regu la tor. Input Range Descri[...]

Altivar ® 58 TRX AC Drives Assignment of Analog Inputs (AI x) 59 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Encoder Spe ed Feedbac k The E ncoder Speed F eedbac k function can be used t o improv e the s peed regulati on based on the encode r feed back s ignal. It is intended f or use in applic ations in wh ich the loa d on t[...]

Alti var ® 58 TRX AC Dr ives Assignment of Analog Inputs (AIx) Wi th Analog I/O Extension Card © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 60 09/2003 Incremen tal Speed Refer ence This func tion assigns e ncoder input s used f or the En coder Speed Fu nction to the “summing inpu t” function. It is useful for the fo llowing appli[...]

Altivar ® 58 TRX AC Drives Assignment of Logic Outputs (R2 or LOx) 61 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved ASSIGNMENT OF LOGIC OUTPUTS (R2 OR LOx) The f ollowing is a descriptio n of the po ssible assignmen ts of the Logic Outpu ts (R2 or LO x) on the A TV58 TRX drive con troller and th e optional I/O Extension Cards. [...]

Alti var ® 58 TRX AC Dr ives Assignment of Log ic Outputs (R2 or LOx) © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 62 09/2003 Current Leve l Attained The logic output is hi gh (state 1, 2 4 Vdc nomina l) if the motor cu rrent is gr eater than or equal to the configure d current le v el. The cu rrent le ve l is f actor y set at 136% a[...]

Altivar ® 58 TRX AC Drives Assignment of Analog Outputs (AOx) 63 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved ASSIGNMENT OF ANALOG OUTPUTS (A Ox) The f ollowing sections de scribe the poss ibl e assignme nts of the Anal og Outputs (AO x) on the driv e control ler and on the o ptional Extensi on Cards. Th e analog outp ut is a [...]

Alti var ® 58 TRX AC Dr ives Assignment of Analog Outputs (AOx) © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 64 09/2003 PI Error When conf igured f or PI error , the anal og output pro vides a s ignal proportional to th e PI regulator e rror as a perc entage of the s ensor rang e being use d fo r the PI f eedbac k, (maxim um f eedbac[...]

Altivar ® 58 TRX AC Drives Fault Management Parameters 65 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved FAULT MANAGEMENT P ARAME TER S The A TV58 TRX driv e is equip ped with f eatures that are de signed to pro tect the driv e controlle r and motor , and to provid e p roc es s rela ted inf o rmation. Understandi ng the f ault m[...]

Alti var ® 58 TRX AC Dr ives Fault Management Par ameters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 66 09/2003 The faul ts whic h allow au tomat ic re st ar ting are: • Input mains o vervolt age • Dr iv e cont roller thermal o verload • 4-20 mA speed ref erence l oss • DC bus ov er v oltage • External f ault • Motor ph[...]

Altivar ® 58 TRX AC Drives Fault Management Parameters 67 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved A utomatic Catc h of a Spinni ng Load (Catch-o n-the-fly) This fun ction, also termed a “fl ying start, ” is activ e b y def au lt (alth ough it i s automati cally disab l ed if the Bra ke Sequ ence fu nctio n is con figu[...]

Alti var ® 58 TRX AC Dr ives Additional Functionality Provide d in the ATV58 Type FVC Drive © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 68 09/2003 ADDITIONAL FUNCTIONALITY PROVIDED IN THE A TV58 T YPE FVC DRIV E The A TV58 T ype FVC driv es diff er from t he A TV58 TRX T ype H base product as f ollows: • F aste r motor control alg[...]

Altivar ® 58 TRX AC Drives Type FVC Adjustment Parameters 69 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved A TV58 T YPE FVC ADJ USTMENT P AR AMETER S Ability to Sha pe Accelerati on and Deceleration Ram ps + Speed/ - Speed Aro und a Reference: • When the run command is giv en, the motor w ill reach th e speed ref ere nce f ol[...]

Alti var ® 58 TRX AC Drives Type FVC Adjustment Parameters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 70 09/2003 Speed Loop M odes T wo s peed loop mo des are a vail able for fin e tuning d r ive contro ller perf ormance. IP mode is us ed fo r applicat ions in wh ich speed o vers hoot is not an acceptab le respo nse to a cha nge in[...]

Altivar ® 58 TRX AC Drives Type FVC Adjustment Parameters 71 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved PID Regulator This fu nctio n is used to regu late a proce ss with a ref erence and a f eedback g iv en by a s ensor . A speed input g ives an initial (o r predictiv e) setpoint for st ar t-up . In PID regulato r mode the [...]

Alti var ® 58 TRX AC Drives Type FVC Analog Inputs © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 72 09/2003 Preset Setpoints for PID Regu lator: 2 or 4 p reset setpoin ts require the use of 1 or 2 logic input s respect ively : A TV5 8 T YPE FVC ANALOG INPUTS Analog T or que Limit: This func tion is fo r load c ompensat ion, torqu e or[...]

Altivar ® 58 TRX AC Drives Type FVC Analog and Logic Outputs 73 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved A TV58 T YPE FVC ANALOG OUTPUTS Signed Ram p (Code ORS) When co nfigured f or signed ram p, th e analog outp ut prov ides a sign al propor tional to the d rive control ler’ s internal freque ncy ramp . This outpu t is[...]

Alti var ® 58 TRX AC Drives Parameter Summary © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 74 09/2003 P A RAMET ER SUMMAR Y The f ollo wing tabl es sho w the A TV58 TRX T ype H co nfigurat ion parame ters. T his page ca n be copied and used as a worksh eet to custom ize se ttings f or y our applicat ion. Adjustmen t Para meters Code [...]

Altivar ® 58 TRX AC Drives Parameter Summary 75 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved NO TE: Shaded row s indicate I/O av ailab le on e xtension card s. Fault Me nu Parame ters Code Fact. S etting Cust. Se tting Code Fact. Setting Cust. S etting Atr no LFL no nAr 5 LFF 0 tAr 30.0 s FLr no rSt RSP StP no OPL yes Sdd no I[...]

Alti var ® 58 TRX AC Drives Menu Overview © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 76 09/2003 MENU OVERVIEW Menu 1 – DISPLA Y Menu Parame ter Code Drive State Ste ady Stat e Accelerating Decelerating I n Current Limit DC I nject ion B rakin g Freewheel St op Braking wi th Ramp Mod Frequency Reference LCU Frequency Reference Out[...]

Altivar ® 58 TRX AC Drives Menu Overview 77 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Menu 5– I/O Menu Parameter Code Factor y Setting LI2 A ssig n LI3 A ssig n LI4 A ssig n LI5 A ssig n * LI6 A ssig n * Not assigned RV: Reverse Switc h Ramp2 JOG +SP: +Spe ed -Speed 2 preset Sp 4 preset Sp 8 preset Sp Freewheel Stop DC in[...]

Alti var ® 58 TRX AC Drives Communication Par ameters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 78 09/2003 COMM UNICA TION P A RAMET ER S (P ARAME TERS AV AILABLE VIA THE COMMUNICATION LINK) The comm unica tion link id entifies A TV58 TRX drive con troll ers as a se ri es of hol ding r egiste rs. The table s in this s ection desc [...]

Altivar ® 58 TRX AC Drives Communication Parameters 79 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved W16 or 16#5FE0 /10 TBR — Communication speed through the RS-485 port 7 = 9600 b aud 8 = 19200 baud W17 or 16#5FE0 /11 RPR — Reset kWh or total running time 0 = No 1 = APH: Reset t o 0 the kWh 2 = R TH: Reset to 0 the to tal [...]

Alti var ® 58 TRX AC Drives Communication Par ameters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 80 09/2003 W70 [1] or 16#5FE 1/15 SPC — Spe cial motor 0 = No 1 = Y e s 2 = PS M: Use f or v ery small motors or f or o pen circuit output v oltage testing. W71 or 16#5FE 1/16 PGT — T ype of motor shaft speed sensor (Indicates t he [...]

