Sherwood EG40 DV manual

EG40-070 SHERWOOD INDUSTRIES IS AN ENVIRONMENT ALL Y RESPONSIBLE COMP ANY . THIS MANUAL IS PRINTED ON RECYCLED P APER. BY: SHERWOOD INDUSTRIES LTD PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE E G 4 0 D V O WNER ’S MANU AL This appliance may be installed in an after market permanently located, manufactured (mobile) home, where not prohibite[...]

2 FOR SAFE INST ALLA TION AND OPERA TION OF Y OUR “ENVIRO” HEA TER, PLEASE CAREFULL Y READ THE FOLLOWING INFORMA TION: • All ENVIRO gas-red appliances must be installed in accor dance with their instructions. Caref ully r ead all the instructions in this manual rst. Consult the building authority having jurisdiction to determine the nee[...]

3 T able of Contents Safety Precautions...............................................................................2 T able of Contents.................................................................. ...............3 Codes And Approv als...........................................................................4 Specications................[...]

DIRECT VENT: This type is identied by the sufx DV . This appliance draws all of its air for combustion from outside the dwelling, through a specially designed v ent pipe system. This appliance has been tested and approved f or installations from 0 ft to 4500 ft (1372 m) abov e sea level. In the USA: The appliance may be installed at higher al[...]

5 Specific a tions D IMENSIONS : 25" (635 mm) 21" (533 mm) 12 1 / 2 " (318 mm) 4 5 / 8 " (1 17 mm) 29 1 / 8 " (740 mm) Shipping Weight 256 lbs (1 16 kg) Figure 1: EG40 Exterior Dimensions. R ATING L ABEL L OCATION : The rating label is f ound inside the right cabinet side panel.[...]

Oper a ting Instructions FOR YOUR SAFETY READ COMPLETELY BEFORE OPERATING. L IGHTING I NSTRUCTIONS : 6 1. STOP! Read the safety information above on this label. 2. T urn off all electrical power to this appliance. 3. T urn off the gas control knob clockwise to the off position. 4. Open door . Wait fIve (5) minutes to clear out any gas. Close door .[...]

Thermopile Thermocouple Figure 4: Gas Valve. Figure 3: Pilot Burning. 7 • There is a separate venturies for each burner , see Figure 5. • Remo ve one screw from the cover plate located below the ash shelf and loosen the other screw (do not remove) swing the cover plate out of the way and tighten screw down to hold i t in place. • With along s[...]

8 Maintenance and Ser vice Annually check to ensure that your V enting system is clear . P eriodically check the pilot and burner . Check to see that all the burner ports are clean and clear . Check the pilot head for blockage. Check to ensure the pilot ame is blue with no or very small yellow tips. O PENING T HE D OOR : T urn unit off and wait [...]

9 Figure 8: Blower (Fan) Removal. 1. T urn the unit off , allow it to cool down completely , and remove the door as shown in the M AINTENANCE AND S ERVICE - O PENING T HE D OOR .. 2. Remo ve the log set and brick liner . 3. R emove the burner tr ay assembly , see M AINTENANCE AND S ERVICE - B URNER R EMOV AL . 4. Remove the four (4) 5 / 16 ” bolt[...]

Maintenance And Ser vice F UEL C ONVERSION : Figure 9: Removing valve cap. a) R emove the main burner orice with a  inch deep socket. b) Put a bead of pipe-thread sealant or appro ved T eon tape on the orice threads before installing into the br ass elbow. c) Install the new orice(s) from the kit into the brass elbow . 6. Conv ert th[...]

11 Maintenance And Ser vice b) Insert a 5 / 32 ” or 4 mm Allen wrench into the hexagonal key -wa y of the screw (see Figure 10), rotate it counter -clockwise until it is free and extract it. c) Check that the screw is clean and if necessary remove dirt. d) Flip the screw (ref er to Figure 11). e) Using the Allen wrench as shown in Figure 10, rota[...]

Initial Inst alla tion QUALIFIED INST ALLERS ONL Y WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. P REPARATION F OR I NSTALLATION : • Remov e the packaging f rom the appliance, and check to mak e sur e there is no damage. I[...]