Altivar ® 58 TRX AC Drives Communication Parameters 81 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved W104 or 16#5FE2/5 LI5 Assignment of logic input L I5 0 = NO: Not assigned 3 = R V: Re ver se operation 4 = RP2: Ramp switching 5 = JOG: Jog ope ration 6 = +SP: +Spee d 7 = –SP: –S peed 8 = PS2: 2 pr eset speeds 9 = PS4: 4 pr[...]

Alti var ® 58 TRX AC Drives Communication Par ameters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 82 09/2003 W113 or 16#5FE2/E AO 1 Assignment of analog outpu t AO1 (Only on A TV58 T ype FVC dri ve controllers) 0 = NO: Not assigne d 1 = OCR: Motor current 2 = OFR: Motor sp eed 3 = ORP: Ram p output 4 = TRQ: Mo tor torque 5 = STQ: Si[...]

Altivar ® 58 TRX AC Drives Communication Parameters 83 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved W262 or 16#5FE5 /D JOG 0.1 Hz Jog frequency 0 to 100 (0.0 to 10. 0 Hz) W263 or 16#5FE5 /E JGT 0.1 s Delay betw een two consecutiv e jog operation s 0 to 20 (0.0 t o 2.0 s) W264 or 16#5FE5 /F SP2 0.1 Hz Preset speed 2 LSP to HSP [...]

Alti var ® 58 TRX AC Drives Communication Par ameters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 84 09/2003 W294 or 16#5FE 5/2D T A2 1% Rounding o f the end of the accel eration ramp 0 to (100% of r amp time – T A1) W295 or 16#5FE 5/2E T A3 1% Rounding of the start of the deceler ation ramp 0 to 100% of ramp time W296 or 16#5FE 5[...]

Altivar ® 58 TRX AC Drives Communication Parameters 85 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Control Registers W ord Code Un its Descrip tion Possible V alues or Range W400 or 16#5FE7 /1 CMD — Command word [1] B i t 0 = 0 and Bit 15 = 0: Not ready Bit 0 = 1 an d Bit 15 = 0: Ready Bit 1 = 0: Ret ur n to “S witch On d[...]

Alti var ® 58 TRX AC Drives Communication Par ameters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 86 09/2003 Monitoring Regi sters W ord Code De scription P ossibl e V alues or Range W450 or 16#5FE8/1 FRH Freq uency ref erence (absolute value) V alue read Units of 0.1 Hz W451 or 16#5FE8/2 RFR Output frequency app lied to the motor ([...]

Altivar ® 58 TRX AC Drives Communication Parameters 87 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved W459 or 16#5FE8 /A ETI Dr iv e controller in ter nal status r egister no . 1 B it 0 = 0: Write paramet ers authorized Bit 0 = 1: Wr ite p arameters not auth or iz ed (EEPROM sa ving in progress) Bit 1 = 0: No parameter consisten[...]

Alti var ® 58 TRX AC Drives Communication Par ameters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 88 09/2003 W462 or 16#5FE8/D DP1 P ast fault no . 1 0 = NOF: No f ault saved 1 = INF: Internal f ault 2 = EEF: EEPROM me mor y f ault 3 = CFF: Configuration par ameters incorrect ( initialization) 4 = CFI: Con figuration param eters inv[...]

Altivar ® 58 TRX AC Drives Communication Parameters 89 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved W476 or 16#5FE8 /1B DP8 P ast fault no . 8 Same format as D P1 (W462 or 16#5F E8/13) W477 or 16#5FE8 /1C EP8 Status during past f ault no . 8 Same f ormat as EP1 (W463 o r 16#5FE8/14) Monitoring Regis ter s (Continued) W ord Cod[...]

Alti var ® 58 TRX AC Drives Communication Par ameters © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 90 09/2003 W489 or 16#5FE 8/28 USPL 0.01 Lower b yte of machine spee d V alue read W490 or 16#5FE 8/29 USPH 0.01 Upper b yte of machine speed V alue re ad W491 or 16#5FE 8/2A OPR 1% Output power estimated by t he drive controller V alue[...]

Altivar ® 58 TRX AC Drives Communication Parameters 91 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved W610 or 16#6048/1 SP AL 1 r pm SpdAcc Acceleration r amp determined by a speed variation in rpm via wo rds W610 and W61 1 (32 bits) p lus a time variation in seconds give n by wor d W612 (16 b its ) Read/Write 1 to 65535 W611 SP[...]

Alti var ® 58 TRX AC Drives Power Section Const ruction Informatio n © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 92 09/2003 P OWER SECTION CONST RUCTION INFO RMATION Bloc k Diagram for A TV58HU09M2 to A TV58HD12M 2 (0.5 to 10 hp , 208/230 V ac) and A TV58HU18 N4 to A TV58HD 23N4 (1 to 20 h p, 400/460 V ac) The b lock di agram a bov [...]

Altivar ® 58 TRX AC Drives Power Section Construction Inf ormat ion 93 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Bloc k Diag ram A TV58HD16 M2 to A TV58HD 46M2 (15 to 40 hp/50 hp VT 208 /230 V ac) and A TV58HD28N4 to A TV58HD79N4 (2 5 to 75 hp/100 h p VT 400/460 V ac) The b lock diagr am abov e pro vides an o ve r view of t[...]

Alti var ® 58 TRX AC Drives Power Section Const ruction Informatio n © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 94 09/2003 Bloc k Diagram for A TV58HC10N4X to A TV58HC33N4X (1 25 to 500 hp, 4 00/460 V ac) The b lock di agram a bov e prov ides an o vervie w of the con struction of the A TV58 TRX dr ive con troller pow er se ct ion. [...]

Altivar ® 58 TRX AC Drives Performance Informat ion (Const ant Torque Rated Products) 95 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved P ERFORMANCE INFORMATION (CONSTANT T ORQUE RATED PRODUCTS) Schneid er Electric/Square D has made c ontinuous improv ements in the algorit hms used b y the A TV58 TRX drives to regulate the t orq[...]

Alti var ® 58 TRX AC Drives Speed Regulation (Constant Torque Rated Product s) © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 96 09/2003 SPEED REGULATION (CONSTANT T ORQUE RATED PRODUCTS) Figures 1 and 2 a re sp eed/torque plots of an A TV58 TRX T ype H con troller op erati ng in c onstant t orque mode wi th an off-the-s helf AC motor [...]

Altivar ® 58 TRX AC Drives Install ation Recommendations 97 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved INSTALLATION RECOMMENDATIONS • The A TV58 TRX driv e controlle r must be installed in a suitable enviro nment. The en vironment ar ound the driv e control ler must n ot ex ceed polluti on degr ee requiremen ts as define d[...]

Alti var ® 58 TRX AC Drives Installat ion Recommendati ons © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 98 09/2003 Mounting in a General-Purpose Metal Encl osure T o ensure suff icient air circul ation when mounti ng an A TV58 TRX driv e in a gener al-pur pose enclosure , observe th e fo llowin g: • Pro vide v entilation i nlets an[...]

Altivar ® 58 TRX AC Drives Install ation Recommendations 99 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Calculating Enclosure Si z e The eq uation f or c alculati ng Rth ( ° C /W), the maxi mum all ow abl e thermal re sistanc e of the enclos ure, i s: Useful heat e xchange surf ace ar ea, S (in 2 ), of a wall-moun ted en clo[...]

Alti var ® 58 TRX AC Drives Wiring Recommendat ions © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 100 09/2003 WIRING RECOMMENDATIONS Good wi ring practi ce require s the separ ation o f control c ircuit wiring f rom all po wer w iring. P o wer wiring to the m otor m ust ha v e the m aximu m pos sib le sepa ratio n from all other po we[...]

Altivar ® 58 TRX AC Drives Wiring Recommendations 101 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Ratings f or Input Line Curren ts, T ype H Constan t T orque 208 /230 V ac Single-Phas e Input with Three -Phase Output, Switc hing Frequenc y at 4 kHz Drive Controller Catalog Number Motor Po wer 208/230 V ac Rated Output Curren[...]

Alti var ® 58 TRX AC Drives Wiring Recommendat ions © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 102 09/2003 Ratings f or Input Line Curre nts, T ype H V ariable T orque 2 08/230 V ac Three-Phase In put with Three-Phase O utput Switc hing Frequency : A TV58HU 29M2 to D23M2 at 4 kHz, A TV58HD28M2 to D46M2 at 2 kHz Drive Controller Cat[...]

Altivar ® 58 TRX AC Drives Wiring Recommendations 103 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Ratings f or Input Line Curren ts, T ype H and T ype FVC Co nstant T orque 400/460 V ac Three-P hase Input with Three-Phase Outpu t Switch ing Freque nc y : A TV58 • U18 N4 to D46N4 at 4 kHz, A TV58 · D54N4 to D79N4 at 2 kHz D[...]

Alti var ® 58 TRX AC Drives Wiring Recommendat ions © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 104 09/2003 ▲ The A TV58A HD28N4 is rated for 8 kHz ope ration at 25 HP . Note: Sha ded items in the table indi cate 30,000 A IC. Ratings f or Input Line Curre nts, T ype H V ariable T orque 4 00/460 V ac Three-Phase In put with Three-P[...]

Altivar ® 58 TRX AC Drives Wiring Recommendations 105 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Ratings for Input Lin e Currents, T ype N 2 08 to 230 V ac Single-Phas e Input with Three -Phase Output / T hree-Phase Input w ith Three-Phas e Output Ratings for Inpu t Line Currents, T ypes E and F 200 V ac -10% / 240 V ac +10%[...]

Alti var ® 58 TRX AC Drives Wiring Recommendat ions © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 106 09/2003 Ratings f or Input Line Curre nts, T ype N 400 to 460 V ac Three-Phase In put with Three-Phase O utput Output Wiring Precautions The driv e control ler is sensi tive t o the amou nt of capaci tance (either phase-to-phas e or p[...]

Altivar ® 58 TRX AC Drives Wiring Recommendations 107 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Using a Lin e Contactor or an Ou tput Contactor When co ntrolling the powe r with a lin e isolation contactor , av oid freque ntly opening and c los in g t he li ne contacto r a s thi s co ul d c au se p r ematur e f ai lure of t[...]

Alti var ® 58 TRX AC Drives Wiring Recommendat ions © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 108 09/2003 Wiring Diagrams f or A T V58 TRX T ype H and T ype N Contr ollers U V W COM (0 V) AO1 AI1 +10 L1 U1 W1 V1 M 3 φ L2 AI2 (3) X - Y mA (2) R2A R1C R1B R1A R2C (4) (1) LI1 LI2 LI3 LI4 +24 L1 L2 PA PB + - + - PA PB ATV58• U09M2 [...]

Altivar ® 58 TRX AC Drives Wiring Recommendations 109 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Wiring Dia gram for A TV58 TRX T ype E Contr ollers (Sin gle Phase) M 3 φ Brake Resistor (5) PA PB A TV58E Other Models T1 T2 T3 + - A TV58E U09M2ZU and U18M2ZU Brake Module Brake Resistor PA PB + - (5) (2) L1 L2 (4) (6) R1A R1C[...]

Alti var ® 58 TRX AC Drives Wiring Recommendat ions © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 110 09/2003 Wiring Diagram f or A TV5 8 TRX T ype E Con troller s (Three Phas e) M 3 φ Brake Resistor (5) PA PB T1 T2 T3 (2) L1 L3 (4) (6) R1A R1C R1B K13 K14 +10 AO1 AI1 COM AI2 +24 LI1 LI2 LI3 LI4 (6) 0 Fw 3 3 11 F ault Manual Speed P [...]

Altivar ® 58 TRX AC Drives Wiring Recommendations 111 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Wiring Diagram fo r A TV58 TRX T ype F Con troller s (Single Phase) M 3 φ Brake Resistor (5) PA PB A TV58E Other Models T1 T2 T3 U V W + - A TV58E U09M2FZU and U18M2FZU Brake Module Brake Resistor PA PB + - (5) (2) L1 L2 (4) (6)[...]

Alti var ® 58 TRX AC Drives Wiring Recommendat ions © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 112 09/2003 Wiring Diagram f or A TV5 8 TRX T ype F Co ntroller s (Three Phase) M 3 φ Brake Resistor (5) PA PB T1 T2 T3 U V W (2) L1 L3 (4) R1A R1C R1B K13 K14 AO1 COM AI1 +10 AI2 LI3 LI4 F ault Manual Speed P otentiometer (3) L1 L3 F1 F[...]

Altivar ® 58 TRX AC Drives Wiring Recommendations 113 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Recom men ded Branc h Ci r cu it Pr o tect ion Devices Bra nch circuit prot ection m ust be ins talled on the input (line s ide) of the dr ive co ntrollers. Input fuse s ma y be used on 1/2 hp to 500 hp driv e control lers; circu[...]

Alti var ® 58 TRX AC Drives Wiring Recommendat ions © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 114 09/2003 T able 3: Recom mended Fuses: 4 00/460 V Th ree-Phase Drive Controller s F1-F2- F3 F1-F2- F3 Mot or Drive Controller CT , VT LN Line P ower Fuses Drive Controller VTLN Line P ower Fu ses hp kW A TV58H ••••• Class J [[...]

Altivar ® 58 TRX AC Drives Type H Specifications 115 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved A TV 58 TRX T YPE H SPECIFICATION S En viro nmental Specific ations Enclosure type A TV 58HU09M2 to U90N4 : IP20/open type control lers according to S tandard EN50178. A TV58HU90M2 to D46M 2, A TV58H D12N4 to D79N4: UL T ype 1 wit[...]

Alti var ® 58 TRX AC Drives Type H Specifications © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 116 09/2003 Electrical Spec ifica tions Input v oltage [1] 208 V -15% to 230 V +15% single-phase input 208 V -15% to 230 V +15% three-p hase input 400 V -15% to 460 V + 20% three- phase input [2] Input frequency 50/60 Hz ±5% Output v oltag[...]

Altivar ® 58 TRX AC Drives Type H Specifications 117 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Analog output A O1 X–Y mA analog outp ut, with X and Y prog rammable from 0–20 mA. F actor y setti ng: 0-20 mA. Maximum l oad impedance: 500 Ω Resolution: 0.04 mA (9 bits) Linearity: +/- 0.2 mA Accuracy: +/- 0.2 m A The anal[...]

Alti var ® 58 TRX AC Drives Type FVC Specifications © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 118 09/2003 ATV58 T YPE FVC SPEC IFICA TIONS En vironm ental Specificatio ns NO TE: Discolora tion of driv e control ler plastic p ieces will o ccur if e xposed t o direct sunlig ht. Enclosure type A TV58HU18N4 to U90N4: IP 21/open type c[...]

Altivar ® 58 TRX AC Drives Type FVC Specifications 119 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Drive controller protection Prote ction against short circuits: • between output phases • between output phases and ground • on outpu ts of internal supplies Thermal protecti on against ov erheating and o vercurrent. Under[...]

Alti var ® 58 TRX AC Drives Dimensions © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 120 09/2003 DIMENSI ONS A TV58 TRX T ype H and T ype FVC Models Frame Size Cata log Num ber A TV 58••••• a in. (mm) b in. (mm) c in. (mm) G in. (mm) H in. (mm) Ø in. (mm) 1 U09M2, U18M2 4.45 (113) 8.11 (206) 6.58 (167) 3.78 (96) 7.48 (190) [...]