Vertical Termination Storm Collar Flashing Round Support Box/Wall Thimble Ceiling Firestop Pipelength Pipelength Cathedral Ceiling Support Box Pipelength Round Support Box/Wall Thimble Pipelength Horizontal Termination 90° Elbow P LANNING Y OUR I NSTALLATION : When planning your installation, it will be necessary to select the proper length of ven[...]

14 M OBILE H OME I NSTALLATION : • When the unit is installed in a Mobile Home it must be grounded to the steel chassis or connected to a grounding rod. • In a Mobile Home installation the unit must be bolted securely to the oor using the holes provided (see Figure 17). • Manufactured (mobile) home installation must be in accordance with t[...]

1 In accordance with the current CSA B149, Natur al Gas and Propane Installation Code. 2 In accordance with the current ANSI Z223.1 NFP A 54, National Fuel Gas Code. * These numbers are only estimates. Clearance in accordance with installation codes and the r equirements of the gas supplier . t A vent shall not terminate directly above a side w alk[...]

  Figure 19: Wire Spacers. Figure 20: Wire Spacer in Place. the structure. 5. Project a level line from the center point of the elbow . Using this center point, scribe a 10” (25.4 cm) hole or square on the wall. Cut the hole out on both the interior and exterior wall surface. Initial Inst alla tion QUALIFIED INST [...]

17 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y Figure 21: Assembly of Venting Kit. W all framing Horizontal wall termination W all thimble fire stop Inside finished collar Decorative brass rings Exhaust 4" flex pipe Combustion air 6 5 / 8 " outer pipe Flue pipe adaptor 11. Stretch the liner out. Attach the exible liner to the ve[...]

Initial Inst alla tion QUALIFIED INST ALLERS ONL Y 18 16. Slide the 90° elbow over the ex pipe. Do not slip the outer sections of pipe together, you will require some movement in these pipe section in order to secure the ex pipe to the ue outlet on the appliance. 17 . Stretch the ex liner to a length long enough to ensure the ex lin[...]

19 Table 4: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS). Direct Vent GS Direct-Temp Secure Vent Ameri Vent Direct Description 908 4DT -6 SV4L6 6” pipe length 4D7 7” pipe length 907 4DT -9 9” pipe length 906 4DT -12 SV4L12 4D12 12” pipe length 904 4DT -24 SV4L24 4D2 24” pipe length 903 4DT -36 SV4L36 4D3 36?[...]

Figure 23: Vent restrictor ring. Figure 22. Possible Vent Congurations; Vertical and Horizontal Terminations. V ENT C ONFIGURATIONS : Figures 22 shows the range of venting options, it shows possible vent congurations if the unit is top vented, for vertical and horizontal terminations, any layout that remains within the shaded area is acceptab[...]

21 H ORIZONTAL I NSTALLATION : 1. Set the appliance in the desired location. Check to determine if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance. 2. Direct vent pipe and ttings are designed with special twist -lock connections. Assemble the[...]

wall thimble will conceal it (see left image in Figure 26). 7. Slide the decorativ e wall thimble up to the w all surface and attach with the screws provided. Apply decorative brass or chrome trim if desired (see right image in Figure 26). NOTES: • The four wood screws provided should be replaced with the appropriate fasteners for stucco, brick, [...]

23 V ERTICAL I NSTALLATION : 1. Check the instructions for required clearances (air spaces) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. Do not pack air spaces with insulation. 1 1 / 2 ” (4cm) long wood screw (x4) 10” (25.4cm) x 10” (25.4cm) inside framing Ceilin[...]

support straps to the roof . Seal the nails holes heads with non-hardening mastic. T rim the excess length of the support straps that extend out bey ond the edge of the ashing. 7. Slip the ashing over the pipe section protruding through the r oof . Secure the base of the ashing to the roof with roong nails. Use a non-hardening sealant b[...]

25 Nails Ceiling firestop Ceiling Second floor Use clearances to as defined by appliance and vent pipe manufacturers. • For multi story installations. A ceiling restop is required at the second oor , and any subsequent oors (see Figure 33). The opening should be fr amed to 10” (25.4 cm) x 10” (25.4 cm) inside dimensions, in the same [...]