Altivar ® 58 TRX AC Drives Dimensions 121 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved AT V 5 8 TRX Ty p e H ( continued ) Pr oduct Fram e Size Catalog No. A TV 58H••••• A in. (mm) B in. (mm) C in. (mm) E in. (mm) F in. (mm) G in. (mm) H in. (mm) K in. (mm) Ø in. (mm) We ig ht lb (kg) 8 C10N4X 14.6 (370) 25.2 (640) [...]

Alti var ® 58 TRX AC Drives Dimensions © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 122 09/2003 A TV58 TRX T ype E and T ype F Models A TV58 TRX T ype N Models Frame Size Cata log Number A TV 58E/F••••• a in. (mm) b in. (mm) c in. (mm) G in. (mm) H in. (mm) Ø in. (mm) 1 U 09M2Z U, U18M 2ZU 9 .06 (230) 12.4 4 (316) 8.46 (21[...]

Altivar ® 58 TRX AC Drives Dimensions 123 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Conduit Entry Kit (VW3A58842 to VW3A58845) Condui t Entry Kit Pr oduct Fram e Size C atalog No. A T V58H••• •• a in. (mm) b in. (mm) c in. (mm) G in. (mm) H in. (mm) Ø in. (mm) d in. (mm) No. of Knock-outs & Cond uit Siz es VW[...]

Alti var ® 58 TRX AC Drives Dimensions © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 124 09/2003 Conduit Entry Kit (VW3A58 846 and VW3A588 47) Cond uit Entry Kit Pr oduct Frame Size Catalog No. A TV 58H••••• A in. (mm) B in. (mm) C in. (mm) E in. (mm) F in. (mm) G In. (mm) H In. (mm) K In. (mm) Ø in. (mm) L in. (mm) No. of [...]

Altivar ® 58 TRX AC Drives Dimensions 125 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved V entilation Fan Kits (VW3A5882 1 to VW3A5882 6) Single- Phase Line Reacto rs (VW3A58 501 and VW3A585 02) RFI Inp ut Filters (EMC) (VW3A5840 1 to VW3A58407) Plate f or EMC Mounting A mm (in) B mm (in) φ mm (in) VW3A58501 95 (3.7) 65 (2.6) 5[...]

Alti var ® 58 TRX AC Drives Weights © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 126 09/2003 WE IG H T S A TV58 TRX T ype H Models (withou t EMI Filter) A TV58 T ype FVC Mo dels (with EMI Filter) A TV58 TRX T ype E and T ype F Models A TV58 TRX T ype N Models Fram e Size Catalo g Number A TV58H•• ••• Wei g ht lb (kg) 1 U09M[...]

Altivar ® 58 TRX AC Drives Selection 127 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved SELECTIO N Catalog Number Identifi cation The p roduct catal og numbers are deriv ed according to the f ollo wing rules: The cat alog nu mbers of the options and accessories a re derived u sing the follo wing rules: Drive C ontroller Type Rat[...]

Alti var ® 58 TRX AC Drives Selection © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 128 09/2003 A vailab le T ype H Models (Contin ued) Input Li ne Vo l t a g e 3-P hase Mo tor Power (HP) Con tinuous Output C urrent ( A) Catalog No. withou t Keypad CT ■ CT LN ■ VT ■ VTLN ■ CT ■ CTLN ■ VT ■ VTLN ■ 400/460 V ac 3-Phase 1[...]

Altivar ® 58 TRX AC Drives Selection 129 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved A vai lable T ype FVC Models Input Line V oltage 3-P hase Mot or Po wer (HP) Continuo us Outp ut Current (A) Ca talog No. with Ke ypa d [2 ] CT [1] CT [1] 400/460 V ac –15%/+20% 3-Phase 1 2.3 A TV58FHU18N4KU 2 4.1 A TV58FHU29N4KU 3 5.8 A TV[...]

Alti var ® 58 TRX AC Drives Selection © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 130 09/2003 A vailab le T ype N Models Input Li ne V olta g e Const ant T orq ue Output Curren t Catalog Number withou t Keypad Horsepower Kilowat ts Amp eres 208/230 V ac Single-Phase 0 .5 0.37 2.3 A TV58NU09M2KU 1 0.75 4.1 A TV58NU18M2KU 2 1.5 7.8 A [...]

Altivar ® 58 TRX AC Drives Selection 131 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Braking Compon ents DB T ransistor A TV58 • U09 M2, U18M2 VW3A58701 Protected DB Resist ors in T ype 1 Enclosure For use on A TV58 T ype E, F , FVC , H and N. AT V 5 8 • U09M2, U18M2 AT V 5 8 • U 18N4, U72 N4 VW3A66711 AT V 5 8 • U29M[...]

Alti var ® 58 TRX AC Drives Selection © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 132 09/2003 External RFI Inpu t Filters NO TE : Line reactors and fi lter s are inte nded f o r separ at e mount ing and w iring b y the us er . Ratings are based on NEC (NFP A 70) 430-150 curre nt ratings . If the drive has a higher FLA rati ng, use t[...]

Altivar ® 58 TRX AC Drives Selection 133 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Line Re actors–208 /230 V Rated T hree Phase 208 V Drive Rati ng 23 0 V Drive Ra ting Open Style Par t N um be r Enc losed Par t N um b e r (NEMA T ype 1) Appr ox. Wt. (lbs. ) Enclos ure Dimensions HxWxD (in.) HP kW HP kW 1 . . . 1 . . . RL[...]

Alti var ® 58 TRX AC Drives Selection © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 134 09/2003 Spare P arts List f or A TV58 TRX Control lers Description For Use on Dr ives Ca talog Number AT V 5 8 TRX C ontrol Board Kit A TV58 T ype H, 125–500 h p only VX4A381U A TV58 T ype E, F , H and N VX4A581U Internal fan ki t F rames 2 and 3[...]

Altivar ® 58 TRX AC Drives Selection 135 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved Spare P ar ts f or A TV58HC10N4 to A TV58HC33N4 Descri pt ion Mod el N um b ers Con te nt s C a tal og No . Control b oard A TV58HC10N4– HC33N4 Control board + option support + light ducting + 2 sub-D pins + connecto r shield for opti on ca[...]

Alti var ® 58 TRX AC Drives Selection © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 136 09/2003 Output transistor kit A TV58HC13N 4–HC19N4 2 transistors MG 400Q2YS60A + 1 board VF A7D-4596A + 2 metal supports + 16 scre ws VZ3I382 A TV58HC23N 4–HC25N4 4 transistors MG400Q2 YS60A + 2 board s VF A7D-4596A + 4 metal supports + 2 cab l[...]

Altivar ® 58 TRX AC Drives Suggested Specificat ions 137 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved SUGGESTED SPECIFICATIONS FOR A TV58 T YPE H CONTROLLER S NO TE: These speci fication s are f or adjusta ble freq uency driv e control lers or herein ref erred to as A C drive s. The C onstruction Specifi cations Ins titute (CS[...]

Alti var ® 58 TRX AC Drives Suggested Specifi cations © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 138 09/2003 2.04 Applica tion Data a. The A C driv e shal l operate a [v ariable to rque load, c onstant to rque load, constant h orsepo wer load, impac t load]. b . The sp eed rang e shall be fr om a min imum speed of 0.1 Hz @ 100% bre[...]

Altivar ® 58 TRX AC Drives Suggested Specificat ions 139 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved f . F or a f ault conditi on other than a groun d faul t, shor t circuit or int er nal f ault, an auto resta r t function will provide r estar t . g. The dece ler ation mo de of t he A C driv e sha ll be prog ramm ab le f or n[...]

Alti var ® 58 TRX AC Drives Suggested Specifi cations © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 140 09/2003 2.09 Opera tor Interface a. The ope rator in terfac e terminal will offer t he modif ication of A C drive adjustments via a touc h ke ypad. All e lectrical va lues , configura tion par ameters, drive men u para meters, a ppl[...]

Altivar ® 58 TRX AC Drives Suggested Specificat ions 141 09/2003 © 2 000–2003 Schneide r Electri c All Rights R eserved f . There will be 2 an alog in puts . 1 ana log inp ut will be sof tware selec tab le and consi st of the f ollo wi ng configu rations: 0- 20 ma, 4-2 0 ma, 20-4 ma , x-20 ma (where x is user d efined). The o ther analog input [...]

Alti var ® 58 TRX AC Drives Suggested Specifi cations © 2000–20 03 Schne ider Electr ic All Righ ts Reser ved 142 09/2003 P ART 3: EXECUTIO N 3.01 Insp e ctio n a. V er ify th at the locati on is ready t o receiv e work and the dimensi ons are as i ndicated. b . V e r ify that p ower i s av ailab le to the A C driv es prior to ins tallation. 3.[...]

Class 88 39 58M Encl osed AC Drives Contents 143 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved DESCRIPTION PAG E S GENERAL INFOR MATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 DRIVE SELECT ION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

Class 88 39 58M Encl osed AC Driv es Gen e r a l In f ormat ion 144 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved INTRODUCTION We lcome to the Class 883 9 58M Enclos ed AC drive , the late st fam ily of encl osed driv e solutio ns from Square D incorporatin g the Alti v ar 58 TRX platf or m. The Class 883 9 58M Enclo sed AC dri[...]

Class 88 39 58M Encl osed AC Drives General Inf o rm at ion 145 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved Floor Moun t Floor-mo unted enc losures are provid ed as stand ard for 2 5–400 hp CT and 30–500 hp VT @ 460 V ac driv es, and fo r 10–40 hp C T and 15–50 h p VT @ 208/23 0 V ac drives . The floo r-mounted enclos [...]

Class 88 39 58M Encl osed AC Driv es Drive Selecti on 146 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved The Clas s 8839 5 8M Enclos ed A C driv e off ers a fe ature rich pl atf orm of stand ard con trol f unctio ns and ex tensiv e options to meet the mo st deman ding applic ation and s pecificatio n requirement s. T o select a [...]

Class 88 39 58M Encl osed AC Drives Drive Select ion 147 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved The f ollo wing tab les defin e the av ailab le f actory modificati ons f or the Class 8839 58M En closed A C Drives . These f actory modif ications off er ma ximum fle xibili ty fo r many c omplex job speci fications . All mod[...]

Class 88 39 58M Encl osed AC Driv es Power Circuit Descriptions 148 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved P OWER CIR C UITS There a re two primary pow er circuit c onfigur ations, d rive contro ller only or drive wi th bypass . P ower circuit c onfigur ations can b e modified wi th a selecti on of opti ons such as Bar r[...]

Class 88 39 58M Encl osed AC Drives Power Circui t Descriptions 149 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved Barriered Bypass Bypass configur ations us e isolatio n/byp ass contacto rs to pro vide eme rgency fu ll speed o peration with Clas s 20 ov erloads. When Barriered B ypass (optio n 910) is se lected, conf iguratio ns[...]

Class 88 39 58M Encl osed AC Driv es Power Circuit Descriptions 150 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved Harmonic Filter O ptions The Harmonic Filter option (option 710) pro vides i ntegrated shor t ci rcuit prote ction f or separat ely mounted h ar mon ic filters b y coordi nating the Class 8839 5 8M Enclosed dri ve&a[...]

Class 88 39 58M Encl osed AC Drives Standard Modifi cations 151 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved OPERATOR CONTROL DE VICE OPTIONS These d oor-mounte d opera tor controls p rovide di gital and analog inpu ts for commanding drive speed and sta r t/stop fun ctions. T he digital a nd analog inp ut terminals are ac tive [...]

Class 88 39 58M Encl osed AC Driv es Standard Modifi cations 152 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved PILOT LIGHT OPTIONS Pilot lights are ordered in ligh t g roups and door-mo unted. Pilot light g roups are se lected with compa tible control op tions. Pilot lights are 22 mm us ing long-li fe LED s. COMMUNICATION AND O[...]

Class 88 39 58M Encl osed AC Drives Standard Modifi cations 153 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved MISCE LLANEOUS OPTIONS Mod A10 Line Reactor (5%) Line r eactors (5% e ff ecti ve impedance) ar e provided i nside the dr ive enclosure. Lin e reactors are wired in the power converter circuit an d do not affect operat io[...]

Class 88 39 58M Encl osed AC Driv es Standard Modifi cations 154 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved Mod U10 Motor Space Heater Sequencing Circuit Provides 50 VA / 120 V to ter minal bloc k T B1 for motor spac e heater whe nev er the m otor is not running . Mod V10 Seal W ater Solenoid Provides 50 VA / 120 V to ter mi[...]

Class 88 39 58M Encl osed AC Drives Factory Engineer ed Modifications 155 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved The s tanda rd encl osur e dimen sions of the C lass 8 83 9 58M E nclos ed dri ves may not ap pl y to or ders containi ng E-Mods . Orders c ontaining E-M ods ma y carry a UL508A lab el in lieu o f a UL508C labe[...]

Class 88 39 58M Encl osed AC Driv es Factory Engineered Modifi cat ions 156 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved Rules: Available on all c onfigurati ons. Rules: Av ailable on all conf igurations. Rules: Av ailable on all conf igurations. Rules: Av ailable on all conf igurations. Rules: Av ailable on all conf iguration[...]

Class 88 39 58M Encl osed AC Drives Factory Engineer ed Modifications 157 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved Rules: Av ailable on all conf igurations. Rules: Av ailable on units rat ed 125 hp an d higher. Rules: Av ailable on all conf igurations. Rules: Av ailable on all conf igurations. Rules: Av ailable on all conf [...]

Class 88 39 58M Encl osed AC Driv es Factory Engineered Modifi cat ions 158 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved ENCLOSURE & MISCELLANEOUS MODIFICATIONS F or m modificat ions in the E3 00 series co ve r enclosur e and misc ellaneous e nclosed f eatures f or the Clas s 8839 58M En closed driv e cont roller . Rules: [...]

Class 88 39 58M Encl osed AC Drives Factory Engineer ed Modifications 159 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved Rules: - Av ailable on all config urations. Rules: - Av ailable on all config urations. - Not available if opt ion E405 is selected. Rules: Limit ed to no n-by pass dri v e con troll ers Mod E406 Dual motor ove[...]

Class 88 39 58M Encl osed AC Driv es Three Phase Line Reactors 160 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved The Class 8839 58M Enclos ed AC Driv es are designed to oper ate from industrial po wer systems with normal AC line con ditions without the need of additional line impedance from ei ther an isolation transf ormer or [...]

Class 88 39 58M Encl osed AC Drives Motor Protecti ng Output Filters 161 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved Low pass filte r s can be used on the out put of t he Clas s 8839 58M En closed A C Drive to de cease the stre ss of resona nt frequenc ies on t he attached motor. While low pas s filte rs are not nece ssar y fo[...]

Class 88 39 58M Encl osed AC Driv es Three Phase Drive Isolation Transf ormers 162 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved Drive Isolat ion transf or mers a re designed f or maximum benefit whe n applied to an A C drive . In additi on to the functio nal compariso n of a line reac tor , drive i solat ion tr a nsf ormers ar[...]

Class 88 39 58M Encl osed AC Drives Dimensions and Weigh ts for Mounting 163 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved . Class 88 39 58M Enc losed Drives 1–20 hp CT Controlle rs and 1–25 hp VT Contr ollers @ 460 V and 1–10 hp CT/V T Controlle rs @ 208/230 V Knoc kout Dimensio ns 460 V CT 460 V VT 208/230 V CT/VT K L 1?[...]

Class 88 39 58M Encl osed AC Driv es Dimensions and Weights for Mounting 164 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved Class 88 39 58M Enc losed Drives : 25–75 hp C T Controlle rs and 30–1 00 hp VT Contr ollers @ 460 V and 15–40 hp CT Contr oller s and 15–50 hp VT Controll ers @ 208/230 V A B Ø1.50 (38.1) Ø0.625 ([...]