V ENTING INTO A C LASS ‘A’ C HIMNEY : This model is also certied and tested to vent into CL ASS ‘ A ’ wood stove chimneys. Place the freestanding direct v ent appliance in the desired location. Use a conversion kit from Simpson Duravent (931, 932, or 933), or Security Chimney (SV4CCK1, SV4CCK2, or SV4CCK1). Which kit is used will dependi[...]

27                                       [...]

Initial Inst alla tion G AS L INE C ONNECTION AND T ESTING : WARNING: Only persons licensed to work with gas piping may mak e the necessary gas connections to this appliance. GAS LINE CONNECTION • This stove is equipped with a certied exible pipe located on the right side of the unit terminating in a ” male NPT tting. Consult y our [...]

29 CAUTION: Use only the type of ember material supplied with this appliance. Due to the irregular size of the ember material there may be more than required. The use of other foreign materials on the burners may create dangerous conditions. If over time, through cleaning and servicing, these embers require replacement, contact the nearest ENVIRO d[...]

Second ar y Inst alla tion CAUTION: NEVER OPERATE THIS APPLIANCE WITH THE GLASS DOOR REMOVED. Place the log set into the rebox. Locate each log b y seating it down onto the burner tray support pins. F ollow Figures 31 to 34 proper log placement. Upon the rst light up, watch for ignition to ALL burner ports. If a long delay is noted: First, wa[...]

31 T rouble Shooting Problem Possible Cause Solution The main burner does not ignite when called for . The gas valv e may not be on. • Check that the gas control knob is in the “ON” position. Thermostat is not calling for heat. • Adjust the thermostat several degr ees above ambient temperature. Problem with gas valv e. • Use a DC voltmete[...]

P ar ts List Reference Number Part Description Part Number 1 120 °F (49 °C) Ceramic T emperature Sensor EC-001 2 S.I.T . NOV A V alve Convertible 50-1421 3 Thermocouple EC-009 3 Spark Electrode with Ignitor Cable EC-01 1 3 Thermopile EC-012 3 Fully Assembled Pilot NG EC-015 3 Fully Assembled Pilot LP EC-016 3 Pilot Orice NG Threaded EC-019 3 P[...]

33 P ar ts List Reference Number Part Description Part Number 14 Side Panel EG40-086 15 DV Stove T op EG40-087A Firebox Bafe EG40-088 Stove T op Bafe DV EG40-091A V enturi Cover Plate EG40-097 16 Front V enturi EG40-098 17 Bar Set - Painted (3 pieces) EG40-1 14 17 Bar Set - Gold (3 pieces) EG40-1 15 17 Bar Set - Nickel (3 pieces) 50-478 Burne[...]

P ar ts Diagr am - Chas sis             EG 40 Body (Chassis) July 2004 34[...]

35 P ar ts Diagr am - Gas T r a y & Door EG40 Gas Tray & Door Assemblies July 2004 27 8 20 9 23 2 4 5 10 6 11 16 26 25 24 3[...]

W arr anty Sherwood Industries Ltd. is the manufacturer of the Envir o line of heating products. At Sherwood Industries, our commitment to the highest level of quality and customer service is the most important thing we do. Each Enviro stove is built on a tradition of using only the nest materials and is backed by our Exclusive Lifetime Limited [...]

37 W arr anty 4. The stove must be operated and maintained at all times in accordance with the instructions in the Owner’s Manual. If the unit shows signs of neglect or misuse, it is not co vered under the terms of this W arrant y policy . Perf ormance problems due to oper ator error will not be covered by the Limited W arranty policy . 5. As thi[...]

19. The paint on the Metal B rick Liner may peel. This is due to the extreme condi tions applied to the paint during normal usage. It is not a aw and is not cov ered under warr anty . 20. Sherwood Industries Ltd. is free of liability for any damages caused by the replace or stove, as well as inconvenience expenses and materials. The Limited W[...]

39 Inst alla tion Da t a Sheet The following information must be recorded by the installer for w arrant y purposes and future reference. NAME OF OWNER: _________________________________________ ADDRESS: _________________________________________ _________________________________________ _________________________________________ PHONE:_______________[...]