Class 88 39 58M Encl osed AC Drives Dimensions and Weigh ts for Mounting 165 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved Class 8839 58M Enclosed Dr ives: Barrier ed 1–20 hp CT Contr ollers an d 1–25 hp VT Contr ollers @ 460 V and 1–10 hp CT/ VT Contr ollers @ 2 08/230 V D E F B 16.00 (406.4) Ø1.50 (38.1) Lifting Holes 2[...]

Class 88 39 58M Encl osed AC Driv es Dimensions and Weights for Mounting 166 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved Class 88 39 58M Enc losed Drives : Barriered 2 5–75 hp CT Con troller s and 30– 100 hp VT Contro llers @ 46 0 V and 15–40/5 0 hp CT/VT Contr ollers @ 208/ 230 V D E F B Ø1.50 (38.1) Lifting Holes 20.[...]

Class 88 39 58M Encl osed AC Drives Dimensions and Weigh ts for Mounting 167 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved 125–50 0 hp VT Contr oller s @ 460 V 7.50 (190.5) 11.00 (279.4) G 3.95 (100.3) 2.50 (63.5) 12.10 (307.3) 3.95 (100.3) 2.4 (60.9) 2.50 (63.5) C A D 16.80 (426.7) 1.6 (40.6) 1.6 (40.6) 1.4 (35.5) E F 91.50 ([...]

Class 88 39 58M Encl osed AC Driv es Dimensions and Weights for Mounting 168 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved 125–500 hp VT C ontr ollers @ 460 V with Integra ted or Bar riered Bypass (Front and Side Views) 91.50 (2324.1) 3.00 (76.2) 11.69 (296.9) 71.94 (1827.2) 7.74 (196.5) 20.00 (508) Ø1.50 (38.1) B A 1.98 (50[...]

Class 88 39 58M Encl osed AC Drives Dimensions and Weigh ts for Mounting 169 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved 125–50 0 hp VT Contr ollers @ 460 V with I ntegrated or Barr iered Bypass (Conduit View s) 2.5 (63.5) 2.5 (63.5) F G Ø0.88 (22.4) 7.50 (190.5) 11.00 (279.4) 3.95 (100.3) 12.10 (307.3) 3.3 (83.8) 3.95 (100[...]

Class 88 39 58M Encl osed AC Driv es Application Inf ormati on 170 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved When selec ting an d appl ying AC Dri ves, the f ollowing items shou ld be consi dered where the y are applica ble. Proper selecti on and applica tion of an A C Driv e is essent ial to ensure reliable operatio n and [...]

Class 88 39 58M Encl osed AC Drives Application Inf ormat ion 171 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved Colle ctive ly , all fac ility loads a nd the b uilding electrical distributio n network de ter min es the harmonic le vels at th e user & elec tric utility inter f a ce. Common ly misa pp lied , the El ectr ical P[...]

Class 88 39 58M Encl osed AC Driv es Application Inf ormati on 172 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved Accelerati ng T orqu e A C indu ct ion moto rs b uilt t o NEMA sta ndards are designed to provid e star ting torque whic h must meet certain mi nimum r atings. T his is normally ex pressed as a percentage of full lo [...]

Class 88 39 58M Encl osed AC Drives Application Inf ormat ion 173 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved Enclos ure T yp es The Cl ass 8839 58 M Enclos ed AC drives a re av ailable in T ype 1, T ype 1G, o r T ype 12 enclos ures. If T ype 3R, 4, o r 4X enclosures a re required , consult pro duct support or customer service[...]

Class 88 39 58M Encl osed AC Driv es Application Inf ormati on 174 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved Poll ution d egree T ype 1, 1G: Pollution de gree 2 per NEMA ICS- 1 Annex A and IEC 60664-1 T ype 12: P ollutio n degree 3 pe r NEMA ICS -1 and IEC 6 0664-1 Operati o na l test vibrati on Conf orming to IEC 607 21-3-[...]

Class 88 39 58M Encl osed AC Drives Specificat ions 175 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved ENCLOSED ADJUST ABLE FREQUENCY DRIVES (1 TO 500 HP ) N o te to Speci fier : Th ese spe cific atio ns appl y to Enclos ed Adjust able F requency Drive Controllers , here in referre d to as AC Dr ives. The p ower con verter is a c[...]

Class 88 39 58M Encl osed AC Driv es Specificati ons 176 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved 1.04 W ARRAN TY a. An 1 8-month p ar ts w arranty shall b e prov ided on materials and workman ship from the da te of in voice from an autho rized distrib utor . 1.05 QU ALITY ASSURANCE a. The manuf acturer of the A C Driv e s[...]

Class 88 39 58M Encl osed AC Drives Specificat ions 177 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved d. T here shall be no restrictio n on space requirem ents betw een floor mo unted enclos ures e. A mechanical interlock shall pre v ent personn el from openi ng the A C Driv e door when the dis conne ct is in the “ON” positi[...]

Class 88 39 58M Encl osed AC Driv es Specificati ons 178 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved h. The AC Driv e will be ab le to de velo p rated motor torqu e at 0.5 Hz (60 Hz base) in a sensorless flux v ector (SVC) mo de using a stan dard induc ti on mot or wit hout an encod er f ee dba c k signal. 2.08 PR OTE CTION a[...]

Class 88 39 58M Encl osed AC Drives Specificat ions 179 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved j. The A C Driv e shall off er pro grammab le DC inject ion brak ing that wi ll brak e the A C motor by injecting D C current and creating a stat ion ary magnetic pole in the sta tor . The le vel of current wi ll be adjus table [...]

Class 88 39 58M Encl osed AC Driv es Specificati ons 180 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved 2.12 SYSTEM CONTRO L AND INTERF A CE REQUIREMENTS Note to Specifier : Select th e additio nal control functions that are appro priate f or application requiremen ts. a. The follo wing addi tional contro ls and inte rface requi[...]

Class 88 39 58M Encl osed AC Drives Specificat ions 181 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved Netsc ape Na vigator . No additiona l softwa r e shou ld be re quir ed . 2. The emb edded we b-pages sha ll be secured by us e of a custom izable user name an d passw ord. 3. Standard E thernet hubs, switc hes and router s can b[...]

Class 88 39 58M Encl osed AC Driv es Specificati ons 182 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved One di sconnect s hall be com mon to the driv e controll er and by pass conta ctor . 2. Barriered bypass shall consis t of compa r tmentaliz ed, mult i-door enclosure cons t ruc tion t h at pr ov ides el e ctr ical isolat ion [...]

Class 88 39 58M Encl osed AC Drives Specificat ions 183 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved P AR T 3 EX ECUTIO N 3.01 INSPECTION a. V e rify that the loca tion is ready to receiv e work and the dimensions are as i ndicated. a. Do not insta ll AC Drive e quipment unt il the bu ilding e nvironm ent can be maintained with[...]

Class 88 39 58M Encl osed AC Driv es Specificati ons 184 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved[...]

Class 8839 Econof lex™ AC Drives Contents 185 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved DESCRIPTION PA G E DRIVE SELEC TION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 STANDARD FEAT URES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

Class 8839 Econoflex™ AC Drives Drive Selecti on 186 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved DRIVE SE LECTION Class 8 839 Econofle x ä enclosed d r iv es are tai lored f or commerci al market sp ecificati ons f or pump and f an applic ations. T o select, identify the ca talo g number by Class , Typ e , and Modifi catio[...]

Class 8839 Econof lex™ AC Drives Standard Features 187 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved STANDARD FEATURES The E conofle x controll er includes : • Circuit breaker disconnect with loc kout ca pability . • Insulate d Gate Bipolar T ransisto r (IGBT) po wer con v er ter with PWM ou tput wa ve form. • Door-mo un[...]

Class 8839 Econoflex™ AC Drives Factory Modificat ions 188 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved FACTORY MODIFICATIONS The tab les bel ow define t he f actory modificati ons. Contro l Options Mod Door -mounted Contr ols A07 Hand-Off-A uto selec tor switch, Spe ed P otentiometer • Hand m ode is f or local c ontrol. ?[...]

Class 8839 Econof lex™ AC Drives Factory Modifi cations 189 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved F A CT OR Y MODIFICATIONS (CONTINUED) Contr ol Options C07 Start-Stop pushb uttons, Speed P otentiometer • The start pushbutton c ommands the p ower con v er ter to start the motor . • T he st op pushbut to n stop s th[...]

Class 8839 Econoflex™ AC Drives Factory Modificat ions 190 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved F A CT OR Y MODIFICATIONS (CONTINUED) Miscellane ous Options Mod Descrip tion A09 Line Rea ctor Includ es an integr all y-m ou nte d A C lin e reac tor f actory- instal led and -wired b etween th e circuit break er disco n[...]

Class 8839 Econof lex™ AC Drives Component Locations 191 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved COMPONENT LOCATIONS Fr ont Componen t Locations f or 1 to 100 H P 460 V ac and 1 to 5 0 HP 208/230 V ac Contr oller s (Class 8839, 58EPG4V Y , Mods B07 , B08, A09, B09 , and E09 Sho wn) Circuit Break er Disconnect Control Op [...]

Class 8839 Econoflex™ AC Drives Component Locations 192 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved COMPONENT LOCA TI ONS (CONTINUED) Inside Ca binet Component Lo cations f or 1 to 20 HP 4 60 V ac an d 1 to 10 HP 20 8/230 V ac Controlle rs (Cla ss 883 9, 58EG G4VY , Mod s B 07, B0 8, A09, B 09, and E09 Sh ow n ) Optional Li[...]

Class 8839 Econof lex™ AC Drives Component Locations 193 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved COMPONENT LOCA TIONS (CONTINUED) I nside Ca binet Componen t Locations f or 25 to 100 HP 460 V ac and 15 to 50 HP 208/2 30 V a c Controlle rs (Class 8839, 58EPG4V Y , Mods B07 , B08, A09, B09 , and E09 Sho wn) Circuit Breaker[...]

Class 8839 Econoflex™ AC Drives Ratings 194 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved CONTROLLER RATINGS Class 88 39 A TV58 Econo flex Drive Contro ller Ratings 46 0 V ac Drive Cont r olle r Catalog Numbe r ◆ Motor P ower ▲ 460 V ac 60 Hz (HP) Maximu m Contin uo us Outp ut Current (A) ■ Ma x. T ransi e nt (60 s ) Ou[...]

Class 8839 Econof lex™ AC Drives Ratings 195 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved CONTR OLLE R R ATINGS (CONTINUE D) INPUT CURRENT RATINGS Class 883 9 A TV58 Econofl ex Drive Co ntroller Rat ings 208 V ac Drive C ontroller Catalog Number ◆ Motor P owe r ▲ 208 Vac 60 Hz (H P) Maxim um Contin uous Output Curren t (A[...]

Class 8839 Econoflex™ AC Drives Ratings 196 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved INPUT CURRENT RATINGS (C ONTIN UED) Input Line Currents for Selectio n of Branch Cir cuit Feeder f or Class 883 9 Econoflex 230 V ac ▲ Drive Cont r olle r Catalog Numbe r ▼ Motor P ow e r 230 V ac 60 Hz (HP) 5 kAIC (0.141 mH) (A) 22 [...]

Class 8839 Econof lex™ AC Drives Technical Characteri stics 197 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved T ECHNICAL CHA RACTERISTICS Speci fications fo r 460 V ac Drive Con troller s Input v oltage 460 V ±10%, 230 V ±10%, 208 V ± 10% Displac ement power f actor 98% th rough speed range Input freque ncy 60 Hz ± 5% Outp[...]

Class 8839 Econoflex™ AC Drives Dissipated Watt s Loss 198 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved DISSIPATED W ATTS LOSS The total d issipated w atts los s is provid ed for s izing the en vironme nt HV A C cooli ng requiremen ts based upon w orst-case cond itions. T otal Dissipate d W atts Loss f or Econofle x 460 V ac[...]

Class 8839 Econof lex™ AC Drives Dimensions and Weights 199 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved DIMENSIONS AND WEIGHTS F OR T YPE 1 AND T YPE 12K ENC LOSURE S Ø 1.00 (25.40) Lifting Hole B A Conduit Entry - T op View K L Ø 0.37 (9.40) Ø 0.88 (22.35) D E 1.85 (47.00) C F Conduit Entry - Bottom Vie w V ents in T ype[...]

Class 8839 Econoflex™ AC Drives Dimensions and Weight s 200 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved DIMENSIONS AND W EIGHTS F OR T YPE 1 AND T YPE 12K ENCLOSURES (CON TINUED) 1.00 (25.40) Lifting Hole B A Conduit Entry - T op View K L Ø 0.37 (9.40) Ø 0.88 (22.35) D E 1.85 (47.00) C F Conduit Entry - Bottom Vie w V ent[...]

Class 8839 Econof lex™ AC Drives Recommended Spare Parts 201 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved RECOMMENDED SPARE P AR T S 460 V ac Econofle x Models Descrip tion Qty 1 to 7.5 HP Q ty 10 to 20 HP Qty 25 to 50 HP Qty 60 to 100 H P P ower Conv er ter ◆ 1 FLEX58U18N4 (1 HP) FLEX58U29N4 (2 HP) FLEX58U41N4 (3 HP) FLEX5[...]

Class 8839 Econoflex™ AC Drives Circuit Br eaker List 202 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved CIRCUIT BREAKER LIST 8839 C ontr oller ▼ Horsepower Ci r cuit Breaker 460 V 58EC•4V_ 1 GJL360 07M02 58ED•4V_ 2 GJL360 07M02 58EE•4V_ 3 GJL36015M03 58EF•4V_ 5 GJL36030M04 58EG•4V_ 7.5 GJL36030M04 58EH•4V_ 10 GJ[...]

Class 8839 Econof lex™ AC Drives Application Inf ormat ion 203 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved APPLICATION INFORMATION When selecting and applyin g AC D rives , consider the fol lowing : • AC dri ve selec t ion • Ambient t emperat ure/altitude • A C line and m otor vo ltage • P ow er f actor •H a r m o [...]

Class 8839 Econoflex™ AC Drives Application Inf ormati on 204 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved APPLICATION INFORMATION (CONTINUED) Harmonics Any de vice that us es a s witchin g pow er dev ice will produ ce a non -linear load a nd harmonics. The suggeste d guidelines f or v oltage and curre nt distor tion ar e ad[...]

Class 8839 Econof lex™ AC Drives Application Inf ormat ion 205 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved APPLICATION INFORMATION (CONTINUED) Speed Range a nd Regulation The E conofle x Drive C ontroller op erates within the ran ge of 0.1 to 50 0 Hz. F actor y setti ng is at 60 H z. Please note, if operating motor abo ve ba[...]

Class 8839 Econoflex™ AC Drives Sam ple S pecifi cations 206 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved SPECIFICA TIONS FOR CENTRIFUGAL PUMP AND F AN APP LICA TIONS CLASS 8839 ECONOFLEX™ A C DRIVES NO TE : These speci ficati ons apply to En closed Adjus tab le F requency D rive Contro llers , h erein ref erred to as A C [...]

Class 8839 Econof lex™ AC Drives Sample Specificat ions 207 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved AA. UL 508C - UL Sta ndard f or Saf ety P ow er Conv ersion Equipment. AB. UL 99 1 - UL Stan dard for Sa fety T est s for Sa fety Relate d Cont r ols emp loying So lid-St ate Device s. A C. OSHA 1910.95 - A C Driv e Contro[...]

Class 8839 Econoflex™ AC Drives Sam ple S pecifi cations 208 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved C . Provi sions shal l be include d f or lock ing the disc onnect in th e OFF positi on with a pa dlock. D . All enclos ure and hea tsink f ans shall be front accessib le and no t require the remov al of t he AC drive po[...]

Class 8839 Econof lex™ AC Drives Sample Specificat ions 209 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved F . F or a f ault condi tion ot her than a grou nd f au lt, sh ort circuit or in ternal f au lt, an auto re start function will pro vide up to 6 progr ammabl e restart attempts. T he time d elay before restar t atte mpts w[...]

Class 8839 Econoflex™ AC Drives Sam ple S pecifi cations 210 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved F . The com bination enc losure shal l include a 120 V ac smok e purge rela y optio n [if requi red]. A user- supplie d 120 V ac signa l shal l be se quenc ed in a ccorda nce w ith lo cal fi re pro tectio n code s and wi[...]

Class 899 8 Motor Control Cent ers Contents 211 09/20 03 © 200 0–2003 Sch neider E lectric All Rights Reser v e d DESCRIPTION PA GE GENERAL INFORM ATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 MCC PACKAGE FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

Clas s 8998 Mot or Control Centers General Infor mation and MCC Package Feat ures 212 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved GENERAL INFORMATION The Altiv a r ® 58 TRX A C Driv e in Motor C ontrol Centers (MCCs) off ers a n economi cal, gener al purpose driv e in a h igh dens ity , space s avi ng pac kage . Units a re a[...]

Class 899 8 Motor Control Cent ers Factory Opt ions, Monitoring and Indication 213 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved All MCC Alt ivar 58 TRX A C Driv e units include a d igital oper ator k eypad displa y mounted on the fron t of the unit. O pera tor a djustmen ts c an be made and di agnostic s can be v iew ed without[...]

Clas s 8998 Mot or Control Centers AC Drive Options and Basic Drive Power Circuit 214 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved • K ey pad frequency refere nce (in Hz). • Ou tput powe r (as a pe rcen tage of dri ve rated power ). • Ene rg y consu med (in k ilowatts) . • Run time (in hours). One normally-o pen contac[...]

Class 899 8 Motor Control Cent ers Space Requirements 215 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved SPACE REQUI REMENTS NO TE: In the f ollowi ng tab les the horsep ower s hown i s nominal and o nly f or conv enienc e; you should size th e cont r oller by the ac tual m otor fu ll-l oad am perage. V a riabl e T orque 480 V ac[...]

Clas s 8998 Mot or Control Centers Space Requirements 216 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved Constant T orque 20 8/240 V ac Altiva r 58 TRX A C Drives NEMA T ype 1 a nd 1A (Gas ke ted ) NEMA Type 12 Motor Rated H orsepower 200 / 2 30 V ac Max imum Co ntinuo us Output Curren t (A) Spac e (Height ) S pace (He ight) 1 t[...]

Class 899 8 Motor Control Cent ers Power Contactor Options 217 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved P OWER CONTACTOR OPTIONS Only one option is allow ed. Po we r C i rc u i t Diagram Nomin al Motor H orsepower ( hp) and T ype of T orque ▲ Integr ate d Byp ass Only A vailable with Circuit Breaker Discon nect; Us es T e[...]

Clas s 8998 Mot or Control Centers Pilot Devices and Misc. Optio ns 218 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved PILOT DEVICES MISCELLANEOUS OPTIONS Pilot Devices (Av aila ble as 22 mm o nly . Choo se only one pilot device form num ber below for each d rive.) Number of S paces U sed (5 maxi mum av aila ble) Hand-Off-A uto [...]

Class 899 8 Motor Control Cent ers Pilot Devices and Misc. Options 219 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved Control a nd Tim i ng Relays Auto Start Relay withou t Delay Provides in terposing relay f or starting the drive in auto mode via custome r-supplied 120 V ac. Requires Hand-Off- Auto selector switch. 3" for 1[...]

Clas s 8998 Mot or Control Centers Multi-Drive Pro cess Line Cabinets 220 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved MULTI-DRIVE PROCESS LINE CABINETS MCC-st yle 90" high rel ay sec tions are a vailab le with gro up-mounte d Altiva r 58 TRX A C driv es. All drives are install ed together in one ca binet instead of ind i[...]

Class 899 8 Motor Control Cent ers Wiring Diagrams 221 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved WIRING DIAGRAMS T ypical Wiring Diagram f or MCC Altivar 58 TRX AC Drive with B asic P owe r Option US ER CO NNE C TI O N S DRIVE U NI T ( NO ) R UN 17 1 8 ( REMOV E INTERL OCK S H U TD O W N JU MPE R J K 4-2 0 m A DC Signal A U [...]

Clas s 8998 Mot or Control Centers Wiring Diagrams 222 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved T ypical Wiring Diagram fo r MCC Altivar 58 TRX A C Drive with Bar riered Bypass P ower O ption G N D 1 S I G NA L AF C FA U L T ( SHOWN I N CO MMAN D VW 3 A 58 2 0 1 U AF C GND D D D L O+ +2 4 24V 4V LI 6 LI 5 LI1 LI 3 J 2 8 J3[...]

Class 899 8 Motor Control Cent ers Sample Specificat ions 223 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved Section 16 483-1 Motor Control Center Adjustab le Freque nc y Drive Contr o ller NO TE: These speci fication s are f or Altiv ar 58 TRX adjus table freq uency driv e contro llers, he rein ref erred to as A C inv erters, to[...]

Clas s 8998 Mot or Control Centers Sam ple S pecifi cations 224 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved 1.05 Qual ity Assurance a. The A C driv e control ler unit and all select ed catalog options sha ll be UL Liste d according to Motor Cont rol Ce nter E quipm ent Spe cific atio n UL 845 . A UL l abel shall be atta ched [...]

Class 899 8 Motor Control Cent ers Sample Specificat ions 225 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved shall b e connected directly to the main horiz ontal b us with ap propriately siz e cab le or riser b us. f . All A C driv e controller u nits shall be enclosed in a structur e which conta ins a 12" (30 5 mm) high hor[...]

Clas s 8998 Mot or Control Centers Sam ple S pecifi cations 226 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved c. An internal o vertemperatur e trip shall be pro vided to dete ct cooling sys tem fa ilure or b lockage . Upon occurre nce of an o vertemper ature trip , the cool ing system f ans shall cont inue running to provide a [...]

Class 899 8 Motor Control Cent ers Sample Specificat ions 227 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved 2.09 P rotect ion a. The A C driv e controlle r unit shall be prote cted against f ault currents up to and i ncluding 1 00,000 A rms symmet rical at 480 V ac and shal l be UL 845 listed as v er ifica tion. b . Upon p ower-[...]

Clas s 8998 Mot or Control Centers Sam ple S pecifi cations 228 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved 2.11 Opera tor Interface a. The ope rator int erfa ce terminal will of fer the modifica tion of A C in verter adjustm ents via a touch k eypad. Al l electrical v alue s, confi guration parameters , I/O as signments , ap[...]

Class 899 8 Motor Control Cent ers Sample Specificat ions 229 09/2003 © 2 000–2003 Schneider E lectric All Rig hts Reser ved 2.14 O ptional Isolation/By pass Contactor s a. The A C driv e control ler unit shal l include a UL Listed o ption [NEMA ra ted isola tion and b ypass contac tors pac kaged as a sep arate MCC unit with steel barriers segre[...]

Clas s 8998 Mot or Control Centers Sam ple S pecifi cations 230 09/2003 © 2000–2 003 Schn eider Elec tric All R ights Reser ved[...]

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ALTIVAR ® 58 TRX AC DRIVES 8806C T9901R2/03 © 2000 –2003 Sc hneider El ectric Al l Rights Re served Repla ces 8806CT 9901 dated A ugust, 2000 8001 H wy 64 Ea s t Knight dale, NC, 2 7545 1-888- SquareD (1-888 -778-273 3) www.SquareD .com 09/20 03 Schneider Electric[...]